Rust-proof wear-resistant gear

By designing an annular oil storage tank and oil sealing cap structure on the gear, combining the oil sealing assembly and oil delivery channel, the problems of gear wear, rust and oil leakage are solved, and better lubrication and rust prevention are achieved.

CN222458278UActive Publication Date: 2025-02-11CAROL (GUANGDONG) TRANSMISSION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421310464.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-11
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Existing gears have problems of wear and rust when used, and the lubricating oil is inconvenient to add and the sealing properties are insufficient, resulting in a risk of oil leakage.

Method used

An anti-rust and wear-resistant gear is designed, adopting an annular oil storage tank and oil sealing cap structure, which improves the sealing performance through the sealing ring and O-ring to ensure that oil does not leak; oil sealing components and oil transport are provided in each cog The channel enables oil flow out of each cog to lubricate the gears.

Benefits of technology

It effectively improves the wear resistance and rust resistance of the gear, avoids oil leakage problems, and simplifies the lubricant addition process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222458278U_ABST
Patent Text Reader

Abstract

The utility model provides a rust-proof wear-resistant gear which comprises a gear body, an installation hole is formed in the middle of the gear body, an annular oil storage groove is formed in the surface of the gear body, a concave table is arranged on the gear body and located on the top of the annular oil storage groove, and an annular column is formed between the annular oil storage groove and the middle of the gear body. An oil sealing cover is installed on the top of the annular oil storage groove, an oil sealing assembly is installed in each tooth groove of the gear body, and a plurality of oil conveying channels communicating with the corresponding oil sealing assemblies are formed in the annular oil storage groove. Under the action that a first sealing ring and a second sealing ring are matched with a first annular sealing groove, a second annular sealing groove, a first O-shaped sealing ring and a second O-shaped sealing ring, the sealing performance of the oil sealing cover and the annular oil storage groove can be improved after the oil sealing cover is installed, and oil leakage of the gear during use is avoided; therefore, oil can flow out of each tooth groove in the meshing connection process of the gear, and the gear body can be better lubricated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of gears, and in particular relates to a rust-proof and wear-resistant gear. Background Art

[0002] A gear refers to a mechanical element with gears on the wheel rim that continuously mesh to transmit motion and power. Gear transmission is the most widely used form of transmission in mechanical transmission. It has relatively accurate transmission, high efficiency, compact structure, reliable operation and long service life. During use, the gears need to rely on the lubricating effect of lubricating oil to reduce gear friction, thereby reducing excessive wear on the gear surface that affects the service life of the gears. After searching, it was found that the application number "202022982844.4" discloses "high-precision wear-resistant front axle gear", which records "comprising a main body, the main body is provided with gear teeth, the gear teeth are provided with a wear-resistant layer, the main body is provided with an oil storage box, the oil storage box is connected to the outer surface of the gear teeth, the oil storage box is provided with a clamping portion, the main body is provided with a notch, and the clamping portion is slidably connected to the notch , the oil storage box is provided with an annular protrusion, and the annular protrusion is used to connect with the shaft". The above-mentioned gear can improve the wear resistance of the gear through the wear-resistant layer when in use, and the oil in the oil storage box flows into the tooth groove when the gear is meshing to achieve lubrication effect, reduce gear wear, improve the wear resistance of the gear and avoid rusting of the gear. However, the above-mentioned gear still has certain shortcomings when in use: the number of extrusion holes in the above-mentioned gear is limited, and only the tooth surface meshing with the corresponding tooth groove is lubricated with lubricating oil during the meshing process of the gear, which may cause wear and rust in the tooth groove where no oil flows out when the gear is in use. At the same time, it is inconvenient to add lubricating oil to the above-mentioned gear, and the sealing between the oil cover in the above-mentioned gear and the oil storage box after installation is insufficient, resulting in the risk of oil leakage when the gear is in use. Utility Model Content

[0003] The utility model aims to provide a rust-proof and wear-resistant gear, aiming to solve the problems raised in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rust-proof and wear-resistant gear, comprising a gear body, a mounting hole is provided in the middle of the gear body, an annular oil storage groove is provided on the surface of the gear body, a concave platform is provided on the top of the gear body located at the annular oil storage groove, an annular column is formed between the annular oil storage groove and the middle of the gear body, an oil sealing cover is installed on the top of the annular oil storage groove, an oil sealing assembly is installed in each tooth groove of the gear body, and a plurality of oil delivery channels connected with the corresponding oil sealing assemblies are provided in the annular oil storage groove;

