Sewage station automatic dosing device for cigarette factory

By designing an automatic dosing device, the problem that sewage stations need to manually adjust the dosing speed of the agent when treating sewage is in use, automatic dosing and full mixing are achieved, reducing labor costs and improving treatment efficiency.

CN222454685UActive Publication Date: 2025-02-11杨新
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Patent Information

Application Number
CN202421148993.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-11
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing sewage stations need operators to manually adjust the dosing speed of coagulant aid and flocculant, resulting in relying on manual intervention and increasing labor costs.

Method used

Design an automatic dosing device for sewage stations for cigarette factories, including a first dosing box and a second dosing box, automatically add coagulant and flocculant through an electronically controlled valve, and mix the drug liquid in the mixed liquid structure. , use a stirring rod to ensure full mixing, and dosing the two air float tanks simultaneously through the diverting structure.

Benefits of technology

Automatic dosing of drugs has been achieved, manual intervention has been reduced, labor costs have been reduced, and sewage treatment efficiency has been improved by fully mixing the drug solution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic dosing device for a sewage station of a cigarette factory, and particularly relates to the field of automatic dosing devices, the automatic dosing device comprises a mounting rack, the top of the mounting rack is symmetrically and fixedly connected with a first dosing box and a second dosing box, and the bottom of the first dosing box and the bottom of the second dosing box are both communicated with a medicine outlet pipe. A first dosing tank and a second dosing tank which are respectively filled with a coagulant and a flocculating agent are arranged in the mounting frame, an electric control valve is arranged in the dosing pipe, mixed liquid outlet structures are arranged at the top and the bottom of the mounting frame, and a shunting structure is arranged at the bottom of each mixed liquid outlet structure. According to the utility model, the liquid medicine is mixed in the mixing cylinder, so that the coagulant and the flocculant can be fully mixed in the mixing cylinder under the action of the stirring rod, and the situation that the two treatment liquids cannot fully exert the treatment effect due to rapid reaction and dilution by sewage in the process of respectively adding the two treatment liquids into the air floatation tank can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic dosing devices, in particular to an automatic dosing device for a sewage station used in a cigarette factory. Background Art

[0002] During the production process of cigarette factories, a large amount of sewage will be generated, which will be concentrated in sewage stations for treatment. During the sewage treatment process, treatment agents need to be added for auxiliary treatment. At this time, automatic dosing devices are needed for auxiliary dosing. In the existing sewage stations, operators go to the flotation tank to observe the effluent conditions, and then manually adjust the dosing speed of coagulants and flocculants based on personal experience. Manual adjustments are made many times to achieve the effect of clear effluent quality. Since this method relies on manual intervention, it increases labor costs. Utility Model Content

[0003] The purpose of the utility model is to solve the problem that the existing sewage treatment station is that the operator goes to the flotation tank to observe the water discharge, and then manually adjusts the dosing speed of the coagulant and flocculant according to personal experience. Manual adjustment is repeated many times to achieve the effect of clear water quality. Since this method relies on manual intervention and increases the labor cost, an automatic dosing device technology for sewage stations used in cigarette factories is proposed.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic dosing device for a sewage station in a cigarette factory, comprising a mounting frame, a first dosing box and a second dosing box are symmetrically fixedly connected to the top of the mounting frame, the bottoms of the first dosing box and the second dosing box are both connected to a drug outlet pipe, an electric control valve is arranged inside the drug outlet pipe, a mixed liquid outlet structure is arranged at the top and bottom of the mounting frame, a diversion structure is arranged at the bottom of the mixed liquid outlet structure, the mixed liquid outlet structure comprises a U-shaped frame fixedly mounted on the top of the mounting frame and a mixing cylinder fixedly connected to the inner wall of the top of the mounting frame, an annular sealing block is clamped on the top of the mixing cylinder, a cover plate is fixedly connected to the top of the annular sealing block, a rotating rod is rotatably arranged on the inner wall of the cover plate, and a stirring rod is fixedly connected to the bottom end of the rotating rod.

