Copper bush for turnover shaft of full basket turnover mechanism

By designing a copper sleeve for flip shaft for a full basket flip mechanism and using a structure of a mounting cylinder and mounting seat, the problem of inconvenience in installation and replacement of the existing copper sleeve is solved, and the stability and convenience of replacement of the flip shaft are improved.

CN222458103UActive Publication Date: 2025-02-11KONCA SOLAR CELL
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Patent Information

Application Number
CN202421460037.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-02-11
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing copper sleeves are inconvenient during installation and replacement, resulting in wear and stability of the flip shaft during the flip of the basket.

Method used

A copper sleeve for a full basket flip mechanism flip shaft is designed, and the structure of a mounting cylinder and a mounting seat is adopted. Through the cooperation of the positioning ring and the connecting bolts, the copper sleeve is easily installed and replaced.

Benefits of technology

It improves the convenience of installation and replacement of copper sleeves, enhances the stability of the flip shaft when rotating inside the mounting barrel, and reduces the cost of replacing copper sleeves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of turnover shaft protection, and discloses a copper sleeve for a turnover shaft of a full basket turnover mechanism, which comprises a rack, and a mounting hole is formed in the rack; the mounting cylinder is matched with the mounting hole in an inserted mode, the end of the overturning shaft is located in the mounting cylinder, and the end of the overturning shaft is matched with the mounting cylinder in a rotating mode; the mounting seat comprises a positioning part arranged on the mounting cylinder and a connecting part used for fixing the mounting cylinder on the rack; when the copper bush is mounted, the mounting cylinder is inserted into the corresponding mounting hole, the mounting cylinder is positioned through the positioning part, and then the mounting cylinder is fixed in the mounting hole through the connecting part. The application has the effect of improving the convenience of replacing the copper sleeve.
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Description

Technical Field

[0001] The present application relates to the technical field of flip shaft protection, and in particular to a copper sleeve for a flip shaft of a full basket flip mechanism. Background Art

[0002] Silicon wafers are commonly used raw materials in the photovoltaic field. After the silicon rods are cut into silicon wafers, there are silicon material impurities on the surface of the silicon wafers. In order to keep the surface of the silicon wafers clean, the silicon wafers are generally cleaned by a silicon wafer cleaning machine. When cleaning the silicon wafers, multiple silicon wafers are generally inserted into a flower basket through a wafer inserter, and the silicon wafers are placed in the silicon wafer cleaning machine through the flower basket for cleaning.

[0003] When the flower basket is in the conveying state, the flower basket is generally in a horizontal state, and when the flower basket is in the inserting state, it is generally in a vertical state. When the flower basket is flipped between the horizontal state and the vertical state, in order to facilitate the flipping of the flower basket, the flower basket is generally fixed on the flip shaft, and the two ends of the flip shaft are matched with the frame for rotation.

[0004] When the flower basket is flipped by the flip shaft, in order to reduce the wear of the flip shaft during frequent flipping, a copper sleeve is generally embedded in the frame. The copper sleeve is arranged in a circular ring shape, and the end of the flip shaft is inserted into the copper sleeve. The flip shaft and the copper sleeve rotate in coordination, and the flip shaft is protected and positioned by the copper sleeve.

[0005] The copper sleeve is prone to wear during long-term operation. In order to ensure the stability of the flower basket during the flipping process, the copper sleeve is generally replaced regularly. However, the existing copper sleeve is generally embedded in the frame, which has the defect of being inconvenient to install and replace the copper sleeve. Utility Model Content

[0006] In order to improve the convenience of replacing the copper sleeve, the present application provides a copper sleeve for the flip shaft of a full basket flip mechanism.

[0007] The copper sleeve for the turning shaft of the full basket turning mechanism provided in the present application adopts the following technical solution:

[0008] A copper sleeve for a turning shaft of a full basket turning mechanism comprises a frame, a mounting hole is provided on the frame, and the copper sleeve comprises:

[0009] A mounting tube, wherein the mounting tube and the mounting hole are plug-fitted, the end of the flip shaft is located inside the mounting tube, and the end of the flip shaft and the mounting tube are rotationally matched;

[0010] A mounting seat, the mounting seat comprising a positioning portion mounted on the mounting tube and a connecting portion for fixing the mounting tube on the frame;

[0011] When installing the copper sleeve, the installation tube is inserted into the corresponding installation hole, and the installation tube is positioned by the positioning portion, and then the installation tube is fixed inside the installation hole by the connecting portion.