[0005] The oil sealing cover includes a cover body, a hole is opened in the middle of the cover body, a first sealing ring is installed at the bottom end of the cover body at the hole, a second sealing ring is also installed at the bottom end of the cover body, a first annular sealing groove is opened on the outer wall of the annular column and the inner wall of the first sealing ring, a second annular sealing groove is opened on the outer wall of the second sealing ring and the top of the annular oil storage groove, the cover body is installed on the surface of the concave platform, the first sealing ring is sleeved and installed on the outside of the annular column and a first O-ring is installed in the corresponding first annular sealing groove, the second sealing ring is sleeved and installed in the annular oil storage groove and a second O-ring is installed in the corresponding second annular sealing groove, and an oil filling assembly is installed on the top of the cover body.

[0006] As a preferred technical solution of the utility model, the oil sealing assembly includes an installation cavity opened in the gear body, the oil delivery channel is connected to the installation cavity, a telescopic rod is installed in the installation cavity, one end of the telescopic rod is fixedly connected to a blocking ball, a spring is sleeved on the outside of the telescopic rod, the two ends of the spring are respectively connected to the blocking ball and the installation cavity, an oil outlet that passes through the installation cavity is opened in the tooth groove of the gear body, the oil outlet is opposite to the blocking ball, and part of the blocking ball is exposed in the tooth groove of the gear body.

[0007] As a preferred technical solution of the utility model, a plurality of fixing columns are fixedly connected to the surface of the recessed platform, a fixing screw hole is provided at the top end of the fixing column, a plurality of fixing holes corresponding to the fixing columns are provided at the surface edge of the cover body, the fixing columns are inserted and connected with the fixing holes, and fixing bolts are threadedly connected to the fixing screw holes.

[0008] As a preferred technical solution of the utility model, the oil filling assembly includes two fixed blocks fixedly installed on the top of the cover body, a one-way valve is embedded in the fixed block, the outlet end of the one-way valve extends to the bottom of the cover body, the inlet end of the one-way valve is connected to an oil inlet groove, and a rubber plug is installed on the top of the oil inlet groove.

[0009] As a preferred technical solution of the utility model, the size of the cover body matches the size of the concave platform, the inner diameter of the first sealing ring matches the diameter of the annular column, and the diameter of the second sealing ring matches the inner diameter of the annular oil storage tank.

[0010] As a preferred technical solution of the utility model, when the cover body is installed in the concave platform, the bottom end of the first sealing ring fits the bottom end of the annular oil storage groove and the top end of the annular column is in the same horizontal plane as the top end of the cover body.

[0011] Compared with the prior art, the beneficial effects of the utility model are: by setting the first sealing ring, the second sealing ring, the first annular sealing groove, the second annular sealing groove, the first O-ring and the second O-ring, the oil sealing cover can improve the sealing performance with the annular oil storage tank after installation, thereby avoiding oil leakage of the gear when in use, and the oil filling assembly is provided to facilitate direct oil filling into the oil storage tank, and by setting the oil sealing assembly in each tooth groove, oil will flow out of each tooth groove during the meshing connection process of the gear, thereby being able to better lubricate the gear body, effectively improving the wear resistance of the gear body, and in this way, the gear body can be effectively prevented from rusting. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the structure of the gear body in the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the oil sealing cover in the utility model;

[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 5 For the utility model Figure 4 Schematic diagram of the enlarged structure at A.

[0018] In the figure: 1. gear body; 2. annular oil storage tank; 3. recess; 4. annular column; 5. oil sealing cover; 51. cover body; 52. opening; 53. first sealing ring; 54. first annular sealing groove; 55. second sealing ring; 56. second annular sealing groove; 6. oil sealing assembly; 61. mounting cavity; 62. telescopic rod; 63. sealing ball; 64. spring; 7. oil delivery channel; 8. first O-ring; 9. second O-ring; 10. oil filling assembly; 101. fixing block; 102. one-way valve; 103. oil inlet tank; 104. rubber plug; 11. fixing column; 12. fixing hole; 13. fixing bolt. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-Figure 5 The utility model provides the following technical solutions: a rust-proof and wear-resistant gear, comprising a gear body 1, a mounting hole is provided in the middle of the gear body 1, an annular oil storage groove 2 is provided on the surface of the gear body 1, a concave platform 3 is provided on the top of the gear body 1 located at the annular oil storage groove 2, an annular column 4 is formed between the annular oil storage groove 2 and the middle of the gear body 1, an oil sealing cover 5 is installed on the top of the annular oil storage groove 2, an oil sealing assembly 6 is installed in each tooth groove of the gear body 1, and a plurality of oil delivery channels 7 connected with the corresponding oil sealing assemblies 6 are provided in the annular oil storage groove 2.

