Quantifying mechanism of water supply device in metal product

By designing a water supply device that includes wastewater treatment and quantitative water supply components, the problem of difficult to accurately control the amount of water during metal heat treatment is solved, efficient water recovery and quantitative water supply are achieved, and resource waste and environmental pollution are reduced.

CN222454769UActive Publication Date: 2025-02-11新疆炬能汇环境科技有限公司
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Patent Information

Application Number
CN202421163260.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-11
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The amount of water during metal heat treatment is difficult to accurately control, resulting in the wastewater containing a large amount of impurities, which is difficult to recycle and waste resources.

Method used

A water supply device including a wastewater treatment assembly and a quantitative water supply assembly is designed to treat sewage by stirring, filtering and adsorption, and to achieve quantitative water supply using a water level monitoring and pumping system.

Benefits of technology

It realizes precise control and recycling of water during metal processing, reduces resource waste and environmental pollution, and ensures continuous water supply in metal processing.

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Abstract

The utility model discloses a quantifying mechanism of a water supply device in metal products, which comprises a wastewater treatment component and a quantitative water supply component, a pipeline is connected between the wastewater treatment component and the quantitative water supply component, the wastewater treatment component comprises a stirring barrel, a filter box and an adsorption box, and the stirring barrel, the filter box and the adsorption box are sequentially connected through pipelines. The water volume in the lower layer cavity is detected through the first water level monitor, when the water volume is insufficient, water is continuously injected into the water storage barrel through the sixth water pump and the water supplementing pipe, a water source in the water storage barrel is pumped into the water supply barrel through the fourth water pump and the fourth liquid outlet pipe, and the water level monitor is also arranged in the water supply barrel. The water quantity in the water supply barrel is monitored and kept at a rated value, so that continuous water supply is guaranteed, water in the water supply barrel can be pumped outwards through the fifth water pump, the water quantity is monitored through the flow meter in the water pumping process, and the fifth water pump and the electromagnetic valve are controlled to be shut down after the water pumping quantity reaches a preset value, so that the purpose of quantitative water supply is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product processing, in particular to a quantitative mechanism of a water supply device in a metal product. Background Art

[0002] Heat treatment processes are often used in metal product processing. The metal heat treatment process is to heat the metal or alloy workpiece in a certain medium to a suitable temperature, keep it at this temperature for a certain period of time, and then cool it at different speeds in different media. This is a process that controls its performance by changing the surface or internal microstructure of the metal material. A large amount of water is required during the metal heat treatment process.

[0003] In the prior art, the amount of water required in the metal heat treatment process is usually judged based on the workers' experience, and the amount of water cannot be accurately controlled. The wastewater generated during the heat treatment process contains a large amount of impurities and is difficult to recycle, while direct discharge will cause a waste of resources. Utility Model Content

[0004] The purpose of the utility model is to provide a quantitative mechanism for a water supply device in a metal product to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A quantitative mechanism of a water supply device in a metal product, comprising a wastewater treatment component and a quantitative water supply component, wherein a pipeline is connected between the wastewater treatment component and the quantitative water supply component, wherein the wastewater treatment component comprises a stirring barrel, a filter box and an adsorption box, wherein the stirring barrel, the filter box and the adsorption box are sequentially connected through pipelines;

[0007] The quantitative water supply component includes a water storage barrel and a water supply barrel, the water storage barrel and the water supply barrel are connected by a pipe, the adsorption box and the water storage barrel are connected by a pipe, and the pipe is inserted into the water storage barrel from the top, a water replenishment pipe is arranged on the rear side of the water storage barrel, one end of the water replenishment pipe is inserted into the water storage barrel from the top of the water storage barrel, and a sixth water pump is installed on the water replenishment pipe.

[0008] As a further solution of the utility model: a filter filler is fixed in the middle position inside the water storage barrel, and the interior of the water storage barrel is divided into an upper cavity and a lower cavity by the filter filler, a first water level monitor is installed on one side of the inner wall of the lower cavity, a fourth liquid outlet pipe is fixed on the outside of the water storage barrel on one side close to the lower cavity, one end of the fourth liquid outlet pipe is inserted into the water supply barrel, and a fourth water pump is installed on the fourth liquid outlet pipe.