[0012] Optionally, the positioning portion includes a positioning ring coaxially mounted on the outer wall of the mounting tube, and a side of the positioning ring close to the frame is used to abut against the frame.

[0013] Optionally, the frame is provided with a plurality of first connecting holes, the positioning ring is provided with a plurality of second connecting holes corresponding to the first connecting holes, the connecting part includes a plurality of connecting bolts corresponding to the second connecting holes, the connecting bolts pass through the corresponding second connecting holes, and the connecting bolts are threadedly connected to the corresponding first connecting holes.

[0014] Optionally, the mounting tube and the positioning ring are plug-fitted, and a limiting portion for limiting the mounting tube and the positioning ring is provided between the mounting tube and the positioning ring.

[0015] Optionally, a limiting hole is provided on the outer ring wall of the mounting tube, a guide hole is provided on the side wall of the second connecting hole, the guide hole passes through the inner ring wall of the positioning ring, the limiting part includes a limiting rod, the limiting rod and the guide hole are slidably matched, the limiting rod and the limiting hole are plug-fitted, and the end of the limiting rod close to the second connecting hole is used to interfere with the side wall of the connecting bolt.

[0016] Optionally, a circular arc surface is provided on a side of the limiting rod close to the connecting bolt, and after the limiting rod is inserted into the limiting hole, the circular arc surface and the second connecting hole are coaxial.

[0017] Optionally, a guide groove is provided on the outer circumferential surface of the installation tube, the guide groove passes through one end of the installation tube close to the positioning ring, and the limiting hole is located on the groove wall of the guide groove.

[0018] Optionally, one end of the limiting rod close to the guide groove is provided with a chamfer.

[0019] In summary, the present application includes at least one of the following beneficial technical effects:

[0020] 1. When installing the copper sleeve, insert the installation tube into the installation hole, pass the connecting bolt through the second connecting hole on the positioning ring, and thread the connecting bolt and the first connecting hole on the frame. The side wall of the positioning ring and the side wall of the frame are abutted by the connecting bolt, thereby completing the installation of the copper sleeve and improving the convenience of installing the copper sleeve.

[0021] 2. The length of the mounting tube is longer than the width of the frame. When the flip shaft is inserted into the mounting tube, the larger contact surface between the flip shaft and the mounting tube further improves the stability of the flip shaft when rotating inside the mounting tube.

[0022] 3. When installing the copper sleeve, insert the installation tube into the positioning ring, and place the limit rod in the guide hole, so that the guide rod slides from the guide hole to the guide groove. When the installation tube moves on the inner wall of the positioning ring, the limit rod guides and limits the relative movement direction of the positioning ring and the installation tube through the inner wall of the guide groove. When the limit rod moves to the limit hole, the limit rod is inserted into the limit hole, and the inner wall of the limit hole limits the positioning ring through the limit rod, thereby improving the stability of the connection between the installation tube and the positioning ring. When the connecting bolt passes through the second connecting hole, the connecting bolt limits the limit rod, thereby further improving the stability of the connection between the installation tube and the positioning ring. When the positioning tube needs to be replaced, the limit rod can be directly slid out of the guide hole, thereby improving the convenience of replacing the installation tube and further reducing the cost of replacing the copper sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the state in which the overall structure of Example 1 of the present application is installed on a rack.

[0024] Figure 2 It is a schematic diagram of the rack structure in Example 1 of the present application.

[0025] Figure 3 It is a schematic diagram of the overall structure of Example 1 of the present application.

[0026] Figure 4 It is a schematic diagram of the overall structure in Example 2 of the present application.

[0027] Figure 5 It is a schematic diagram of the installation tube structure in Example 2 of the present application.

[0028] Figure 6 It is a schematic diagram of the positioning ring structure in Example 2 of the present application.

[0029] Figure 7 yes Figure 4 Cross-sectional view along AA direction.

[0030] Description of reference numerals:

[0031] 1. Frame; 11. Mounting hole; 12. First connecting hole; 2. Mounting tube; 21. Guide groove; 22. Limiting hole; 3. Mounting seat; 31. Positioning part; 311. Second connecting hole; 312. Guide hole; 32. Connecting part; 33. Limiting part; 4. Flipping axis. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-Figure 7This application is described in further detail.

[0033] The embodiment of the present application discloses a copper sleeve for a turning shaft of a full basket turning mechanism.

