Film-following full-automatic drip irrigation tape recycling machine
By designing a fully automatic drip irrigation belt recovery machine, the drip irrigation belt is automatically wound with the combination of the rotating disc and the motor, and the automatic collection and removal of the hydraulic cylinder and the lifting frame is achieved, the drip irrigation belt in the prior art is solved. The problems of low recycling efficiency and inconvenience in use have achieved efficient and automated drip irrigation belt recycling.
Patent Information
- Application Number
- CN202421017462.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing drip irrigation belt recycling device adopts a transverse recycling method, which is prone to breaking the belt and causing the drip irrigation belt to be lost, reducing the recycling efficiency and making it more inconvenient to use.
A fully automatic drip irrigation belt recycling machine is designed. Through the cooperation of the rotating disc and the motor, the drip irrigation belt is automatically wound on the winding column, and through the cooperation of the hydraulic cylinder and the lifting frame, the automatic collection and removal of the drip irrigation belt is realized. Down.
The automatic recycling of drip irrigation tape is realized, which avoids the situation of broken tape, improves recycling efficiency, and is simple and convenient to use.
Smart Images

Figure CN222454120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud pumps, in particular to a film-following fully automatic drip irrigation belt recycling machine. Background Art
[0002] Drip irrigation is an irrigation technology with the highest degree of effective use of water so far. Compared with traditional irrigation methods, it can save up to 50% to 60% of fresh water resources and has broad application prospects. Drip irrigation tape is the core of drip irrigation technology, and the research and development and production level of its production equipment directly affect the application level of drip irrigation technology. Among them, the winding of drip irrigation tape is a necessary step in the production process of drip irrigation tape. The existing drip irrigation tape recovery device adopts the method of horizontally recovering the drip irrigation tape, which is prone to tape breakage and loss of the drip irrigation tape, while reducing the recovery efficiency of the drip irrigation tape, which is inconvenient to use. Utility Model Content
[0003] In view of the problems existing in the prior art, the utility model discloses a fully automatic drip irrigation tape recycling machine for collecting along the film, comprising a main frame, a main roller, a telescopic rod, a connecting rod, a hinge joint, a hydraulic cylinder, a lifting frame, a rotating shaft, a lower turntable, an upper turntable, a winding column, a turntable transmission gear box, a reduction motor, a chain sprocket, an extension frame, a positioning frame, a rotating shaft mounting frame, a rotating shaft, a positioning column, a spring, a rotating seat, a rotating seat connecting rod, a motor mounting plate, a motor, a gear set, a rotating plate, an axle tube, a transmission gear box, a side transmission shaft, a side rotating block, a counterweight block, a roller bracket, a roller, a limit block, a triangular collection frame, and a collection tube; the main frame is a rectangular parallelepiped frame, a roller is equipped at the lower side, and main rollers are installed at both ends of the roller; the telescopic rod is installed on the main A connecting rod is installed at the end of the push rod at the four corners of the upper surface of the frame; the hinge joint is installed in the center of the lower side of the connecting rod; the hydraulic cylinder is installed in the center of the left and right sides of the upper surface of the main frame, and the end of its hydraulic rod is installed on the hinge joint; the lifting frame is a rectangular frame, and connecting columns are provided at the four corners of its upper surface, which are installed at the two ends of the lower side of the connecting rod; the rotating shaft is vertically installed in the center of the main frame, and its lower end passes through the upper layer of the main frame and is connected to the turntable transmission gear box; the lower turntable is installed on the rotating shaft and is located on the lower side of the lifting frame; the upper turntable is installed on the top of the rotating shaft, and four circular holes are opened on it; the bottom of the winding column passes through the circular hole on the upper turntable and is welded and fixed to the lower turntable; the