Anaerobic steam heater

By using a combination of nozzle and axial flow mixing components in the anaerobic steam heater, the problems of noise, vibration and uneven heating during the heating process of the existing heaters are solved, and a safer and even heating effect is achieved.

CN222460350UActive Publication Date: 2025-02-11LVYI SOLID WASTE DISPOSAL (JINING) CO LTD
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Patent Information

Application Number
CN202323541418.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-02-11
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

Existing steam heaters generate noise and vibration during heating, and the heating is uneven, affecting safety and efficiency.

Method used

An anaerobic steam heater is designed, using a combination of a nozzle and an axial flow mixing assembly, which drives the axial flow mixing assembly to rotate by steam, mix the steam with the solution well, and sprays it into the heating tank through the nozzle.

Benefits of technology

It effectively reduces the noise and vibration during steam injection, improves the uniformity and safety of heating, and drives the solution circulation through the axial flow mixing assembly, maintaining the temperature consistency of the solution in the heating tank.

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    Figure CN222460350U_ABST
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Abstract

The utility model discloses an anaerobic steam heater and relates to the field of steam heaters. The device comprises a heating tank, one end of the heating tank is connected with a steam pipeline, the tail end of the steam pipeline is connected with a spray head located in the heating tank, a liquid inlet hole is formed in one end, opposite to a nozzle, of the spray head, and an axial flow mixing assembly located on one side of a steam outlet of the steam pipeline is installed in the spray head. When high-temperature and high-pressure steam is conveyed into the spray head through the steam pipeline, the steam drives the axial flow mixing assembly to rotate and work, so that the axial flow mixing assembly sucks a solution in the heating tank into the spray head through the liquid inlet hole, and the steam and the solution are fully mixed through axial flow stirring; finally, the mixed solution is sprayed into the heating tank through a spray head; the steam is mixed with the solution, so that the steam can be prevented from being directly injected into the solution, noise and vibration generated during steam injection are reduced, the safety during steam heating is improved, and meanwhile, the heating uniformity of the solution is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of steam heaters, and in particular relates to an anaerobic steam heater. Background Art

[0002] During the winemaking process, the microorganisms in the anaerobic reactor need to be highly active at 35 degrees. Therefore, the fermentation liquid needs to be heated during winemaking to ensure that the temperature of the fermentation liquid is stable at 35-37 degrees when it enters the reactor.

[0003] Chinese patent CN208684971U discloses a combined anaerobic fermentation heating and insulation device, comprising a slurry heating tank for holding slurry and at least one heating component arranged on the periphery of the slurry heating tank; the heating component comprises a heater slurry inlet connected to the slurry heating tank, a steam heater, a heater slurry outlet connected to the slurry heating tank, and a steam inlet connected to the steam heater; the slurry flows from the slurry heating tank through the heater slurry inlet, the steam heater, the heater slurry outlet in sequence and then re-enters the slurry heating tank.

[0004] Among them, steam is introduced into the slurry to heat the slurry. This heating method has high thermal efficiency. However, when steam heating is performed, since the direct contact surface between the steam heater and water is too small and the amount of steam is large, it will generate a lot of noise and vibration, which has a great impact on the safety of people and equipment. At the same time, the direct introduction of steam makes it difficult for the steam to be evenly mixed with the slurry in the heating tank, resulting in uneven heating of the slurry. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes an anaerobic steam heater to overcome the above technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses an anaerobic steam heater, comprising a heating tank, one end of which is connected to a steam pipe, the end of which is connected to a nozzle located inside the heating tank, a liquid inlet hole is provided on the nozzle end opposite to the nozzle, and an axial flow mixing component located on one side of a steam outlet of the steam pipe is installed inside the nozzle.

[0008] Furthermore, the axial flow mixing assembly includes axial flow blades and a fixed ring, the fixed ring is fixedly mounted on the inner wall of the nozzle, the axial flow blades are arranged on the inner ring of the fixed ring, one end of the axial flow blades is rotatably mounted with a support, and the support and the fixed ring are fixedly connected via a connecting frame.