[0009] As a further solution of the utility model: a second water level monitor is installed on one side of the inner wall of the water supply barrel, a fifth liquid outlet pipe is fixed on one side of the outside of the water supply barrel, a fifth water pump is installed on the fifth liquid outlet pipe, a flow meter is installed on the side of the fifth liquid outlet pipe body close to the fifth water pump, and an electromagnetic valve is installed on the side of the fifth liquid outlet pipe body close to the flow meter.

[0010] As a further solution of the utility model: a first stirring shaft is rotatably connected to the middle position inside the stirring barrel, a plurality of first stirring blades are fixed on both sides of the shaft body of the first stirring shaft, a waste pipe is fixed to one side of the bottom of the stirring barrel, a first liquid inlet pipe and a flocculant pipe are respectively fixed to the upper ends of both sides of the stirring barrel, a first liquid outlet pipe is fixed to the lower end of one side of the stirring barrel, one end of the first liquid outlet pipe is inserted into the filter box, a first water pump is installed on the first liquid outlet pipe, a first motor is installed in the middle position of the top of the stirring barrel, and one end of the output shaft of the first motor is fixedly connected to one end of the first stirring shaft.

[0011] As a further solution of the utility model: a coarse filter screen, a fine filter screen and a magnetic plate are fixed in sequence from left to right inside the filter box, a second liquid outlet pipe is fixed on the side of the filter box body away from the mixing barrel, one end of the second liquid outlet pipe is inserted into the adsorption box, and a second water pump is installed on the second liquid outlet pipe.

[0012] As a further solution of the utility model: activated carbon rods are fixed on both sides of the adsorption box, a second stirring shaft is rotatably connected to the middle position of the adsorption box, a plurality of second stirring blades are fixed on both sides of the shaft body of the second stirring shaft, a second motor is installed in the middle position of the top of the adsorption box, one end of the second motor output shaft is fixedly connected to one end of the second stirring shaft, a third liquid outlet pipe is fixed on the side of the adsorption box body away from the filter box, one end of the third liquid outlet pipe is inserted into the water storage barrel, and a third water pump is installed on the third liquid outlet pipe.

[0013] As a further solution of the utility model: one end of the third liquid outlet pipe and one end of the water replenishment pipe are both inserted into the upper cavity.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. In the utility model, an external clean water source can be connected for use in metal processing, and sewage generated during metal processing can also be treated and recycled. When only an external clean water source is connected, the external water source can be pumped into the upper cavity of the water storage barrel by the cooperation of the sixth water pump and the water supply pipe, and impurities in the water are filtered by the filter filler. After filtration, the cleaner water source flows into the lower cavity, and the water volume in the lower cavity is detected by the first water level monitor. When the water volume is insufficient, the sixth water pump and the water supply pipe continue to inject water into the water storage barrel;

[0016] 2. In the utility model, the water source in the water storage barrel is pumped into the water supply barrel through the fourth water pump and the fourth liquid outlet pipe. The water supply barrel is also provided with a water level monitor to monitor the water level. When the water volume is insufficient, water can be continuously added to the water supply barrel through the water pump and the pipeline to keep the water volume in the water supply barrel at the rated value, thereby ensuring continuous water supply during metal processing. A fifth liquid outlet pipe is installed on one side of the barrel body of the water supply barrel. A fifth water pump, a flow meter and a solenoid valve are installed on the fifth liquid outlet pipe. The water in the water supply barrel can be pumped out through the fifth water pump. The water volume is monitored by the flow meter during the pumping process. When the pumped water volume reaches a predetermined value, the fifth water pump and the solenoid valve are controlled to be shut down, thereby achieving the purpose of quantitative water supply.

[0017] 3. In the utility model, the wastewater generated in the metal processing process is received and treated by the wastewater treatment component, and then the treated wastewater is sent to the quantitative water supply component through a pipeline for reuse, so as to achieve the purpose of water saving, reduce sewage generation, and reduce environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a structural schematic diagram of the utility model.

