Dye vat for textile processing
By setting up limit rollers in the textile dyeing tank and using a double-headed motor to drive the dyeing tank to reciprocate left and right, the problems of slow dyeing speed and low efficiency of existing dyeing equipment are solved, and a more efficient dyeing effect is achieved.
Patent Information
- Application Number
- CN202420679661.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The dyeing speed of existing textile dyeing equipment is slow and has low efficiency, resulting in poor dyeing effect. It often requires repeated and multiple immersions to achieve the ideal color.
A dyeing tank for textile processing was designed. By setting a limit roller in the dyeing tank to extend the dyeing time and length of the textile fabric, and using a double-headed motor to drive the drive wheel to rotate synchronously in the same direction, and dyeing with the connecting rod and slider is achieved. The grooves reciprocate left and right, causing the dye to shake continuously.
It improves the dyeing efficiency and enhances the dyeing effect, so that the textile fabric can achieve ideal color in a short time, and reduces the number of repeated impregnations.
Smart Images

Figure CN222455538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile production and processing equipment, in particular to a dyeing tank for textile processing. Background Art
[0002] Textile is a product made of textile fibers such as cotton, linen, silk, and wool through weaving and dyeing. Single yarn, ply yarn, woven fabrics, knitted fabrics, braided fabrics, felt carpets, etc. are all called textiles. Since ancient times, textiles have occupied an important position in historical culture. Different textile techniques and textile patterns have been produced in different periods. With the development of the times, there are more and more types of textiles and their uses are becoming more and more extensive. Even artificial fibers can replace traditional natural fibers. In the production process of most daily textile products in life, dyeing is a basic process. While ensuring quality, it can also make the textiles more beautiful. While meeting functionality, it can also adapt to people's certain aesthetic needs.
[0003] Most of the existing textile dyeing equipment currently use external replaceable dyeing push boxes or integrated dyeing tanks, but basically the textile cloth is gently immersed in the dye before being pulled out. The single immersion dyeing process often leads to slow dyeing speed, low efficiency and poor effect, and it is easy to need repeated immersion dyeing to color.
[0004] In order to solve the above problems, we have made improvements and proposed a dyeing tank for textile processing. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] The utility model provides a dyeing trough for textile processing, comprising a workbench and an accessory table, wherein the accessory table is located on the left side of the workbench and has a height lower than the workbench; the front and rear ends of the top surface of the workbench are both fixedly provided with channel steels by bolts, the length of the channel steels is close to the length of the workbench, a dyeing trough is movably provided between the two channel steels, the left and right ends of the top of the dyeing trough are respectively provided with an output roller and an input roller; the front and rear ends of the top of the accessory table are respectively fixedly provided with driving wheels.
[0007] As a preferred technical solution of the utility model, a double-headed motor is fixedly provided in the middle of the top surface of the accessory table by bolts, and the rotating shafts at the front and rear ends of the double-headed motor are coaxially fixedly connected with the driving wheels at the front and rear ends of the accessory table respectively; the front edge of the driving wheel at the front end is hinged with a connecting rod.
[0008] As an optimal technical solution of the utility model, the back side of the channel steel at the front end is grooved, a slider is slidably arranged in the groove, a limiting opening is provided on the front side of the channel steel, the length of the limiting opening is close to the length of the channel steel, the other end of the connecting rod is hinged to the front side of the slider, and its hinge structure passes through the limiting opening; the driving wheel, connecting rod, channel steel and slider at the rear end are completely symmetrical with the driving wheel, connecting rod, channel steel and slider at the front end; a connecting plate is fixedly welded between the two sliders, and the top surface of the connecting plate is fixedly welded to the bottom surface of the dyeing trough.
[0009] As a preferred technical solution of the utility model, a bracket is fixedly arranged in the middle of the top surface of the channel steel by bolts, and first bearing seats are respectively arranged on both sides of the bracket. The bottom of the first bearing seat is fixedly connected to the top surface of the channel steel by bolts, and the distance between the two first bearing seats and the bracket is equal.
[0010] As a preferred technical solution of the utility model, the dyeing tank passes through the first bearing seat and the bottom end of the bracket; the middle parts of the top ends of the two first bearing seats are rotatably connected to the output roller and the input roller respectively.