reduction motor is equipped with a motor mounting frame and is fixed to the center of the lower layer of the main frame, and is connected to the lower turntable by a chain. The sprocket is connected to the gear shaft on the side of the turntable transmission gear box; the extension frame is welded and fixed on the top of the main frame; the positioning frame is welded and fixed to the front center of the upper surface of the front crossbeam of the extension frame, and a spring hook is provided on the left and right sides of its lower side; the rotating shaft mounting frame is installed on the left and right sides of the rear side of the front crossbeam of the extension frame, and the rotating shaft is equipped between them; the positioning column is welded and fixed on the left and right ends of the rotating shaft; a number of spring hooks are provided on the upper side; the two ends of the spring are respectively hooked on the spring hooks of the positioning frame and the positioning column; the rotating seat is installed on the left and right ends of the rotating shaft, located on the inner side of the positioning column, and a rotating seat connecting rod is welded and fixed on it; the motor mounting plate is installed on the lower side of the rotating seat connecting rod; the motor is installed on the side center of the motor mounting plate, located on the rotating shaft The shaft tube is welded and fixed between the connecting rods of the rotating seat and is located on the front side of the motor, and a transmission shaft is installed inside it, and a rotating disk is installed at the lower end of the transmission shaft; the gear sets are meshed with each other and are respectively installed on the motor shaft and the rotating disk; the transmission gear box mounting station is on the top of the shaft tube, and a side transmission shaft is installed on each of its left and right sides; the side rotating block is welded and fixed on the side transmission shaft; the counterweight block is installed on the top of the transmission gear box; the roller bracket is installed on the left and right sides of the upper surface of the front cross beam of the extension frame, and rollers are installed on it; the limit block is installed on the left and right sides of the upper surface of the front cross beam of the extension frame, and is located on the inner side of the roller bracket; the triangular collection frame is installed on the lower surface of the rotating disk, and a collection pipe is vertically welded on the lower surface of its pointed head.
[0004] As a preferred technical solution of the utility model, the height of the hydraulic cylinder is the same as that of the telescopic rod, and when the hydraulic rod is fully retracted, the push rod is also fully retracted.
[0005] As a preferred technical solution of the utility model, a group of meshing helical gears are installed in the turntable transmission gear box, one of which is installed on the rotating shaft and the other is mounted on the gear shaft, and the gear shaft is parallel to the motor shaft of the reduction motor.
[0006] As a preferred technical solution of the utility model, the transmission shaft in the shaft tube is equipped with bearings when installed; three helical gears are provided in the transmission gear box, one is installed on the transmission shaft, and the other two are equipped on the side transmission shaft, and all are meshed with the helical gears on the transmission shaft.
[0007] As a preferred technical solution of the present utility model, the two side transmission shafts rotate in opposite directions.
[0008] As a preferred technical solution of the utility model, the side rotating block is fan-shaped, and the top of the limiting block is concave and cooperates with the side rotating block.
[0009] The beneficial effects of the utility model are as follows: the utility model can automatically hang the drip irrigation tape from the field on the collection pipe, and the upper and lower turntables are driven to rotate by the rotation of the rotating disk in coordination with the rotation of the motor to wind the drip irrigation tape around the winding column. When the collection is completed, the lifting frame can be lifted by the hydraulic cylinder to drive the lifting frame to rise, and the wound drip irrigation tape can be removed from the upper turntable. The utility model is simple and convenient to use, and the tape breakage during collection is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the specific implementation or the prior art description. In all the drawings, each element or part is not necessarily drawn according to the actual scale.
