Automatic anode copper ball adding equipment
By designing anode copper ball automatic addition equipment, using the combination of guide tube and arc-shaped slide chute, the automatic feeding and uniform loading of copper balls are achieved, which solves the problems of low addition efficiency and waste in the existing technology and improves the thickness of the coating uniformity and productivity.
Patent Information
- Application Number
- CN202323229493.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-11-29
AI Technical Summary
During the existing coating processing, the addition efficiency of the anode copper ball is low, resulting in insufficient thickness of the coating. The manual addition method affects production efficiency and personal health, and it is easy to cause waste of copper balls.
Design an automatic addition device for anode copper balls. Through the combination of a guide tube and a curved slide chute, the automatic feeding of the copper balls is realized, and the servo motor and driving motor are used to ensure the uniform feeding of the copper balls, avoiding blockage and waste.
It improves the efficiency and accuracy of copper ball addition, ensures uniformity of coating thickness, reduces waste of copper balls, and improves production efficiency and personal health.
Smart Images

Figure CN222455298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plating processing, in particular to an automatic anode copper ball adding device. Background Art
[0002] In the process of processing and producing products, it is often necessary to coat the products in order to protect the outer wall of the products. In the process of coating the products, when the products encounter a situation where the anodes are insufficient (production consumption) during the production process, the thickness of the products is insufficient due to the insufficient anodes (copper balls). At the same time, when the crane is running, stopping the line to add anodes will affect the production efficiency. Therefore, there are some problems in the traditional product coating process:
[0003] 1. Low addition efficiency. In the current process of product plating, the copper balls are mostly added manually online. This method of addition is not only inefficient, but also cannot maintain a uniform speed of adding copper balls, which will affect the subsequent plating effect. And the use of manual addition will affect the health of the workers.
[0004] 2. It is easy to cause waste. In the existing copper ball adding process, not only is the adding efficiency low, but also in the process of adding, the copper balls will bounce and collide to a certain extent, so that some copper balls will fall off to the outside, causing waste of copper balls. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes an automatic anode copper ball adding device.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] An automatic anode copper ball adding device comprises a mounting seat, a rotating shaft is rotatably mounted on one side of the mounting seat through a bearing, and a first material guide pipe is mounted on the other end of the rotating shaft, a second material guide pipe is plugged and mounted on one end of the first material guide pipe, and an arc-shaped slide groove with the rotating shaft as the center is provided on the outer wall of one side of the mounting seat, a feed pipe is connected to one end of the top of the first material guide pipe, and a reducing hose is connected to the top of the feed pipe, a connecting pipe is connected to the top of the reducing hose, and a storage tank of a discharge pipe is connected to the top of the connecting pipe through a C-shaped fixing frame, and one side of the storage tank is fixed to the mounting seat through a mounting frame.
[0008] As a further solution of the utility model: a threaded tube is welded to an outer wall of one side of the first material guide tube, and a threaded rod is screwed onto the inner wall of the threaded tube, an adjustment ring is welded to the top of the threaded rod, and the threaded rod is inserted into the inner wall of the arc-shaped slide groove.
[0009] As a further solution of the utility model: the inner wall diameter of the reducer hose gradually increases from both ends to the middle, and the inner wall diameter of the end of the reducer hose is larger than the diameter of the copper ball.
[0010] As a further solution of the utility model: a sealing cover is hinged on the top of the storage tank, and a servo motor is installed at the axis of the sealing cover, and the output shaft of the servo motor is connected to a stirring rod.
[0011] As a further solution of the utility model: a material control disc is arranged at the gap between the connecting pipe and the discharge pipe, and a driving motor is connected to the bottom axis of the material control disc.
[0012] As a further solution of the utility model: the top and bottom outer walls of the material control disc are both provided with limiting circular grooves, and the bottom inner walls of the limiting circular grooves are both provided with discharge holes distributed at equal distances, and the inner wall diameter of the discharge holes is adapted to the inner wall size of the connecting pipe.
[0013] As a further solution of the present invention: the first material guiding pipe rotates around the rotation axis, and the inclination angle of the first material guiding pipe is 0°-45°.
[0014] As a further solution of the utility model: the servo motor and the drive motor are both connected to a switch via a wire, and the switch is connected to an external power supply.