[0005] The effects achieved by the above components are as follows: by setting a mixed liquid outlet structure, the first dosing box and the second dosing box respectively filled with coagulant and flocculant will mix the liquid in the mixing cylinder before entering the flotation tank, and then the coagulant and flocculant can be fully mixed in the mixing cylinder under the action of the stirring rod, so as to avoid the two treatment liquids being quickly diluted by sewage during the process of being added to the flotation tank separately, resulting in the inability to fully exert the treatment effect, thereby reducing the treatment efficiency. By setting a diversion cylinder, the mixed liquid flowing out of the mixing cylinder can flow out from both sides of the diversion cylinder, so that the two flotation tanks can be dosing at the same time, and under the action of components such as the piston, the use of the diversion cylinder can be controlled, and it can be used according to actual needs.

[0006] Preferably, a driving motor is fixedly mounted on the top of the U-shaped frame, an output end of the driving motor is fixedly connected to a cylindrical body, a threaded clamping rod is inserted into the inner wall of the cylindrical body, and one end of the threaded clamping rod is threadedly connected to a nut.

[0007] The effect achieved by the above components is that by providing the cylindrical body, it can be assembled and disassembled from the first connecting rod, and then cooperate with other components to play a role.

[0008] Preferably, a first connecting rod is inserted into the inner wall of the cylindrical body, a threaded clamping hole is opened on the inner wall of the first connecting rod, and the threaded clamping rod can be rotatably clamped into the inner wall of the threaded clamping hole.

[0009] The effect achieved by the above components is that the first connecting rod and the cylindrical body can be fixed by arranging the threaded clamping rod and the threaded clamping hole.

[0010] Preferably, a circular clamping block is fixedly connected to the bottom end of the first connecting rod, and a limiting rod is fixedly connected to the outer surface of the circular clamping block.

[0011] The effect achieved by the above components is that by setting the circular clamping block and the limiting rod, other components can be coordinated to perform fixed limiting.

[0012] Preferably, the top of the rotating rod is fixedly connected with a threaded clamp, the inner wall of the threaded clamp is threadedly connected with a threaded connecting rod, the top of the threaded connecting rod is fixedly connected with a second connecting rod, the top of the second connecting rod is fixedly connected with a circular clamp frame, the circular clamp block can be inserted into the inner wall of the circular clamp frame, the outer surface of the circular clamp frame is provided with a rectangular hole, and the limit rod can be inserted into the inner wall of the rectangular hole.

[0013] The effect achieved by the above components is: by setting the circular clamp frame and the threaded clamp cylinder, the second connecting rod and the first connecting rod can be fixed, and at the same time the cylindrical body can drive the first connecting rod to rotate, thereby cooperating with other components to play a role.

[0014] Preferably, the flow-dividing structure comprises a flow-dividing cylinder welded and fixed to the bottom of the mixing cylinder, pistons are clamped on both sides of the flow-dividing cylinder, and a circular baffle is fixedly connected to one side of the piston.

[0015] The effect achieved by the above components is that by setting the piston, the two water outlets of the diversion tube can be blocked and controlled, and then the medicine can be added to a single flotation tank or two flotation tanks at the same time.

[0016] Preferably, a rectangular clamping frame is fixedly connected to one side of the diversion cylinder, a rectangular clamping block is fixedly connected to one side of the outer surface of the circular baffle, the rectangular clamping block can be clamped into the inner wall of the rectangular clamping frame, a clamping rod is inserted into one side of the rectangular clamping frame, a clamping hole is opened on one side of the rectangular clamping block, and the clamping rod can be clamped into the inner wall of the clamping hole.

[0017] The effect achieved by the above components is: by providing a rectangular clamping frame and a rectangular clamping block, the clamping rod and the clamping hole can be matched, so that the circular baffle can be disassembled, assembled and fixed to the diverter tube.

[0018] In summary, the beneficial effects of the utility model are:

[0019] 1. The utility model loads coagulants and flocculants in the first and second dosing boxes, and then opens the electric control valve to automatically add the coagulants and flocculants, without the need for long-term manual access, thus saving labor costs.