[0020] Figure 2 It is a schematic diagram of the planar structure of the utility model.

[0021] Figure 3 It is a structural schematic diagram of the wastewater treatment component in the utility model.

[0022] Figure 4 It is a structural schematic diagram of the quantitative water supply component in the utility model.

[0023] Figure number notes: 1-wastewater treatment component, 11-stirring barrel, 111-first stirring shaft, 112-waste pipe, 113-first stirring blade, 114-first liquid inlet pipe, 115-flocculant pipe, 116-first motor, 117-first liquid outlet pipe, 12-filter box, 121-coarse filter screen, 122-fine filter screen, 123-magnetic plate, 124-second liquid outlet pipe, 13-adsorption box, 131-activated carbon rod, 132-second stirring shaft, 133-second stirring blade, 134- The second motor, 135-the third liquid outlet pipe, 2-the quantitative water supply component, 21-the water storage barrel, 211-the upper cavity, 212-the filter filler, 213-the first water level monitor, 214-the lower cavity, 215-the fourth liquid outlet pipe, 22-the water supply barrel, 221-the second water level monitor, 222-the fifth liquid outlet pipe, 3-the first water pump, 4-the second water pump, 5-the third water pump, 6-the fourth water pump, 7-the fifth water pump, 8-the flow meter, 9-the solenoid valve, 10-the sixth water pump, 14-the water supply pipe. DETAILED DESCRIPTION

[0024] The following embodiments will be combined with the accompanying drawings to describe the utility model in detail. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the utility model are only used to illustrate the utility model, and are not used to limit the scope of the utility model. Any obvious modifications or changes made to the utility model do not depart from the spirit and scope of the utility model.

[0025] See also Figures 1-2 In the embodiment of the utility model, a quantitative mechanism of a water supply device in a metal product includes a wastewater treatment component 1 and a quantitative water supply component 2. A pipeline is connected between the wastewater treatment component 1 and the quantitative water supply component 2. The wastewater treatment component 1 is used to receive and treat the sewage generated in the metal processing process, and then send the treated sewage to the quantitative water supply component 2 through the pipeline for reuse, so as to achieve the purpose of water saving, reduce sewage generation, and reduce environmental pollution;

[0026] The wastewater treatment component 1 includes a stirring barrel 11, a filter box 12 and an adsorption box 13, which are connected in sequence by pipes. The quantitative water supply component 2 includes a water storage barrel 21 and a water supply barrel 22, which are connected by pipes. A pipe is connected between the adsorption box 13 and the water storage barrel 21, and the pipe is inserted into the water storage barrel 21 from the top. A water supply pipe 14 is arranged on the rear side of the water storage barrel 21, and one end of the water supply pipe 14 is inserted into the water storage barrel 21 from the top of the water storage barrel 21. A sixth water pump 10 is installed on the water supply pipe 14.

[0027] See also Figure 3A first stirring shaft 111 is rotatably connected to the middle position inside the stirring barrel 11, and a plurality of first stirring blades 113 are fixed on both sides of the shaft body of the first stirring shaft 111. A waste pipe 112 is fixed to one side of the bottom of the stirring barrel 11, and a first liquid inlet pipe 114 and a flocculant pipe 115 are respectively fixed to the upper ends of both sides of the stirring barrel 11, and a first liquid outlet pipe 117 is fixed to the lower end of one side of the stirring barrel 11, one end of the first liquid outlet pipe 117 is inserted into the filter box 12, and a first water pump 3 is installed on the first liquid outlet pipe 117, and a first motor 116 is installed in the middle position of the top of the stirring barrel 11, and one end of the output shaft of the first motor 116 is fixedly connected to one end of the first stirring shaft 111;

[0028] A coarse filter 121, a fine filter 122 and a magnetic plate 123 are fixed in the filter box 12 from left to right. A second liquid outlet pipe 124 is fixed on the side of the filter box 12 away from the mixing barrel 11. One end of the second liquid outlet pipe 124 is inserted into the adsorption box 13, and a second water pump 4 is installed on the second liquid outlet pipe 124.