[0015] Compared with the prior art, the utility model provides an automatic anode copper ball adding device, which has the following beneficial effects:
[0016] 1. An automatic anode copper ball adding device drops the copper balls into a guide tube, and uses the guide tubes that can be assembled and spliced together to adapt to feeding processes at different distances. In addition, during the feeding process, the inclination angle of the guide tube can be adjusted by adjusting the arc chute and the threaded rod, thereby ensuring the smooth feeding of the copper balls.
[0017] 2. An automatic anode copper ball adding device. After the copper balls are stored in the storage tank, the servo motor is used to drive the stirring rod to rotate continuously, which can avoid blockage during the copper ball feeding process. In the feeding process, the driving motor is used to drive the material control disc to rotate continuously at a uniform speed, which can control the copper balls to fall at a uniform speed, thereby realizing uniform speed feeding processing.
[0018] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of an automatic anode copper ball adding device proposed by the utility model;
[0020] Figure 2 This is a side view of the overall split structure of an automatic anode copper ball adding device proposed by the utility model;
[0021] Figure 3 This is a first-view structural schematic diagram of an automatic anode copper ball adding device proposed by the utility model;
[0022] Figure 4 The utility model discloses an overall structural front view of an automatic anode copper ball adding device.
[0023] In the figure: 1. mounting base; 2. rotating shaft; 3. first material guide pipe; 4. second material guide pipe; 5. arc-shaped slide groove; 6. threaded pipe; 7. threaded rod; 8. adjusting ring; 9. feed pipe; 10. reducing hose; 11. connecting pipe; 12. discharge pipe; 13. storage tank; 14. mounting frame; 15. sealing cover; 16. servo motor; 17. stirring rod; 18. driving motor; 19. material control disc; 20. discharge hole. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Embodiment 1:
[0026] An automatic anode copper ball adding device, this embodiment is based on the problem of product coating feeding, in order to achieve fast and convenient uniform speed feeding, such as Figure 1-4 As shown, it includes a mounting seat 1, a rotating shaft 2 is rotatably mounted on one side of the mounting seat 1 through a bearing, and a first material guide pipe 3 is mounted on the other end of the rotating shaft 2, a second material guide pipe 4 is plugged and mounted on one end of the first material guide pipe 3, and an arc-shaped slide groove 5 with the rotating shaft 2 as the center is provided on the outer wall of one side of the mounting seat 1, a feed pipe 9 is connected to one end of the top of the first material guide pipe 3, and a reducing hose 10 is connected to the top of the feed pipe 9, a connecting pipe 11 is connected to the top of the reducing hose 10, and a storage tank 13 of a discharge pipe 12 is connected to the top of the connecting pipe 11 through a C-shaped fixing frame, and one side of the storage tank 13 is fixed on the mounting seat 1 through a mounting frame 14;
[0027] The copper ball is dropped into the inside of the material guide tube, and the material guide tube is spliced by means of being assembled with each other, so as to adapt to the feeding process at different distances. In addition, during the feeding process, the inclination angle of the material guide tube can be adjusted by adjusting the arc chute 5 and the threaded rod 7, so as to ensure the smooth feeding of the copper ball.
[0028] A threaded tube 6 is welded to the outer wall of one side of the first material guide tube 3, and a threaded rod 7 is screwed to the inner wall of the threaded tube 6, an adjustment ring 8 is welded to the top of the threaded rod 7, and the threaded rod 7 is inserted into the inner wall of the arc-shaped slide groove 5, and the inner wall diameter of the reducer hose 10 gradually increases from both ends to the middle, and the inner wall diameter of the end of the reducer hose 10 is larger than the diameter of the copper ball;
[0029] A sealing cover 15 is hinged on the top of the storage tank 13, and a servo motor 16 is installed at the axis of the sealing cover 15, and the output shaft of the servo motor 16 is connected to a stirring rod 17;
[0030] A material control disc 19 is provided at the gap between the connecting pipe 11 and the discharge pipe 12, and a driving motor 18 is connected to the bottom axis of the material control disc 19;
[0031] After the copper balls are stored inside the storage tank 13, the servo motor 16 is used to drive the stirring rod 17 to rotate continuously, which can avoid blockage during the copper ball feeding process. In the process of feeding, the driving motor 18 is used to drive the control disc 19 to rotate continuously at a uniform speed, which can control the copper balls to fall at a uniform speed, thereby realizing uniform speed feeding processing.