[0011] As an optimal technical solution of the utility model, second bearing seats are fixedly welded on the left and right ends of the top surface of the inner wall of the bracket, the bottom heights of the two second bearing seats are lower than the middle height of the dyeing trough, and limiting rollers are rotatably set in the middle of the bottom ends of the two second bearing seats.
[0012] The beneficial effects of the utility model are as follows: the dyeing trough for textile processing prolongs the dyeing time and length of the textile cloth by adding a limiting roller that maintains a certain distance in the dye trough, and starts the double-headed motor at the same time to drive the two driving wheels to rotate synchronously in the same direction, and realizes the crank slider mechanism under the transmission cooperation of the connecting rod and the slider, driving the dyeing trough to reciprocate left and right, realizing the continuous shaking of the dye while the textile cloth is immersed, thereby improving the coloring efficiency and enhancing the dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 This is a schematic diagram of the structure of a dyeing tank for textile processing according to the utility model;
[0015] Figure 2 It is a schematic diagram of a partial cross-sectional structure of a dyeing tank for textile processing according to the utility model in a top view;
[0016] Figure 3 It is a partial cross-sectional structural schematic diagram of a dyeing tank for textile processing of the utility model;
[0017] In the figure: 1. workbench; 2. accessory table; 3. channel steel; 4. dyeing tank; 401, connecting plate; 5. input roller; 6. output roller; 7. driving wheel; 8. double-headed motor; 9. connecting rod; 10. slider; 11. limit opening; 12. first bearing seat; 13. bracket; 14. second bearing seat; 15. limit roller. DETAILED DESCRIPTION
[0018] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0019] Example: Figure 1-3 As shown, a dyeing trough for textile processing includes a workbench 1 and an accessory table 2, wherein the accessory table 2 is located on the left side of the workbench 1 and is lower in height than the workbench 1; channel steels 3 are fixedly provided at the front and rear ends of the top surface of the workbench 1 by bolts, and the length of the channel steels 3 is close to the length of the workbench 1, and a dyeing trough 4 is movably provided between the two channel steels 3, and an output roller 6 and an input roller 5 are respectively provided at the left and right ends of the top of the dyeing trough 4; driving wheels 7 are respectively fixedly provided at the front and rear ends of the top of the accessory table 2.
[0020] A double-headed motor 8 with rotating shafts at both ends rotating in the same direction and synchronously is fixed in the middle of the top surface of the accessory table 2 by bolts. The rotating shafts at the front and rear ends of the double-headed motor 8 are coaxially fixedly connected to the driving wheels 7 at the front and rear ends of the accessory table 2 respectively; a connecting rod 9 is hinged on the front edge of the driving wheel 7 at the front end.
[0021] The back of the channel steel 3 at the front end is grooved, and a slider 10 is slidably arranged in the groove. A limit opening 11 is provided on the front of the channel steel 3, and the length of the limit opening 11 is close to the length of the channel steel 3. The other end of the connecting rod 9 is hinged to the front of the slider 10, and its hinged structure passes through the limit opening 11; the driving wheel 7, connecting rod 9, channel steel 3 and slider 10 at the rear end are completely symmetrical with the driving wheel 7, connecting rod 9, channel steel 3 and slider 10 at the front end; a connecting plate 401 is fixedly welded between the two sliders 10, and the top surface of the connecting plate 401 is fixedly welded to the bottom surface of the dyeing tank 4.
[0022] A bracket 13 is fixedly provided in the middle of the top surface of the channel steel 3 by bolts, and first bearing seats 12 are respectively provided on both sides of the bracket 13. The bottom of the first bearing seat 12 is fixedly connected to the top surface of the channel steel 3 by bolts. The two first bearing seats 12 are equidistant from the bracket 13. The distance between the output roller 6 and the input roller 5 is slightly smaller than the difference between the length of the dyeing tank 4 and the stroke of the slider 10. When the slider 10 moves to the extreme positions at the left and right ends of the channel steel 3, the path of the textile cloth transported by the output roller 6 and the input roller 5 will not be disturbed.