[0029] Activated carbon rods 131 are fixed on both sides of the adsorption box 13, a second stirring shaft 132 is rotatably connected to the middle position of the adsorption box 13, a plurality of second stirring blades 133 are fixed on both sides of the shaft body of the second stirring shaft 132, a second motor 134 is installed in the middle position of the top of the adsorption box 13, one end of the output shaft of the second motor 134 is fixedly connected to one end of the second stirring shaft 132, a third liquid outlet pipe 135 is fixed on the side of the adsorption box 13 away from the filter box 12, one end of the third liquid outlet pipe 135 is inserted into the water storage barrel 21, and a third water pump 5 is installed on the third liquid outlet pipe 135.

[0030] See also Figure 4 A filter filler 212 is fixed in the middle position of the water storage barrel 21. The interior of the water storage barrel 21 is divided into an upper cavity 211 and a lower cavity 214 by the filter filler 212. One end of the third liquid outlet pipe 135 and one end of the water supply pipe 14 are inserted into the upper cavity 211. The water source flows into the lower cavity 214 after being filtered by the filter filler 212. A first water level monitor 213 is installed on one side of the inner wall of the lower cavity 214. A fourth liquid outlet pipe 215 is fixed on one side of the outside of the water storage barrel 21 close to the lower cavity 214. One end of the fourth liquid outlet pipe 215 is inserted into the water supply barrel 22, and a fourth water pump 6 is installed on the fourth liquid outlet pipe 215.

[0031] A second water level monitor 221 is installed on one side of the inner wall of the water supply barrel 22, and a fifth liquid outlet pipe 222 is fixed on one side of the outside of the water supply barrel 22. The fifth liquid outlet pipe 222 is connected to the water supply for metal processing. A fifth water pump 7 is installed on the fifth liquid outlet pipe 222. A flow meter 8 is installed on the side of the fifth liquid outlet pipe 222 close to the fifth water pump 7, and an electromagnetic valve 9 is installed on the side of the fifth liquid outlet pipe 222 close to the flow meter 8.

[0032] Working principle:

[0033] The device can receive an external clean water source for use in metal processing, and can also process and recycle the sewage generated during metal processing. When only receiving an external clean water source, the external water source can be pumped into the upper cavity 211 of the water storage barrel 21 through the cooperation of the sixth water pump 10 and the water supply pipe 14, and the impurities in the water are filtered through the filter filler 212. The cleaner water source after filtration flows into the lower cavity 214, and the water volume in the lower cavity is detected by the first water level monitor 213. When the water volume is insufficient, water is continuously injected into the water storage barrel through the sixth water pump and the water supply pipe. The water source in the water storage barrel 21 is passed through the fourth water pump 6 and the fourth liquid outlet pipe 2 15 is pumped into the water supply barrel 22. A water level monitor is also provided in the water supply barrel 22 to monitor the water level. When the water volume is insufficient, water can be continuously added to the water supply barrel through the water pump and the pipeline to keep the water volume in the water supply barrel at the rated value, thereby ensuring continuous water supply during metal processing. A fifth liquid outlet pipe 222 is installed on one side of the barrel body of the water supply barrel 22. A fifth water pump 7, a flow meter 8 and a solenoid valve 9 are installed on the fifth liquid outlet pipe 222. The water in the water supply barrel can be pumped out through the fifth water pump. The water volume is monitored through the flow meter 8 during the pumping process. When the pumped water volume reaches a predetermined value, the fifth water pump and the solenoid valve 9 are controlled to be shut down, thereby achieving the purpose of quantitative water supply.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A quantitative mechanism of a water supply device in a metal product, comprising a wastewater treatment component (1) and a quantitative water supply component (2), wherein a pipeline is connected between the wastewater treatment component (1) and the quantitative water supply component (2), characterized in that: The wastewater treatment component (1) comprises a stirring barrel (11), a filter box (12) and an adsorption box (13), wherein the stirring barrel (11), the filter box (12) and the adsorption box (13) are connected in sequence via pipelines; The quantitative water supply component (2) comprises a water storage barrel (21) and a water supply barrel (22), the water storage barrel (21) and the water supply barrel (22) being connected via a pipeline, a pipeline being connected between the adsorption box (13) and the water storage barrel (21), and the pipeline being inserted into the water storage barrel (21) from the top, a water replenishment pipe (14) being arranged at the rear side of the water storage barrel (21), one end of the water replenishment pipe (14) being inserted into the water storage barrel (21) from the top of the water storage barrel (21), and a sixth water pump (10) being installed on the water replenishment pipe (14).