[0020] 2. By setting up a mixed liquid outlet structure, the first dosing box and the second dosing box respectively filled with coagulant and flocculant will mix the liquid in the mixing barrel before entering the flotation tank. Then, under the action of the stirring rod, the coagulant and flocculant can be fully mixed in the mixing barrel, thereby avoiding the two treatment liquids being rapidly diluted by sewage during the process of being added into the flotation tank separately, resulting in the inability to fully exert the treatment effect, thereby reducing the treatment efficiency.

[0021] 3. By setting up a diverter tube, the mixed liquid flowing out of the mixing tube can flow out from both sides of the diverter tube, so that two flotation tanks can be dosing at the same time. Under the action of the piston and other components, the use of the diverter tube can be controlled, and it can be used according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the driven wheel of the utility model;

[0024] Figure 3 It is a schematic diagram of the three-dimensional structure of the second screw rod of the utility model;

[0025] Figure 4 It is a three-dimensional structural schematic diagram of the sampling tube of the utility model;

[0026] Legend: 1. Mounting frame; 2. First medicine adding box; 3. Second medicine adding box; 4. Medicine outlet pipe; 5. Electric control valve; 6. Mixed liquid outlet structure; 61. U-shaped frame; 62. Driving motor; 63. Mixing cylinder; 64. Cylinder; 65. First connecting rod; 66. Threaded clamping rod; 67. Threaded clamping hole; 68. Nut; 69. Circular clamping block; 610. Limit rod; 611. Cover plate; 612. Annular sealing block; 613. Rotating rod; 614. Stirring rod; 615. Threaded clamping cylinder; 616. Threaded connecting rod; 617. Second connecting rod; 618. Circular clamping frame; 619. Rectangular plug hole; 7. Diverter structure; 71. Diverter cylinder; 72. Piston; 73. Circular baffle; 74. Rectangular clamping frame; 75. Clamping rod; 76. Rectangular clamping block; 77. Clamping hole. DETAILED DESCRIPTION

[0027] Reference Figure 1-4 As shown, the utility model provides a technical solution: an automatic dosing device for a sewage station in a cigarette factory, comprising a mounting frame 1, a first dosing box 2 and a second dosing box 3 are symmetrically fixedly connected to the top of the mounting frame 1, the bottoms of the first dosing box 2 and the second dosing box 3 are both connected to a drug outlet pipe 4, an electric control valve 5 is arranged inside the drug outlet pipe 4, a mixed liquid outlet structure 6 is arranged on the top and bottom of the mounting frame 1, and a diversion structure 7 is arranged at the bottom of the mixed liquid outlet structure 6.

[0028] The specific configuration and function of the mixed liquid outlet structure 6 and the diversion structure 7 are described in detail below.

[0029] Reference Figure 3 and Figure 4As shown, in this embodiment: the mixed liquid outlet structure 6 includes a U-shaped frame 61 fixedly mounted on the top of the mounting frame 1 and a mixing cylinder 63 fixedly connected to the inner wall of the top of the mounting frame 1, the top of the mixing cylinder 63 is clamped with an annular sealing block 612, the top of the annular sealing block 612 is fixedly connected to a cover plate 611, the inner wall of the cover plate 611 is rotatably provided with a rotating rod 613, the bottom end of the rotating rod 613 is fixedly connected to a stirring rod 614, and the top of the U-shaped frame 61 is fixedly mounted with a driving motor 62, the driving motor 62 is fixedly connected to the inner wall of the U-shaped frame 61. The output end of the motor 62 is fixedly connected with a cylinder 64, and a threaded clamping rod 66 is inserted into the inner wall of the cylinder 64. One end of the threaded clamping rod 66 is threadedly connected with a nut 68. By setting the cylinder 64, it can be disassembled and assembled with the first connecting rod 65, and then cooperate with other components to play a role. The inner wall of the cylinder 64 is inserted with the first connecting rod 65, and the inner wall of the first connecting rod 65 is provided with a threaded clamping hole 67. The threaded clamping rod 66 can be rotated and clamped into the inner wall of the threaded clamping hole 67. By setting the threaded clamping rod 66 The first connecting rod 65 and the cylindrical body 64 can be fixed, and the bottom end of the first connecting rod 65 is fixedly connected with a circular block 69, and the outer surface of the circular block 69 is fixedly connected with a limiting rod 610. By setting the circular block 69 and the limiting rod 610, other components can be matched for fixed limiting. The top of the rotating rod 613 is fixedly connected with a threaded cartridge 615, and the inner wall of the threaded cartridge 615 is threadedly connected with a threaded connecting rod 616, and the top of the threaded connecting rod 616 is fixedly connected with the first connecting rod 65. The second connecting rod 617 has a circular clamping frame 618 fixedly connected to the top of the second connecting rod 617. The circular clamping block 69 can be clamped into the inner wall of the circular clamping frame 618. The outer surface of the circular clamping frame 618 is provided with a rectangular insertion hole 619. By setting the circular clamping frame 618 and the threaded clamping cylinder 615, the second connecting rod 617 and the first connecting rod 65 can be fixed. At the same time, the cylindrical body 64 can drive the first connecting rod 65 to rotate, and then cooperate with other components to play a role. The limit rod 610 can be inserted into the inner wall of the rectangular insertion hole 619.