[0021] The oil sealing cover 5 comprises a cover body 51, an opening 52 is formed in the middle of the cover body 51, a first sealing ring 53 is installed at the bottom end of the cover body 51 at the opening 52, a second sealing ring 55 is also installed at the bottom end of the cover body 51, a first annular sealing groove 54 is formed on the outer wall of the annular column 4 and the inner wall of the first sealing ring 53, a second annular sealing groove 56 is formed on the outer wall of the second sealing ring 55 and the top of the annular oil storage tank 2, the cover body 51 is installed on the surface of the concave platform 3, and the first sealing ring 53 is sleeved. A first O-ring 8 is installed on the outside of the annular column 4 and in the corresponding first annular sealing groove 54, a second sealing ring 55 is sleeved in the annular oil storage groove 2 and in the corresponding second annular sealing groove 56 a second O-ring 9 is installed, an oil injection assembly 10 is installed on the top of the cover body 51, the size of the cover body 51 matches the size of the recessed platform 3, the inner diameter of the first sealing ring 53 matches the diameter of the annular column 4, and the diameter of the second sealing ring 55 matches the inner diameter of the annular oil storage groove 2.

[0022] Specifically, after injecting oil into the annular oil storage tank 2, the cover body 51 is installed in the recessed platform 3 and the first sealing ring 53 is sleeved on the outside of the annular column 4 and the second sealing ring 55 is sleeved in the annular oil storage tank 2. The first O-ring 8 and the second O-ring 9 installed in the first annular sealing groove 54 and the second annular sealing groove 56 can effectively improve the sealing between the cover body 51 and the annular oil storage tank 2 to avoid oil leakage during use of the gear.

[0023] In this embodiment, the oil sealing assembly 6 includes an installation cavity 61 opened in the gear body 1, the oil delivery channel 7 is connected to the installation cavity 61, a telescopic rod 62 is installed in the installation cavity 61, one end of the telescopic rod 62 is fixedly connected to a sealing ball 63, a spring 64 is sleeved on the outside of the telescopic rod 62, and the two ends of the spring 64 are respectively connected to the sealing ball 63 and the installation cavity 61, an oil outlet that passes through the installation cavity 61 is opened in the tooth groove of the gear body 1, the oil outlet is opposite to the sealing ball 63, and part of the sealing ball 63 is exposed in the tooth groove of the gear body 1.

[0024] Specifically, when the gear is meshed with other gears, the tooth marks of the other gears are meshed with the tooth grooves of the gear body 1 and squeeze the blocking ball 63. At this time, the blocking ball 63 drives the telescopic rod 62 to move inward and squeeze the spring 64, so that the oil in the annular oil storage tank 2 enters the installation cavity 61 through the oil delivery channel 7 and flows out through the oil outlet, thereby lubricating the gear and effectively improving the wear resistance of the gear. Moreover, since oil flows out of each tooth groove when the gears are meshed, the gear body 1 can be better lubricated and the outflowing oil can effectively prevent the gear body 1 from rusting.

[0025] In this embodiment, a plurality of fixing columns 11 are fixedly connected to the surface of the recessed platform 3, and fixing screw holes are provided at the top ends of the fixing columns 11. A plurality of fixing holes 12 corresponding to the fixing columns 11 are provided at the surface edge of the cover body 51. The fixing columns 11 are inserted and connected with the fixing holes 12, and fixing bolts 13 are threadedly connected in the fixing screw holes. When the cover body 51 is installed in the recessed platform 3, the bottom end of the first sealing ring 53 is in contact with the bottom end of the annular oil storage groove 2, and the top end of the annular column 4 is in the same horizontal plane as the top end of the cover body 51.

[0026] Specifically, the fixing holes 12 and the fixing columns 11 are provided so that the staff can quickly position and install the cover 51 . After the cover 51 is installed, the fixing bolts 13 can be used to fix the cover 51 , thereby completing the assembly of the gear.

[0027] In this embodiment, the oil filling assembly 10 includes two fixed blocks 101 fixedly installed on the top of the cover body 51, and a one-way valve 102 is embedded in the fixed block 101. The outlet end of the one-way valve 102 extends to the bottom of the cover body 51, and the inlet end of the one-way valve 102 is connected to the oil inlet groove 103. A rubber plug 104 is installed on the top of the oil inlet groove 103.