2. The quantitative mechanism of the water supply device in the metal product according to claim 1, characterized in that: A filter filler (212) is fixed in the middle of the water storage barrel (21), and the interior of the water storage barrel (21) is divided into an upper cavity (211) and a lower cavity (214) by the filter filler (212). A first water level monitor (213) is installed on one side of the inner wall of the lower cavity (214). A fourth liquid outlet pipe (215) is fixed on the outside of the water storage barrel (21) near the lower cavity (214), one end of the fourth liquid outlet pipe (215) is inserted into the water supply barrel (22), and a fourth water pump (6) is installed on the fourth liquid outlet pipe (215).

3. The quantitative mechanism of the water supply device in the metal product according to claim 2, characterized in that: A second water level monitor (221) is installed on one side of the inner wall of the water supply barrel (22), a fifth liquid outlet pipe (222) is fixed on one side of the outside of the water supply barrel (22), a fifth water pump (7) is installed on the fifth liquid outlet pipe (222), a flow meter (8) is installed on the side of the fifth liquid outlet pipe (222) close to the fifth water pump (7), and a solenoid valve (9) is installed on the side of the fifth liquid outlet pipe (222) close to the flow meter (8).

4. The quantitative mechanism of the water supply device in the metal product according to claim 3, characterized in that: A first stirring shaft (111) is rotatably connected to the middle position inside the stirring barrel (11), and a plurality of first stirring blades (113) are fixed to both sides of the shaft body of the first stirring shaft (111). A waste pipe (112) is fixed to one side of the bottom of the stirring barrel (11), and a first liquid inlet pipe (114) and a flocculant pipe (115) are respectively fixed to the upper ends of both sides of the stirring barrel (11). A first liquid outlet pipe (117) is fixed to the lower end of one side of the stirring barrel (11), and one end of the first liquid outlet pipe (117) is inserted into the filter box (12). A first water pump (3) is installed on the first liquid outlet pipe (117). A first motor (116) is installed at the middle position of the top of the stirring barrel (11), and one end of the output shaft of the first motor (116) is fixedly connected to one end of the first stirring shaft (111).

5. The quantitative mechanism of the water supply device in the metal product according to claim 4, characterized in that: A coarse filter (121), a fine filter (122) and a magnetic plate (123) are fixed in sequence from left to right inside the filter box (12); a second liquid outlet pipe (124) is fixed on the side of the filter box (12) away from the mixing barrel (11); one end of the second liquid outlet pipe (124) is inserted into the adsorption box (13); and a second water pump (4) is installed on the second liquid outlet pipe (124).

6. The quantitative mechanism of the water supply device in the metal product according to claim 5, characterized in that: Activated carbon rods (131) are fixed on both sides of the adsorption box (13); a second stirring shaft (132) is rotatably connected to the middle position of the adsorption box (13); a plurality of second stirring blades (133) are fixed to both sides of the shaft of the second stirring shaft (132); a second motor (134) is installed at the middle position of the top of the adsorption box (13); one end of the output shaft of the second motor (134) is fixedly connected to one end of the second stirring shaft (132); a third liquid outlet pipe (135) is fixed on the side of the adsorption box (13) away from the filter box (12); one end of the third liquid outlet pipe (135) is inserted into the water storage barrel (21); and a third water pump (5) is installed on the third liquid outlet pipe (135).

7. The quantitative mechanism of the water supply device in the metal product according to claim 6, characterized in that: One end of the third liquid outlet pipe (135) and one end of the water replenishment pipe (14) are both inserted into the upper cavity (211).