[0032] When the present embodiment is used, firstly, the mounting base 1 is fixed to the site where it is to be used, and then, according to the distance of the required feeding, a second material guide tube 4 of a suitable length is selected, and then the second material guide tube 4 is screwed to the end of the first material guide tube 3. After the assembly is completed, the threaded connection of the threaded rod 7 and the threaded tube 6 can be used to adjust the tension of the second material guide tube 4 and the inclination angle of the second material guide tube 4. After adjusting to a suitable angle, the copper balls to be fed are poured into the storage tank 13, so as to power the device, and then the servo motor 16 is started first, and the stirring rod 17 is driven by the servo motor 16 to rotate, and the copper balls are moved, so as to ensure that the copper balls can smoothly fall into the discharge pipe 12 at a uniform speed, and then the driving motor 18 is used to drive the control disc 19 to rotate at a uniform speed, so that when the discharge hole 20 is connected to the discharge pipe 12, the copper balls are directly discharged from the discharge hole 20, and the copper balls are directly discharged through the first material guide tube 3 and the second material guide tube 4 through the feeding of the reducer hose 10, so as to complete the accurate feeding of the copper balls.
[0033] Embodiment 2:
[0034] An automatic anode copper ball adding device, such as Figure 1-4As shown, this embodiment makes the following supplements on the basis of Embodiment 1: the top and bottom outer walls of the material control disc 19 are both provided with limiting circular grooves, and the bottom inner walls of the limiting circular grooves are both provided with discharge holes 20 distributed at equal distances, the inner wall diameter of the discharge holes 20 is adapted to the inner wall size of the connecting tube 11, the first material guide tube 3 rotates around the rotating axis 2, and the inclination angle of the first material guide tube 3 is 0°-45°, the servo motor 16 and the drive motor 18 are both connected to switches via wires, and the switches are connected to an external power supply.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic anode copper ball adding device, comprising a mounting seat (1), characterized in that: A rotating shaft (2) is rotatably mounted on one side of the mounting seat (1) via a bearing, and a first material guide pipe (3) is mounted on the other end of the rotating shaft (2), a second material guide pipe (4) is plugged and mounted on one end of the first material guide pipe (3), and an arc-shaped slide groove (5) with the rotating shaft (2) as the center is provided on the outer wall of one side of the mounting seat (1), a feed pipe (9) is connected to one end of the top of the first material guide pipe (3), and a reducing hose (10) is connected to the top of the feed pipe (9), a connecting pipe (11) is connected to the top of the reducing hose (10), and a storage tank (13) of a discharge pipe (12) is connected to the top of the connecting pipe (11) via a C-shaped fixing frame, and one side of the storage tank (13) is fixed to the mounting seat (1) via a mounting frame (14).
2. The automatic anode copper ball adding device according to claim 1 is characterized in that: A threaded tube (6) is welded to the outer wall of one side of the first material guide tube (3), and a threaded rod (7) is screwed onto the inner wall of the threaded tube (6), an adjustment ring (8) is welded to the top of the threaded rod (7), and the threaded rod (7) is inserted into the inner wall of the arc-shaped slide groove (5).
3. The automatic anode copper ball adding device according to claim 1 is characterized in that: The inner wall diameter of the reducer hose (10) gradually increases from both ends to the middle, and the inner wall diameter of the end of the reducer hose (10) is greater than the diameter of the copper ball.
4. The automatic anode copper ball adding device according to claim 1 is characterized in that: A sealing cover (15) is hingedly connected to the top of the storage tank (13), and a servo motor (16) is installed at the axis of the sealing cover (15), and the output shaft of the servo motor (16) is connected to a stirring rod (17).
5. The automatic anode copper ball adding device according to claim 4 is characterized in that: A material control disc (19) is provided at the gap between the connecting pipe (11) and the material discharge pipe (12), and a driving motor (18) is connected to the bottom axis of the material control disc (19).
6. The automatic anode copper ball adding device according to claim 5, characterized in that: The top and bottom outer walls of the material control disc (19) are both provided with limiting circular grooves, and the bottom inner walls of the limiting circular grooves are both provided with discharge holes (20) distributed at equal distances, and the inner wall diameters of the discharge holes (20) are adapted to the inner wall dimensions of the connecting pipe (11).
7. The automatic anode copper ball adding device according to claim 1 is characterized in that: The first material guiding tube (3) rotates around the rotating shaft (2), and the inclination angle of the first material guiding tube (3) is 0°-45°.
8. The automatic anode copper ball adding device according to claim 5, characterized in that: The servo motor (16) and the drive motor (18) are both connected to a switch via a wire, and the switch is connected to an external power source.