Anti-pilling detection device for polyester fabric

By designing a polyester fabric anti-pill detection device, using components such as T-bar, chassis, rotary rod, etc., combined with the cooperation of rubber ring and pressure spring, the problems of large physical energy consumption and low detection efficiency of the operator are solved, and the stable pressure of the fabric is achieved Tighten and automated inspection improve detection efficiency.

CN222461244UActive Publication Date: 2025-02-11SUZHOU XINDELONG TEXTILE CO LTD
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Patent Information

Application Number
CN202420322533.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2025-02-11
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

During the anti-pilling inspection of polyester fabrics, the operator needs to consume a lot of physical energy and have low efficiency. At the same time, the stability of the fabric to be scratched and rubbed is difficult to maintain.

Method used

A polyester fabric anti-pill detection device is designed, including T-bar, chassis, rotary rod, disc, bristles and other components. Through the cooperation of rubber ring and compression spring, stable compression and automatic inspection of the fabric are achieved.

Benefits of technology

It greatly reduces the physical energy consumption of the operator, improves the detection efficiency, and avoids the need for manual pressing of the fabric through the compression function of the rubber ring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polyester fabric anti-pilling detection device which comprises a T-shaped cylinder, the top end of the T-shaped cylinder is fixedly connected with a case, the top end in the T-shaped cylinder is rotatably connected with a rotating rod, the bottom end of the rotating rod is fixedly connected with a disc, and the lower surface of the disc is annularly and fixedly connected with a plurality of bristles. According to the anti-pilling detection device for the polyester fabric, through cooperation of the T-shaped cylinder, the case, the rotating rod, the disc, bristles, an annular plate, a vertical rod, a lantern ring, a compression spring, a compression ring, a rubber ring, fan blades, a threaded pipe, a filter bag, a pipe hoop and an air inlet hole, the stability of the fabric on the surface of the workbench can be guaranteed, and the bristles rub the surface of the fabric in the rotating process; the surface of the fabric to be subjected to pilling detection is subjected to pilling detection, in the process, physical consumption of operators can be greatly reduced, efficiency is high, and meanwhile the fabric can be pressed by the rubber ring and does not need to be pressed by hand.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester fabric detection, in particular to an anti-pilling detection device for polyester fabric. Background Art

[0002] Polyester is one of the three major synthetic fibers with the simplest process and is relatively cheap. Polyester fabrics are strong and durable, elastic, not easy to deform, corrosion-resistant, insulating, crisp, easy to wash and quick-dry, etc., and are loved by people. The above characteristics have led to a wider market for polyester fabrics. High-quality polyester fabrics need to undergo a variety of testing procedures before they are sold out of the factory, among which anti-pilling testing of polyester fabrics is an important test item.

[0003] Before purchasing polyester fabrics in batches, clothing manufacturers usually conduct anti-pilling tests on sample polyester fabrics. Due to the lack of professional testing instruments at the purchasing site, at this stage, purchasers basically carry nylon brushes to scratch the fabrics, and then observe the pilling structure of the sample polyester fabrics. Although this can provide the anti-pilling test required for polyester fabrics during the purchasing period, the testing period requires a lot of physical energy consumption from the operators and the efficiency is poor. At the same time, the stability of the scratched and rubbed polyester fabric needs to be pressed and clamped by hand, which is troublesome. Utility Model Content

[0004] The purpose of the utility model is to provide a polyester fabric anti-pilling detection device to solve the problems proposed in the above background technology that the detection period requires a large amount of physical energy consumption of the operator and the efficiency is poor, and the stability of the polyester fabric to be scratched and rubbed needs to be pressed and clamped by hand, which is troublesome.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polyester fabric anti-pilling detection device, comprising a T-shaped cylinder, the top end of the T-shaped cylinder is fixedly connected to a chassis, the inner top end of the T-shaped cylinder is rotatably connected to a rotating rod, the bottom end of the rotating rod is fixedly connected to a disc, the lower surface of the disc is annular and fixedly connected to a plurality of bristles, the outer wall of the T-shaped cylinder is fixedly sleeved with a ring plate, vertical rods are inserted on the left and right sides of the lower surface of the ring plate, a ring is fixedly sleeved below the outer wall of the vertical rod, a compression spring is fixedly connected to the upper surface of the ring, the top of the compression spring is fixedly connected to the contact surface of the ring plate, the bottom end of the vertical rod is fixedly connected to a pressure ring, and the lower surface of the pressure ring is fixedly connected to a rubber ring.

[0006] Preferably, the outer wall of the rotating rod is fixedly sleeved with fan blades, the upper left and right sides of the outer wall of the T-shaped cylinder are threadedly connected with threaded pipes, the outer side of the outer wall of the threaded pipe is sleeved with a filter bag, the inner side of the outer wall of the filter bag is sleeved with a pipe clamp, and the lower part of the outer wall of the T-shaped cylinder is provided with multiple air inlet holes in a ring shape.