[0034] Example 1

[0035] A copper sleeve for a turning shaft of a full basket turning mechanism comprises a mounting tube 2 and a mounting seat 3. The mounting seat 3 comprises a positioning portion 31 and a connecting portion 32, and the mounting tube 2 is fixedly mounted on the positioning portion 31. A mounting hole 11 is provided on a frame 1, and the mounting tube 2 is located inside the mounting hole 11. The connecting portion 32 mounts the mounting tube 2 inside the mounting hole 11 through the positioning portion 31.

[0036] When installing the copper sleeve, the installation tube 2 is inserted into the installation hole 11, and the connection part 32 fixes the installation tube 2 in the installation hole 11 through the positioning part 31, and the end of the flip shaft 4 is located in the installation tube 2, so that the flip shaft 4 and the installation tube 2 are rotatably matched. When the copper sleeve needs to be removed, the connection part 32 is disconnected from the installation tube 2 and the frame 1 through the positioning part 31, thereby improving the convenience of replacing the copper sleeve.

[0037] The positioning portion 31 includes a positioning ring. The positioning ring is coaxial with the mounting tube 2, and the inner wall of the positioning ring is connected to the outer wall of the mounting tube 2, and the end face of the positioning ring is flush with the end face of the mounting tube 2. After the end of the mounting tube 2 away from the positioning ring is inserted into the mounting hole 11, the side wall of the positioning ring is in contact with the frame 1, so that the mounting tube 2 is positioned.

[0038] The length of the mounting tube 2 is longer than the width of the frame wall of the frame 1. When the flip shaft 4 is placed inside the mounting tube 2, there is a larger contact area between the flip shaft 4 and the mounting tube 2. When the flip shaft 4 is working, the working stability of the flip shaft 4 is further improved.

[0039] The frame 1 is provided with a plurality of first connection holes 12, which are evenly distributed along the axial direction of the mounting hole 11. In the embodiment of the present application, there are four first connection holes 12. The side wall of the positioning ring is provided with a plurality of second connection holes 311, which are evenly distributed along the axial direction of the positioning ring. In the embodiment of the present application, there are four second connection holes 311, each of which is a through hole, and the four first connection holes 12 correspond to the four second connection holes 311 one by one.

[0040] The connecting portion 32 includes a plurality of connecting bolts. In the embodiment of the present application, four connecting bolts are provided, and the four connecting bolts correspond to the four second connecting holes 311 one by one, and each connecting bolt passes through the corresponding second connecting hole 311 , and each connecting bolt is threadedly connected to the corresponding first connecting hole 12 .

[0041] The implementation principle of a copper sleeve for a flipping shaft of a full basket flipping mechanism according to an embodiment of the present application is as follows: when installing the copper sleeve, the mounting tube 2 is inserted into the mounting hole 11, and the end of the flipping shaft 4 is located inside the mounting tube 2, so that the positioning ring and the side wall are in conflict with the side wall of the frame 1, and then, the connecting bolt is passed through the corresponding second connecting hole 311, and the connecting bolt is threadedly connected to the frame 1 through the corresponding first connecting hole 12, so that the mounting tube 2 is fixedly installed in the mounting hole 11; when the copper sleeve needs to be replaced, the connecting bolt is screwed to disconnect the connection between the connecting bolt and the frame 1, and the mounting tube 2 can be pulled out through the positioning ring, thereby improving the convenience of installing and removing the copper sleeve.

[0042] Example 2

[0043] The difference between this embodiment and embodiment 1 is that a plurality of guide grooves 21 are provided on the outer circumferential surface of the installation tube 2 along the axial direction of the installation tube 2, and each guide groove 21 penetrates the end of the installation tube 2 close to the positioning ring. In the embodiment of the present application, four guide grooves 21 are provided, and the four guide grooves 21 are evenly distributed circumferentially along the axial direction of the installation tube 2. A limiting hole 22 is provided on the inner wall of each guide groove 21 close to the axial direction of the installation tube 2.

[0044] A guide hole 312 is formed on the inner wall of each second connection hole 311 toward the axis of the positioning ring, and the four guide holes 312 correspond to the four limiting holes 22 one by one.

[0045] The limiting portion 33 includes a limiting rod, which can be a square rod or a round rod. In the embodiment of the present application, the limiting rod is a round rod. The limiting rod and the guide hole 312 are slidably matched, and the limiting rod and the limiting hole 22 are plug-fitted. In order to facilitate the insertion of the limiting rod into the limiting hole 22, a chamfer is provided on one end of the limiting rod close to the positioning tube.