[0023] The dyeing tank 4 passes through the bottom ends of the first bearing seats 12 and the bracket 13; the middle parts of the top ends of the two first bearing seats 12 are rotatably connected to the output roller 6 and the input roller 5 respectively.
[0024] The left and right ends of the inner wall top surface of the bracket 13 are respectively fixedly welded with second bearing seats 14, the bottom heights of the two second bearing seats 14 are lower than the middle height of the dyeing tank 4, and the middle parts of the bottom ends of the two second bearing seats 14 are rotatably provided with limit rollers 15.
[0025] Working principle: In this dyeing trough for textile processing, the textile cloth is conveyed to the input roller 5 from the previous process, and continues to pass through the limit roller 15 in the dye in the dyeing trough 4. A certain distance is maintained between the two limit rollers 15 to extend the dyeing time and length of the textile cloth. At the same time, the double-headed motor 8 is started to drive the two driving wheels 7 to rotate synchronously in the same direction with the connecting rod 9 to realize the reciprocating motion of the slider 10. The synchronous reciprocating motion of the sliders 10 on both sides drives the dyeing trough 4 to reciprocate left and right, and the dye is continuously shaken while the textile cloth is immersed, thereby improving the coloring efficiency and enhancing the dyeing effect. After the textile cloth is dyed, it continues to be lifted out of the water through the output roller 6 and conveyed to the subsequent process.
[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A dyeing tank for textile processing, comprising a workbench (1) and an accessory table (2), characterized in that: The accessory table (2) is located on the left side of the workbench (1) and is lower in height than the workbench (1); channel steels (3) are fixedly provided at the front and rear ends of the top surface of the workbench (1) by bolts, the length of the channel steels (3) is close to the length of the workbench (1), a dyeing trough (4) is movably provided between the two channel steels (3), and an output roller (6) and an input roller (5) are respectively provided at the left and right ends of the top of the dyeing trough (4); driving wheels (7) are respectively fixedly provided at the front and rear ends of the top of the accessory table (2).
2. A dyeing tank for textile processing according to claim 1, characterized in that: A double-headed motor (8) is fixedly provided in the middle of the top surface of the accessory table (2) by means of bolts, and the rotating shafts at the front and rear ends of the double-headed motor (8) are respectively coaxially fixedly connected to the driving wheels (7) at the front and rear ends of the accessory table (2); a connecting rod (9) is hingedly connected to the front edge of the driving wheel (7) at the front end.
3. A dyeing tank for textile processing according to claim 2, characterized in that: The back side of the channel steel (3) at the front end is grooved, and a slider (10) is slidably arranged in the groove. A limiting opening (11) is provided on the front side of the channel steel (3), and the length of the limiting opening (11) is close to the length of the channel steel (3). The other end of the connecting rod (9) is hinged to the front side of the slider (10), and its hinge structure passes through the limiting opening (11); the driving wheel (7), connecting rod (9), channel steel (3) and slider (10) at the rear end are completely symmetrical with the driving wheel (7), connecting rod (9), channel steel (3) and slider (10) at the front end; a connecting plate (401) is fixedly welded between the two sliders (10), and the top surface of the connecting plate (401) is fixedly welded to the bottom surface of the dyeing tank (4).
4. A dyeing tank for textile processing according to claim 1, characterized in that: A bracket (13) is fixedly provided in the middle of the top surface of the channel steel (3) by means of bolts, and first bearing seats (12) are respectively provided on both sides of the bracket (13), and the bottom of the first bearing seat (12) is fixedly connected to the top surface of the channel steel (3) by means of bolts, and the distances between the two first bearing seats (12) and the bracket (13) are equal.
5. A dyeing tank for textile processing according to claim 4, characterized in that: The dyeing tank (4) passes through the bottom end of the first bearing seat (12) and the bracket (13); the middle parts of the top ends of the two first bearing seats (12) are rotatably connected to the output roller (6) and the input roller (5) respectively.
6. A dyeing tank for textile processing according to claim 5, characterized in that: Second bearing seats (14) are fixedly welded to the left and right ends of the inner wall top surface of the bracket (13), the bottom heights of the two second bearing seats (14) are lower than the middle height of the dyeing tank (4), and limiting rollers (15) are rotatably provided at the middle of the bottom ends of the two second bearing seats (14).