[0011] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0012] Figure 2 It is a top view of the utility model;
[0013] Figure 3 It is the right view of the utility model;
[0014] Figure 4 This is a cross-sectional view of the utility model;
[0015] In the figure: main frame 1, main roller 2, telescopic rod 3, connecting rod 4, hinge head 5, hydraulic cylinder 6, lifting frame 7, rotating shaft 8, lower turntable 9, upper turntable 10, winding column 11, turntable transmission gear box 12, reduction motor 13, chain sprocket 14, extension frame 15, positioning frame 16, shaft mounting frame 17, shaft 18, positioning column 19, spring 20, rotating seat 21, rotating seat connecting rod 22, motor mounting plate 23, motor 24, gear set 25, rotating disk 26, shaft tube 27, transmission gear box 28, side transmission shaft 29, side rotating block 30, counterweight block 31, roller bracket 32, roller 33, limit block 34, triangular collection frame 35, collection tube 36. DETAILED DESCRIPTION
[0016] Example 1
[0017] like Figures 1 to 4As shown, the utility model discloses a film-following fully automatic drip irrigation tape recycling machine, comprising a main frame 1, a main roller 2, a telescopic rod 3, a connecting rod 4, a hinge joint 5, a hydraulic cylinder 6, a lifting frame 7, a rotating shaft 8, a lower turntable 9, an upper turntable 10, a winding column 11, a turntable transmission gear box 12, a reduction motor 13, a chain sprocket 14, an extension frame 15, a positioning frame 16, a rotating shaft mounting frame 17, a rotating shaft 18, a positioning column 19, a spring 20, a rotating seat 21, a rotating seat connecting rod 22, a motor mounting plate 23, a motor 24, a gear set 25, a rotating disk 26, a shaft tube 27, a transmission gear box 28, a side transmission shaft 29, a side rotating block 30, a counterweight block 31, a roller bracket 32, a roller 33, a limit block 34, a triangular collection frame 35, and a collection tube 36; The main frame 1 is a rectangular parallelepiped frame, with rollers installed on its lower side, and main rollers 2 are installed at both ends of the rollers; the telescopic rod 3 is installed at the four corners of the upper surface of the main frame 1, and a connecting rod 4 is installed at the end of the push rod; the hinge head 5 is installed in the center of the lower side of the connecting rod 4; the hydraulic cylinder 6 is installed in the center of the left and right sides of the upper surface of the main frame 1, and the end of the hydraulic rod is installed on the hinge head 5; the lifting frame 7 is a rectangular frame, and connecting columns are provided at the four corners of the upper surface, which are installed at both ends of the lower side of the connecting rod 4; the rotating shaft 8 is vertically installed in the center of the main frame 1, and its lower end passes through the upper layer of the main frame 1 and is connected to the turntable transmission gear box 12; the lower turntable 9 is installed on the rotating shaft 8, and is located on the lower side of the lifting frame 7; the upper turntable 10 is installed on the top of the rotating shaft 8, and four circular holes are opened on it; the bottom of the winding column 11 It passes through the circular hole on the upper turntable 10 and is welded and fixed on the lower turntable 9; the reduction motor 13 is equipped with a motor mounting frame and fixed in the center of the lower layer of the main frame 1, and is connected to the gear shaft on the side of the turntable transmission gear box 12 through the chain sprocket 14; the extension frame 15 is welded and fixed above the main frame 1; the positioning frame 16 is welded and fixed to the front center of the upper surface of the front crossbeam of the extension frame 15, and a spring hook is provided on the left and right sides of the lower side; the shaft mounting frame 17 is installed on the left and right sides of the rear side of the front crossbeam of the extension frame 15, and a shaft 18 is installed between them; the positioning column 19 is welded and fixed on the left and right ends of the shaft 18; a plurality of spring hooks are provided on the upper side; the two ends of the spring 20 are respectively hooked on the spring hooks of the positioning frame 16 and the positioning column 19; the rotating seat 21 is installed on the rotating The left and right ends of the shaft 8 are located inside the positioning column 19, on which a rotating seat connecting rod 22 is welded and fixed; the motor mounting plate 23 is mounted on the lower side of the rotating seat connecting rod 22; the motor 24 is mounted in the center of the upper side of the motor mounting plate 23, between the rotating seat connecting rods 22; the shaft tube 27 is welded and fixed between the rotating seat connecting rods 22, located on the front side of the motor 24, and a transmission shaft is installed inside it, and a rotating disk 26 is installed at the lower end of the transmission shaft; the gear sets 25 are meshed with each other and are respectively mounted on the shaft of the motor 24 and the rotating disk 26; the transmission gear box 28 is installed on the top of the shaft tube 