Synchronous lifting speed reducer

By adopting the design of a synchronous lift reducer in the lift reducer, using a servo motor to drive the output shaft, combined with components such as planetary reducer and reversing reducer, the problems of low accuracy and high cost of existing lift reducers are solved, and the High precision, low cost and high strength lifting effect.

CN222458246UActive Publication Date: 2025-02-11ORIENT DRIVE IND (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202323641660.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-02-11
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing lift reducers have low accuracy, torque and repeated positioning accuracy cannot meet market demand, and are costly and have low strength.

Method used

The synchronous lift reducer is used to drive two output shafts through a servo motor, and components such as planetary reducers, reversing reducers and intermediate reducers are used to ensure that the torque of the output shaft is consistent and the direction is the same, and the accuracy and stability are improved.

Benefits of technology

It achieves high accuracy and stability of platform lifting, reduces cost and improves strength, avoids angle errors and installation errors, and ensures consistency of lifting height.

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Abstract

The utility model provides a synchronous lifting speed reducer which comprises output shafts, a planetary speed reducer, a reversing reduction gearbox, a middle reduction gearbox, a bearing, a middle shaft and a gear, the output shafts are movably arranged in the centers of the two ends of the top of the reversing reduction gearbox, and the tops of the output shafts penetrate and extend to the outer side of the top of the reversing reduction gearbox. A middle reduction gearbox is fixedly installed in the center of one side of the bottom of the reversing reduction gearbox through bolts, and a planetary reducer is fixedly installed in the center of the bottom of the side, away from the reversing reduction gearbox, of the middle reduction gearbox. The planetary reducer increases the torque and reduces the rotating speed through the middle reduction gearbox, the two output shafts are consistent in direction, same in torque and high in precision through the reversing reduction gearbox, the platform is stable in lifting, the two output shafts are driven by the same reducer, angle errors and installation errors do not exist, cost is low, and reliability is high. The original two speed reducers are changed into one speed reducer, so that the strength is high; the gear adopts an integral forming process; the overall carburization enhances the strength and wear resistance of the gear.
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Description

Technical Field

[0001] The utility model relates to the technical field related to lifting reducers, and in particular to a synchronous lifting reducer. Background Art

[0002] At present, industrial robots are widely used in the fields of plastics industry, automobile industry, electronic products industry, pharmaceutical industry and food industry. Its main function is to move parts and assemble them, which greatly reduces the workload of workers and improves the actual production capacity of the production line. It makes product quality stable and efficient, and facilitates technicians to understand the actual production situation on site in time, control product quality, reduce product size deviations caused by human operating errors, and has strong traceability. A reducer is needed to brake the elevator during the handling and lifting process.

[0003] At present, the existing AGV trolley uses a reducer to lift when it needs to be lifted after moving. However, the low precision of the existing lifting reducer leads to unstable platform lifting, and the torque and repeated positioning accuracy cannot meet the current market requirements. The cost is high and the strength is low. The synchronous lifting reducer is powered by a servo motor, and the two output shafts drive the platform to lift. The output torque of the output shaft is the same in size and direction. In this regard, this solution specially proposes a synchronous lifting reducer. Utility Model Content

[0004] In order to overcome the defects of the prior art, the utility model proposes a synchronous lifting reducer to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the technical solution of the utility model is implemented as follows: a synchronous lifting reducer includes an output shaft, a planetary reducer, a reversing reducer, an intermediate reducer, bearings, an intermediate shaft and gears. The output shaft is movably arranged at the center of the top two ends of the reversing reducer, and the top of the output shaft extends through and extends to the top outside of the reversing reducer. The intermediate reducer is fixedly installed with bolts at the center of one side of the bottom of the reversing reducer. The planetary reducer is fixedly installed at the bottom center of the intermediate reducer on a side away from the reversing reducer. A plurality of the intermediate shafts are evenly arranged between the output shafts in the reversing reducer, and the gears are fixedly installed on the outer periphery of the middle end of the intermediate shaft. A plurality of bearings are arranged at both ends of the intermediate shaft in the reversing reducer.

[0006] Preferably, the gears are welded and fixed to the outer periphery of the middle end of the intermediate shaft, and the gears are welded and fixed to the output shaft in the reversing reduction box, and the gears on the intermediate shaft and the output shaft are adjacently meshed and connected.

[0007] Preferably, the bearings are fixedly mounted at the upper and lower sides of the interior of the reversing reduction box, and the intermediate shaft and the output shaft are movably connected in the reversing reduction box via the bearings.

[0008] Preferably, the intermediate shaft and the output shaft are both located on the same central axis of the reversing reduction gearbox.

[0009] Preferably, the output end of the planetary reducer increases the torque and reduces the rotation speed through the intermediate reduction box.

[0010] Preferably, the reversing reduction box makes the directions of the two output shafts consistent and the torques of the output shafts the same.

[0011] The beneficial effects of the utility model are embodied in:

[0012] The utility model AGV trolley runs to the designated position, and the reducer drives the workbench to slowly rise or fall, and transports the materials to the designated height. The servo motor provides power, and the two output shafts drive the platform to rise and fall. The output torques of the output shafts are the same in magnitude and direction. The planetary reducer increases the torque and reduces the rotation speed through the intermediate reducer box, and then makes the directions of the two output shafts consistent through the reversing reducer box, the torques are the same in magnitude, the precision is high, and the platform is lifted and lowered smoothly. Since the two output shafts are driven by the same reducer, there is no angle error and installation error, and the lifting height is kept consistent; the cost is low, and the original two reducers are changed into one reducer with high strength; the gears adopt an integrated molding process; the overall carburization increases the strength and wear resistance of the gears. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the attached picture:

[0014] Figure 1 It is a schematic three-dimensional diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic front view of the overall structure of the utility model;

[0016] Figure 3 It is a schematic cross-sectional view of the overall internal structure of the utility model;

[0017] Figure 4 It is a schematic top view of the overall structure of the utility model;

[0018] Figure 5 It is a schematic side view of the overall structure of the utility model.