[0046] An arc surface is provided at one end of the limiting rod away from the positioning cylinder. After the limiting rod is inserted into the limiting hole 22, the arc surface at the end of the limiting rod away from the positioning cylinder is coaxial with the inner wall of the corresponding second connecting hole 311, and the radius of the arc surface is consistent with the radius of the corresponding second connecting hole 311.

[0047] The implementation principle of Example 2 is as follows: when installing the copper sleeve, the installation tube 2 is inserted into the positioning ring, the installation tube 2 is initially positioned through the inner ring wall of the positioning ring, and the limiting rod is inserted into the guide hole 312, and the installation tube 2 and the positioning ring are rotated relatively, and the limiting rod falls into the guide groove 21. The inner wall of the guide groove 21 further limits the positioning ring through the limiting rod, and then, the installation tube 2 is further inserted into the positioning ring. During the insertion of the installation tube 2, the positioning ring drives the limiting rod to slide inside the guide groove 21. When the limiting rod moves to the limiting hole 22, the limiting rod is inserted into the limiting hole 22, and then, the connecting bolt is inserted into the second connecting hole 311, so that the connecting bolt limits the limiting rod, thereby improving the stability of the connection between the installation tube 2 and the positioning ring; when the installation tube 2 needs to be replaced, after the connecting bolt is pulled out of the second connecting hole 311, the limiting rod is poured out from the guide hole 312, so as to disconnect the connection between the installation tube 2 and the positioning ring, thereby improving the convenience of replacing the installation tube 2.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A copper sleeve for a turning shaft of a full basket turning mechanism, comprising a frame (1), wherein a mounting hole (11) is provided on the frame (1), and wherein: The copper sleeve comprises: A mounting tube (2), wherein the mounting tube (2) and the mounting hole (11) are plug-fitted, the end of the flip shaft (4) is located inside the mounting tube (2), and the end of the flip shaft (4) and the mounting tube (2) are rotationally fitted; A mounting seat (3), the mounting seat (3) comprising a positioning portion (31) mounted on the mounting tube (2) and a connecting portion (32) for fixing the mounting tube (2) on the frame (1); When installing the copper sleeve, the installation tube (2) is inserted into the corresponding installation hole (11), and the installation tube (2) is positioned by the positioning portion (31), and then the installation tube (2) is fixed inside the installation hole (11) by the connecting portion (32).

2. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 1, characterized in that: The positioning portion (31) comprises a positioning ring coaxially mounted on the outer wall of the mounting tube (2), and the side of the positioning ring close to the frame (1) is used to abut against the frame (1).

3. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 2, characterized in that: The frame (1) is provided with a plurality of first connecting holes (12), the positioning ring is provided with a plurality of second connecting holes (311) corresponding to the first connecting holes (12), the connecting portion (32) comprises a plurality of connecting bolts corresponding to the second connecting holes (311), the connecting bolts penetrate the corresponding second connecting holes (311), and the connecting bolts are threadedly connected to the corresponding first connecting holes (12).

4. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 3, characterized in that: The installation tube (2) and the positioning ring are plug-fitted, and a limiting portion (33) for limiting the position of the installation tube (2) and the positioning ring is arranged between the installation tube (2) and the positioning ring.

5. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 4, characterized in that: The outer wall of the mounting tube (2) is provided with a limiting hole (22), the side wall of the second connecting hole (311) is provided with a guide hole (312), the guide hole (312) passes through the inner wall of the positioning ring, the limiting portion (33) comprises a limiting rod, the limiting rod and the guide hole (312) are slidably matched, the limiting rod and the limiting hole (22) are plug-fitted, and the end of the limiting rod close to the second connecting hole (311) is used to contact the side wall of the connecting bolt.

6. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 5, characterized in that: A circular arc surface is provided on one side of the limiting rod close to the connecting bolt, and after the limiting rod is inserted into the limiting hole (22), the circular arc surface and the second connecting hole (311) are coaxial.

7. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 5, characterized in that: A guide groove (21) is provided on the outer circumferential surface of the installation tube (2), the guide groove (21) passes through one end of the installation tube (2) close to the positioning ring, and the limiting hole (22) is located on the groove wall of the guide groove (21).

8. The copper sleeve for the turning shaft of the full basket turning mechanism according to claim 7, characterized in that: One end of the limiting rod close to the guide groove (21) is provided with a chamfer.