[0028] Specifically, when it is necessary to inject oil into the annular oil storage tank 2, the staff only needs to pierce the rubber plug 104 through the needle of the syringe to inject oil into the oil inlet groove 103. Under the action of the one-way valve 102, the oil enters the annular oil storage tank 2 through the one-way valve 102, and the oil in the annular oil storage tank 2 will not flow out through the one-way valve 102. This oil filling method is simple and convenient, and the staff does not need to remove the oil sealing cover 5 before filling the oil, which effectively improves the oil filling efficiency.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rust-proof and wear-resistant gear, comprising a gear body (1), characterized in that: A mounting hole is provided in the middle of the gear body (1); an annular oil storage groove (2) is provided on the surface of the gear body (1); a concave platform (3) is provided on the top of the gear body (1) located at the annular oil storage groove (2); an annular column (4) is formed between the annular oil storage groove (2) and the middle of the gear body (1); an oil sealing cover (5) is installed on the top of the annular oil storage groove (2); an oil sealing assembly (6) is installed in each tooth groove of the gear body (1); and a plurality of oil delivery channels (7) connected to corresponding oil sealing assemblies (6) are provided in the annular oil storage groove (2); The oil sealing cover (5) comprises a cover body (51), a hole (52) is formed in the middle of the cover body (51), a first sealing ring (53) is installed at the bottom end of the cover body (51) at the hole (52), a second sealing ring (55) is also installed at the bottom end of the cover body (51), a first annular sealing groove (54) is formed on the outer wall of the annular column (4) and the inner wall of the first sealing ring (53), and a second annular sealing groove (54) is formed on the outer wall of the second sealing ring (55) and the top of the annular oil storage groove (2). A second annular sealing groove (56) is provided, the cover body (51) is installed on the surface of the concave platform (3), the first sealing ring (53) is sleeved and installed on the outside of the annular column (4) and a first O-ring (8) is installed in the corresponding first annular sealing groove (54), the second sealing ring (55) is sleeved in the annular oil storage groove (2) and a second O-ring (9) is installed in the corresponding second annular sealing groove (56), and an oil injection assembly (10) is installed at the top end of the cover body (51).

2. The rust-proof and wear-resistant gear according to claim 1, characterized in that: The oil sealing assembly (6) comprises an installation cavity (61) provided in the gear body (1), the oil delivery channel (7) being in communication with the installation cavity (61), a telescopic rod (62) being installed in the installation cavity (61), one end of the telescopic rod (62) being fixedly connected to a sealing ball (63), a spring (64) being sleeved on the outside of the telescopic rod (62), the two ends of the spring (64) being respectively connected to the sealing ball (63) and the installation cavity (61), an oil outlet penetrating the installation cavity (61) being provided in the tooth groove of the gear body (1), the oil outlet being directly opposite to the sealing ball (63), and a portion of the sealing ball (63) being exposed in the tooth groove of the gear body (1).

3. The rust-proof and wear-resistant gear according to claim 1, characterized in that: A plurality of fixing columns (11) are fixedly connected to the surface of the recessed platform (3), and fixing screw holes are provided at the top ends of the fixing columns (11). A plurality of fixing holes (12) corresponding to the fixing columns (11) are provided at the surface edge of the cover body (51), and the fixing columns (11) are inserted and connected to the fixing holes (12), and fixing bolts (13) are threadedly connected to the fixing screw holes.

4. The rust-proof and wear-resistant gear according to claim 1, characterized in that: The oil injection assembly (10) comprises two fixed blocks (101) fixedly mounted on the top of the cover body (51); a one-way valve (102) is embedded in the fixed block (101); the outlet end of the one-way valve (102) extends to the bottom of the cover body (51); the inlet end of the one-way valve (102) is connected to an oil inlet groove (103); and a rubber plug (104) is mounted on the top of the oil inlet groove (103).

5. The rust-proof and wear-resistant gear according to claim 1, characterized in that: The size of the cover body (51) matches the size of the recessed platform (3), the inner diameter of the first sealing ring (53) matches the diameter of the annular column (4), and the diameter of the second sealing ring (55) matches the inner diameter of the annular oil storage groove (2).

6. The rust-proof and wear-resistant gear according to claim 1, characterized in that: When the cover body (51) is installed in the recessed platform (3), the bottom end of the first sealing ring (53) fits the bottom end of the annular oil storage groove (2) and the top end of the annular column (4) is in the same horizontal plane as the top end of the cover body (51).

Citation Information

Patent Citations

  • High-precision wear-resistant front axle gear

    CN214331398U