[0019] Description of reference numerals:

[0020] 1. Output shaft; 2. Planetary reducer; 3. Reversing reducer; 4. Intermediate reducer; 5. Bearing; 6. Intermediate shaft; 7. Gear. DETAILED DESCRIPTION

[0021] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0022] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0023] In addition, "multiple" means more than two. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to achieve. When the combination of technical solutions is contradictory or cannot be achieved, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0024] Embodiment: The synchronous lifting reducer according to the embodiment of the utility model includes an output shaft 1, a planetary reducer 2, a reversing reducer 3, an intermediate reducer 4, a bearing 5, an intermediate shaft 6 and a gear 7. The output shaft 1 is movably arranged at the center of the top two ends of the reversing reducer, and the top of the output shaft 1 extends through and extends to the top outer side of the reversing reducer 3. The intermediate reducer 4 is fixedly installed at the center of the bottom side of the reversing reducer by bolts. The planetary reducer 2 is fixedly installed at the bottom center of the intermediate reducer 4 away from the reversing reducer 3. The power is provided by a servo motor. The two output shafts drive the platform to rise and fall. The output torque of the output shafts is the same in size and direction. A plurality of intermediate shafts 6 are evenly arranged between the output shafts 1 in the reversing reducer 3. The middle end periphery of the intermediate shaft 6 is fixedly installed with gears 7. A plurality of bearings 5 ​​are arranged at both ends of the intermediate shaft 6 in the reversing reducer 3. The platform rises and falls smoothly. Since the two output shafts are driven by the same reducer, there is no angle error and installation error, and the lifting height remains consistent.

[0025] refer to Figure 1 — Figure 5 , gears 7 are welded and fixed on the outer periphery of the middle end of the intermediate shaft 6, and gears 7 are welded and fixed on the output shaft 1 in the reversing reduction box 3, and the gears 7 on the intermediate shaft 6 and the output shaft 1 are adjacent to each other and meshingly connected. The gears are formed by an integrated molding process and are carburized as a whole to increase the strength and wear resistance of the gears. The strength is high, and the bearings 5 ​​are fixedly installed on the upper and lower sides of the inside of the reversing reduction box 3, and the intermediate shaft 6 and the output shaft 1 are movably connected in the reversing reduction box 3 through the bearings 5. The intermediate shaft 6 and the output shaft 1 are located on the same central axis of the reversing reduction box 3, with low cost, and the original two reducers are turned into one reducer. The output end of the planetary reducer 2 increases the torque and reduces the speed through the intermediate reduction box 4. The reversing reduction box 3 makes the directions of the two output shafts 1 on the same direction consistent, and the torque of the output shaft 1 is the same.

[0026] When in use, the new AGV trolley runs to the designated position, and the reducer drives the workbench to rise or fall slowly, transporting the material to the designated height. The servo motor provides power, and the two output shafts drive the platform up and down. The output torque of the output shafts is the same in magnitude and direction. The planetary reducer increases the torque through the intermediate reducer and reduces the speed. Then, the reversing reducer makes the two output shafts consistent in direction, with the same torque, high precision, and smooth platform lifting. Since the two output shafts are driven by the same reducer, there is no angle error and installation error, and the lifting height remains consistent; the cost is low, and the original two reducers are changed into one reducer with high strength; the gears are formed in one piece; the overall carburization increases the strength and wear resistance of the gears.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A synchronous lifting reducer, comprising an output shaft (1), a planetary reducer (2), a reversing reducer box (3), an intermediate reducer box (4), a bearing (5), an intermediate shaft (6) and a gear (7), characterized in that: The output shaft (1) is movably arranged at the center of both ends of the top of the reversing reduction box, and the top of the output shaft (1) extends through and extends to the outside of the top of the reversing reduction box (3). The intermediate reduction box (4) is fixedly installed at the center of one side of the bottom of the reversing reduction box by bolts. The planetary reducer (2) is fixedly installed at the center of the bottom of the intermediate reduction box (4) on a side away from the reversing reduction box (3). In the reversing reduction box (3), a plurality of intermediate shafts (6) are evenly arranged between the output shafts (1), and the gears (7) are fixedly installed on the outer periphery of the middle ends of the intermediate shafts (6). In the reversing reduction box (3), a plurality of bearings (5) are arranged at both ends of the intermediate shaft (6).

2. The synchronous lifting reducer according to claim 1, characterized in that: The gear (7) is welded and fixed to the outer periphery of the middle end of the intermediate shaft (6), and the gear (7) is welded and fixed to the output shaft (1) in the reversing reduction box (3), and the gears (7) on the intermediate shaft (6) and the output shaft (1) are adjacently meshed and connected.

3. The synchronous lifting reducer according to claim 1, characterized in that: The bearings (5) are fixedly mounted at the upper and lower sides of the interior of the reversing reduction box (3), and the intermediate shaft (6) and the output shaft (1) are both movably connected in the reversing reduction box (3) via the bearings (5).

4. The synchronous lifting reducer according to claim 1, characterized in that: The intermediate shaft (6) and the output shaft (1) are both located on the same central axis of the reversing reduction box (3).

5. The synchronous lifting reducer according to claim 1, characterized in that: The output end of the planetary reducer (2) increases the torque and reduces the rotation speed through the intermediate reduction box (4).

6. The synchronous lifting reducer according to claim 1, characterized in that: The reversing reduction box (3) makes the directions of the two output shafts (1) consistent, and the torques of the output shafts (1) are the same.