27, and a side transmission shaft 29 is installed on each of its left and right sides; the side rotating block 30 is welded and fixed on the side transmission shaft 29; the counterweight block 31 is installed on the top of the transmission gear box 28;The roller bracket 32 is installed on the left and right sides of the upper surface of the front cross beam of the extension frame 15, and is equipped with rollers 33; the limit block 34 is installed on the left and right sides of the upper surface of the front cross beam of the extension frame 15, and is located on the inner side of the roller bracket 32; the triangular collection frame 35 is installed on the lower surface of the rotating disk 26, and a collection tube 36 is vertically welded to the lower surface of its pointed head. The height of the hydraulic cylinder 6 is the same as that of the telescopic rod 3. When the hydraulic rod is fully retracted, the push rod is also fully retracted. When the collection is completed, the collected drip irrigation tape can be removed from the winding column by lifting the lifting frame 7; the side rotating block 30 is fan-shaped, and the top of the limit block 34 is concave and cooperates with the side rotating block 30. When the rotating disk 26 rotates along the rotating shaft 18, it plays a role of limiting and guiding, making its rotation more stable. At the same time, the side transmission shaft 29 rotates along the roller 33 during rotation. ;
[0018] Working principle of the utility model: When the utility model is used, the main frame 1 is fixed as a whole on the rear side of a tricycle or a truck, and the vehicle is started. When the vehicle moves forward, the click 24 rotates, and the rotating disk is driven to rotate through the gear set 25, and then the triangular collection frame is driven to rotate, so that the collection pipe collects the drip irrigation tape in the field; at the same time, the transmission shaft in the shaft tube 27 rotates through the transmission gear box 28 to drive the side transmission shaft 29 to rotate, and the side rotating block 30 on one side is guided by the limit block 34 to make the rotating disk rotate forward along the rotating shaft as a whole. After the triangular collection frame 35 rotates 90°, the rotating disk 26 rotates to the maximum, and the triangular collection frame 35 continues to rotate to 180°. Under the guidance and limit of the limit block 34 on the other side, the side rotating block 30 on the other side reverses the rotating disk along the rotating shaft as a whole. When the rotating disk 26 returns to the horizontal state, the triangular collection frame 35 rotates 270°, and then the above process is repeated to complete the collection of all drip irrigation tapes.
[0019] In the process of collecting the drip irrigation tape, the reduction motor 13 rotates through the chain sprocket 14 to drive the rotating shaft 8 to rotate, and at the same time drives the lower turntable 9 and the upper turntable 10 to rotate, and the collected drip irrigation tape is wound on the winding column 11. When the collection is completed, the hydraulic rod of the hydraulic cylinder 6 can be controlled to extend, driving the lifting frame 7 to rise, and the wound drip irrigation tape can be lifted and removed.
[0020] The components not described in detail in this article are prior art, and the motor and hydraulic cylinder connection and control involved in this article are technical means commonly used by those skilled in the art, so they will not be described in detail.
[0021] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.
Claims
1. A fully automatic drip irrigation tape recycling machine along the film, characterized in that: The invention comprises a main frame (1), a main roller (2), a telescopic rod (3), a connecting rod (4), a hinge joint (5), a hydraulic cylinder (6), a lifting frame (7), a rotating shaft (8), a lower rotating disk (9), an upper rotating disk (10), a winding column (11), a rotating disk transmission gear box (12), a reduction motor (13), a chain sprocket (14), an extension frame (15), a positioning frame (16), a rotating shaft mounting frame (17), a rotating shaft (18), a positioning column (19), a spring (20), a rotating seat (21), a rotating seat connecting rod (22), a motor mounting plate (23), a motor (24), a gear set (25), a rotating disk (26), and a rotating disk (27). ), shaft tube (27), transmission gear box (28), side transmission shaft (29), side rotating block (30), counterweight block (31), roller bracket (32), roller (33), limit block (34), triangular collection frame (35), collection pipe (36); the main frame (1) is a rectangular parallelepiped frame, the lower side of which is equipped with rollers, and main rollers (2) are installed at both ends of the rollers; the telescopic rod (3) is installed at the four corners of the upper surface of the main frame (1), and the end of the push rod is installed with a connecting rod (4); the hinge joint (5) is installed at the center of the lower side of the connecting rod (4); the hydraulic cylinder (6) is installed at the center of the left and right sides of the upper surface of the main frame (1), The end of