[0009] Furthermore, a pressurized reducer is fixedly installed at the steam outlet of the steam pipe.

[0010] Furthermore, a temperature sensor extending into the interior of the heating tank is fixedly installed at one end of the heating tank, a solenoid valve is fixedly installed on the steam pipe, and the temperature sensor and the solenoid valve are connected via a signal line.

[0011] Furthermore, a liquid level sensor is installed inside the heating tank, and the liquid level sensor is connected to the solenoid valve signal.

[0012] Furthermore, a manual valve is connected and installed on the steam pipeline.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, a liquid inlet hole is provided on the end of the nozzle opposite to the nozzle, and an axial flow mixing component located on the side of the steam outlet of the steam pipe is installed inside the nozzle. When high-temperature and high-pressure steam is transported to the inside of the nozzle through the steam pipe, the steam drives the axial flow mixing component to rotate, so that the axial flow mixing component sucks the solution in the heating tank into the nozzle through the liquid inlet hole, and fully mixes the steam and the solution through axial flow stirring, and finally the mixed solution is sprayed into the heating tank through the nozzle; by mixing the steam and the solution, the steam can be prevented from being directly sprayed into the solution, the noise and vibration generated during steam injection can be reduced, the safety during steam heating can be improved, and the uniformity of the solution heating can be improved at the same time, and the solution can be driven to flow in the heating tank through the axial flow mixing component, which has a stirring and circulation effect on the solution, so that the temperature of the solution in the heating tank is kept consistent, and temperature stratification will not occur, further improving the uniformity of the solution heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, drawings can also be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the steam heater of the utility model;

[0017] Figure 2 It is a schematic diagram of the three-dimensional cutaway structure of the steam heater of the utility model;

[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the local enlarged structure at A.

[0019] In the figure: 1. Heating tank; 2. Steam pipe; 3. Manual valve; 4. Solenoid valve; 5. Signal line; 6. Temperature sensor; 7. Nozzle; 8. Pressure reducing pipe; 9. Liquid inlet hole; 10. Axial flow fan blade; 11. Support; 12. Connecting frame; 13. Fixing ring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0022] See also Figure 1-Figure 3 As shown, the utility model is an anaerobic steam heater, comprising a heating tank 1, one end of the heating tank 1 is connected to a steam pipe 2, the end of the steam pipe 2 is connected to a nozzle 7 located inside the heating tank 1, and the nozzle 7 is provided with a liquid inlet hole 9 at one end opposite to the nozzle, and an axial flow mixing component located at one side of the steam outlet of the steam pipe 2 is installed inside the nozzle 7;

[0023] Among them, the steam pipe 2 is connected to the steam generator. When the solution in the heating tank 1 is heated, the high-temperature and high-pressure steam generated by the steam generator is first transported to the inside of the nozzle 7 through the steam pipe 2. At this time, the steam drives the axial flow mixing component to rotate, so that the axial flow mixing component sucks the solution in the heating tank 1 into the inside of the nozzle 7 through the liquid inlet hole 9, and fully mixes the steam and the solution through axial flow stirring. Finally, the mixed solution is sprayed into the heating tank 1 through the nozzle of the nozzle 7; by mixing the steam and the solution, the steam can be prevented from being directly sprayed into the solution, the noise and vibration generated during steam injection can be reduced, the safety during steam heating can be improved, and the uniformity of the solution heating can be improved. The solution can be driven to flow in the heating tank 1 through the axial flow mixing component, which has a stirring and circulation effect on the solution, so that the temperature of the solution in the heating tank 1 remains consistent, and temperature stratification will not occur, further improving the uniformity of the solution heating.

[0024] Specifically, the axial flow mixing assembly includes an axial flow blade 10 and a fixed ring 13, the fixed ring 13 is fixedly mounted on the inner wall of the nozzle 7, the axial flow blade 10 is arranged on the inner ring of the fixed ring 13, one end of the axial flow blade 10 is rotatably mounted with a support 11, and the support 11 and the fixed ring 13 are fixedly connected by a connecting frame 12;

[0025] When steam is sprayed onto the axial flow fan blades 10, the steam drives the axial flow fan blades 10 to rotate, and the rotation of the axial flow fan blades 10 generates negative pressure suction, which sucks the solution in the heating tank 1 into the nozzle 7 through the liquid inlet hole 9, and the steam and the sucked solution are fully mixed under the rotation and stirring of the axial flow fan blades 10, and finally sprayed into the heating tank 1 through the nozzle of the nozzle 7.