[0030] Reference Figure 2 As shown, in this embodiment: the diverter structure 7 includes a diverter cylinder 71 welded and fixed to the bottom of the mixing cylinder 63, pistons 72 are clamped on both sides of the diverter cylinder 71, and a circular baffle 73 is fixedly connected to one side of the piston 72. By setting the piston 72, the two water outlets of the diverter cylinder 71 can be blocked and controlled, so that a single flotation tank or two flotation tanks can be dosing at the same time, a rectangular clamping frame 74 is fixedly connected to one side of the diverter cylinder 71, and a rectangular clamping block 76 is fixedly connected to one side of the outer surface of the circular baffle 73. The rectangular clamping block 76 can be clamped into the inner wall of the rectangular clamping frame 74, and a clamping rod 75 is inserted on one side of the rectangular clamping frame 74. A clamping hole 77 is opened on one side of the rectangular clamping block 76. The clamping rod 75 can be clamped into the inner wall of the clamping hole 77. By setting the rectangular clamping frame 74 and the rectangular clamping block 76, the clamping rod 75 and the clamping hole 77 can be matched, so that the circular baffle 73 can be disassembled and fixed to the diverter cylinder 71.

[0031] The working principle is to load the coagulant and flocculant in the first dosing box 2 and the second dosing box 3, and then open the electric control valve 5 (the electric control valve 5 is a solenoid valve, and a suspended particle turbidity sensor is added at the outlet of the flotation tank to detect whether the outlet water is clear. If the outlet water is not clear, the suspended particle turbidity sensor transmits a feedback signal to the processor, and the processor controls the electric control valve 5 to adjust the opening to increase; if the outlet water is clear, the suspended particle turbidity sensor transmits a feedback signal to the processor, and the processor controls the electric control valve 5 to adjust the opening to maintain. Since the above-mentioned control method is an automated PID control method for adding drugs in conventional water treatment, since it is a conventional technical means, the adjustment details will not be described in detail here), and then the coagulant and flocculant can be automatically added without long-term manual access. When in use, the annular sealing block 612 on the cover plate 611 is fixed to the top of the mixing cylinder 63, and the threaded connecting rod 616 is connected to the threaded connecting rod 616. The threaded clamping cylinder 615 is fixed, and at this time the first connecting rod 65 is pulled so that the circular clamping block 69 on the first connecting rod 65 is fixed with the circular clamping frame 618 on the second connecting rod 617. At this time, the limit rod 610 can be inserted into the rectangular insertion hole 619. At this time, the threaded clamping rod 66 is inserted into the threaded clamping hole 67, and the nut 68 is rotated at the same time so that the nut 68 and the threaded clamping rod 66 are fixed. At this time, the driving motor 62 is started so that the cylindrical body 64 can drive the first connecting rod 65 and the second connecting rod 617 to rotate, and then drive the rotating rod 613 and the stirring rod 614 to rotate. At this time, the electric control valve 5 is started so that the medicine liquid flows out from the first medicine adding box 2 and the second medicine adding box 3, and then can flow to the flotation tanks on both sides in the diverter tube 71. When one side needs to be blocked, the piston 72 is inserted into the diverter tube 71, and the rectangular clamping block 76 is inserted into the rectangular clamping frame 74, and then the positioning rod 75 is inserted into the positioning hole 77 to complete the fixation.