the hydraulic rod is installed on the hinge joint (5); the lifting frame (7) is a rectangular frame, and the four corners of its upper surface are provided with connecting columns, which are installed on the two ends of the lower side of the connecting rod (4); the rotating shaft (8) is vertically installed in the center of the main frame (1), and its lower end passes through the upper layer of the main frame (1) and is connected to the turntable transmission gear box (12); the lower turntable (9) is installed on the rotating shaft (8) and is located on the lower side of the lifting frame (7); the upper turntable (10) is installed on the top of the rotating shaft (8) and has four circular holes; the bottom of the winding column (11) passes through the circular holes on the upper turntable (10) and is welded and fixed on the lower turntable (9); the reduction motor (13) is equipped with a motor mounting frame to fix The main frame (1) is fixed at the center of the lower layer and connected to the gear shaft on the side of the turntable transmission gear box (12) through a chain sprocket (14); the extension frame (15) is welded and fixed on the top of the main frame (1); the positioning frame (16) is welded and fixed at the center of the front side of the upper surface of the front cross beam of the extension frame (15), and the left and right sides of the lower side are respectively provided with spring hooks; the rotating shaft mounting frame (17) is installed on the left and right sides of the rear side of the front cross beam of the extension frame (15), and the rotating shaft (18) is arranged between them; the positioning column (19) is welded and fixed at the left and right ends of the rotating shaft (18); a plurality of spring hooks are provided on the upper side; the two ends of the spring (20) are respectively hooked on the positioning frame (16) and the positioning column (19) The rotating seat (21) is mounted on the left and right ends of the rotating shaft (8), located on the inner side of the positioning column (19), and a rotating seat connecting rod (22) is welded and fixed thereon; the motor mounting plate (23) is mounted on the lower side of the rotating seat connecting rod (22); the motor (24) is mounted on the center of the upper side of the motor mounting plate (23), located between the rotating seat connecting rods (22); the shaft tube (27) is welded and fixed between the rotating seat connecting rods (22), located on the front side of the motor (24), and a transmission shaft is installed inside it, and a rotating disk (26) is installed at the lower end of the transmission shaft; the gear sets (25) are meshed with each other and are respectively mounted on the motor (24) shaft and the rotating disk (26); The transmission gear box (28) is installed on the top of the shaft tube (27), and a side transmission shaft (29) is installed on each of the left and right sides thereof; the side rotating block (30) is welded and fixed on the side transmission shaft (29); the counterweight block (31) is installed on the top of the transmission gear box (28); the roller bracket (32) is installed on the left and right sides of the upper surface of the front cross beam of the extension frame (15), and rollers (33) are installed on it; the limit block (34) is installed on the left and right sides of the upper surface of the front cross beam of the extension frame (15), and is located on the inner side of the roller bracket (32); the triangular collection frame (35) is installed on the lower surface of the rotating disk (26), and a collection pipe (36) is vertically welded on the lower surface of the pointed head.
2. The fully automatic drip irrigation tape recycling machine according to claim 1, characterized in that: The height of the hydraulic cylinder (6) is the same as that of the telescopic rod (3), and when the hydraulic rod is fully retracted, the push rod is also fully retracted.
3. The fully automatic drip irrigation tape recycling machine according to claim 1 is characterized in that: A group of meshing helical gears are installed in the turntable transmission gear box (12), one of which is installed on the rotating shaft (8) and the other is mounted on the gear shaft, and the gear shaft is parallel to the motor shaft of the reduction motor (13).
4. The fully automatic drip irrigation tape recycling machine according to claim 1 is characterized in that: The transmission shaft in the shaft tube (27) is equipped with a bearing when installed; the transmission gear box (28) is provided with three helical gears, one of which is installed on the transmission shaft, and the other two are equipped on the side transmission shaft (29), and all of them are meshed with the helical gears on the transmission shaft.
5. The fully automatic drip irrigation tape recycling machine according to claim 4 is characterized in that: The two side transmission shafts (29) rotate in opposite directions.
6. The fully automatic drip irrigation tape recycling machine according to claim 1, characterized in that: The side rotating block (30) is fan-shaped, and the top of the limiting block (34) is concave and matched with the side rotating block (30).