[0026] Specifically, a boost reducer 8 is fixedly installed at the steam outlet of the steam pipe 2, wherein the boost reducer 8 is a tapered pipe. By gradually reducing the pipe diameter, the pressure and speed of the steam in the steam pipe 2 can be increased when it is ejected through the boost reducer 8, thereby increasing the impact force of the steam on the axial flow fan blades 10, and further increasing the rotational stirring speed of the axial flow fan blades 10.

[0027] Specifically, a temperature sensor 6 extending into the interior of the heating tank 1 is fixedly installed at one end of the heating tank 1, and a solenoid valve 4 is fixedly installed on the steam pipe 2. The temperature sensor 6 and the solenoid valve 4 are connected by a signal line 5. The temperature sensor 6 can detect the temperature of the solution in the heating tank 1 and transmit the temperature data to the solenoid valve 4, so that the solenoid valve 4 can control the steam flow rate in the steam pipe 2 according to the solution temperature, and then control the temperature of the solution in the heating tank 1, so that the solution temperature is stabilized at 35-37 degrees, thereby preventing the anaerobic microorganisms from losing their activity due to excessive temperature in the solution.

[0028] Specifically, a liquid level sensor is also installed inside the heating tank 1. The liquid level sensor is connected to the solenoid valve 4 by signal. The liquid level sensor can detect the liquid level of the solution in the heating tank 1 and transmit the data to the solenoid valve 4, so that the solenoid valve 4 can control the steam flow rate in the steam pipe 2 according to the liquid level of the solution, thereby controlling the heating rate of the solution in the heating tank 1.

[0029] Specifically, a manual valve 3 is connected and installed on the steam pipe 2 , and the opening and closing of the steam pipe 2 can be controlled by the cooperation of the manual valve 3 and the solenoid valve 4 .

[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.

Claims

1. An anaerobic steam heater, comprising a heating tank (1), characterized in that: One end of the heating tank (1) is connected to a steam pipe (2), the end of the steam pipe (2) is connected to a nozzle (7) located inside the heating tank (1), an end of the nozzle (7) opposite to the nozzle opening is provided with a liquid inlet hole (9), and an axial flow mixing component located on one side of the steam outlet of the steam pipe (2) is installed inside the nozzle (7).

2. The anaerobic steam heater according to claim 1, characterized in that: The axial flow mixing assembly comprises an axial flow blade (10) and a fixed ring (13); the fixed ring (13) is fixedly mounted on the inner wall of the nozzle (7); the axial flow blade (10) is arranged on the inner ring of the fixed ring (13); a support (11) is rotatably mounted on one end of the axial flow blade (10); the support (11) and the fixed ring (13) are fixedly connected via a connecting frame (12).

3. The anaerobic steam heater according to claim 1, characterized in that: A pressurizing reducer (8) is fixedly mounted on the steam outlet of the steam pipeline (2).

4. The anaerobic steam heater according to claim 1, characterized in that: A temperature sensor (6) extending into the interior of the heating tank (1) is fixedly mounted on one end of the heating tank (1), a solenoid valve (4) is fixedly mounted on the steam pipe (2), and a signal connection is established between the temperature sensor (6) and the solenoid valve (4) via a signal line (5).

5. The anaerobic steam heater according to claim 4, characterized in that: A liquid level sensor is also installed inside the heating tank (1), and the liquid level sensor is connected to the electromagnetic valve (4) by signal.

6. The anaerobic steam heater according to claim 1, characterized in that: A manual valve (3) is connected and installed on the steam pipeline (2).

Citation Information

Patent Citations

  • Joint anaerobic fermentation heating heat preservation device

    CN208684971U