[0032] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

Claims

1. An automatic dosing device for a sewage station in a cigarette factory, comprising a mounting frame (1), characterized in that: The top of the mounting frame (1) is symmetrically fixedly connected to a first medicine adding box (2) and a second medicine adding box (3); the bottoms of the first medicine adding box (2) and the second medicine adding box (3) are both connected to a medicine outlet pipe (4); an electric control valve (5) is arranged inside the medicine outlet pipe (4); the top and bottom of the mounting frame (1) are provided with a mixed liquid outlet structure (6); the bottom of the mixed liquid outlet structure (6) is provided with a diversion structure (7); the mixed liquid outlet structure (6) comprises a U-shaped frame (61) fixedly mounted on the top of the mounting frame (1) and a mixing cylinder (63) fixedly connected to the inner wall of the top of the mounting frame (1); the top of the mixing cylinder (63) is clamped with an annular sealing block (612); the top of the annular sealing block (612) is fixedly connected to a cover plate (611); the inner wall of the cover plate (611) is rotatably provided with a rotating rod (613); the bottom end of the rotating rod (613) is fixedly connected to a stirring rod (614).

2. The automatic dosing device for sewage station in cigarette factory according to claim 1, characterized in that: A driving motor (62) is fixedly mounted on the top of the U-shaped frame (61); an output end of the driving motor (62) is fixedly connected to a cylindrical body (64); a threaded clamping rod (66) is inserted into the inner wall of the cylindrical body (64); one end of the threaded clamping rod (66) is threadedly connected to a nut (68).

3. The automatic dosing device for sewage station in cigarette factory according to claim 2, characterized in that: A first connecting rod (65) is inserted into the inner wall of the cylindrical body (64), a threaded clamping hole (67) is opened on the inner wall of the first connecting rod (65), and the threaded clamping rod (66) can be rotatably clamped into the inner wall of the threaded clamping hole (67).

4. The automatic dosing device for sewage station in cigarette factory according to claim 3, characterized in that: A circular clamping block (69) is fixedly connected to the bottom end of the first connecting rod (65), and a limiting rod (610) is fixedly connected to the outer surface of the circular clamping block (69).

5. The automatic dosing device for sewage station in cigarette factory according to claim 4, characterized in that: The top end of the rotating rod (613) is fixedly connected to a threaded clamp (615), the inner wall of the threaded clamp (615) is threadedly connected to a threaded connecting rod (616), the top end of the threaded connecting rod (616) is fixedly connected to a second connecting rod (617), the top end of the second connecting rod (617) is fixedly connected to a circular clamp frame (618), the circular clamp block (69) can be clamped into the inner wall of the circular clamp frame (618), the outer surface of the circular clamp frame (618) is provided with a rectangular plug hole (619), and the limiting rod (610) can be inserted into the inner wall of the rectangular plug hole (619).

6. The automatic dosing device for sewage station in cigarette factory according to claim 1, characterized in that: The flow-dividing structure (7) comprises a flow-dividing cylinder (71) welded and fixed to the bottom of the mixing cylinder (63), pistons (72) are clamped on both sides of the flow-dividing cylinder (71), and a circular baffle (73) is fixedly connected to one side of the piston (72).

7. The automatic dosing device for sewage station in cigarette factory according to claim 6, characterized in that: A rectangular clamping frame (74) is fixedly connected to one side of the flow dividing cylinder (71); a rectangular clamping block (76) is fixedly connected to one side of the outer surface of the circular baffle (73); the rectangular clamping block (76) can be clamped into the inner wall of the rectangular clamping frame (74); a clamping rod (75) is inserted into one side of the rectangular clamping frame (74); a clamping hole (77) is opened on one side of the rectangular clamping block (76); and the clamping rod (75) can be clamped into the inner wall of the clamping hole (77).