[0007] Preferably, a scale is vertically provided on the front side of the outer wall of the vertical rod.

[0008] Preferably, a handle is fixedly connected to the top end of the T-shaped cylinder.

[0009] Preferably, the two vertical rods are arranged symmetrically with respect to the center point of the pressure ring.

[0010] Compared with the prior art, the beneficial effects of the utility model are: the polyester fabric anti-pilling detection device has the following advantages over the traditional technology:

[0011] Through the coordination among the T-type cylinder, chassis, rotating rod, disc, bristles, ring plate, vertical rod, ring, compression spring, compression ring, rubber ring, fan blade, threaded tube, filter bag, pipe clamp and air inlet, the operator first spreads the polyester fabric to be tested for pilling on the surface of the workbench, and then makes the rubber ring on the lower surface of the compression ring contact with the surface of the fabric. At this time, the motor inside the chassis is started to rotate the needle bar, disc and bristles, and then the T-type cylinder is pressed downward. During this period, the compression spring is compressed and the vertical rod slides upward. The lower surface of the rubber ring will be pressed against the material on the surface of the workbench to ensure the stability of the fabric on the surface of the workbench. In addition, the bristles during the rotation process will scratch and rub the surface of the fabric. The surface of the fabric to be tested for pilling is tested for pilling. In this process, the physical energy consumption of the operator can be greatly reduced and the efficiency is high. At the same time, the fabric can be pressed by the rubber ring without hand-held pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above and other features, advantages and aspects of the embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the accompanying drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and the originals and elements are not necessarily drawn to scale.

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 for Figure 1 A front partial sectional view of the

[0015] Figure 3 for Figure 2 Schematic diagram of the connection structure of the T-tube, the vertical rod and the pressure ring;

[0016] Figure 4 for Figure 2 Schematic diagram of the connection structure between the T-type cylinder and the filter bag.

[0017] In the figure: 1, T-type cylinder, 2, chassis, 3, rotating rod, 4, disc, 5, bristles, 6, ring plate, 7, vertical rod, 8, ring, 9, compression spring, 10, pressure ring, 11, rubber ring, 12, fan blade, 13, threaded pipe, 14, filter bag, 15, pipe clamp, 16, air inlet, 17, scale, 18, handle. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4The utility model provides a technical solution: a polyester fabric anti-pilling detection device, comprising a T-shaped cylinder 1, the top of the T-shaped cylinder 1 is fixedly connected to a chassis 2, and components such as a rechargeable battery and a drive motor are installed inside the chassis 2. The rechargeable battery can provide the motor inside the chassis 2 with the required power for operation, and the connecting line between the rechargeable battery and the drive motor is provided with a control switch, and the control switch is located on the front side of the chassis 2. A charging port for the rechargeable battery is provided above the front surface of the chassis 2. The top of the T-shaped cylinder 1 is rotatably connected to a rotating rod 3, and the rotating rod 3 is rotatably connected to the T-shaped cylinder 1 through a ball bearing A disc 4 is fixedly connected to the bottom end of the rotating rod 3, and a plurality of bristles 5 are fixedly connected to the lower surface of the disc 4 in an annular shape. The bristles 5 are nylon bristles with consistent rigidity. A ring plate 6 is fixedly sleeved on the outer wall of the T-shaped cylinder 1, and vertical rods 7 are inserted on both sides of the lower surface of the ring plate 6. The outer wall of the vertical rod 7 and the through-surface clearance of the ring plate 6 are matched. A collar 8 is fixedly sleeved below the outer wall of the vertical rod 7. A compression spring 9 is fixedly connected to the upper surface of the collar 8. The coefficient of the compression spring 9 is 2-5N / CM. The top of the compression spring 9 is fixedly connected to the contact surface of the ring plate 6. A compression ring 10 is fixedly connected to the bottom end of the vertical rod 7, and a rubber ring 11 is fixedly connected to the lower surface of the compression ring 10. The rubber ring 11 is made of rubber material and has a certain degree of flexibility, which can enhance the friction of the lower surface of the pressure ring 10. The outer wall of the rotating rod 3 is fixedly sleeved with a fan blade 12, and the fan blade 12 can rotate together with the rotating rod 3. During the rotation of the fan blade 12, the air flow on the upper and lower sides can move from bottom to top. In this process, the air inlet 16 can generate suction and be discharged to the outside through the threaded tube 13, so that the cloth scraps generated by the friction of the bristles 5 on the fabric can be discharged into the filter bag 14 for temporary storage. The upper left and right sides of the outer wall of the T-shaped cylinder 1 are threadedly connected with the threaded tube 13, and the outer side of the outer wall of the threaded tube 13 is sleeved with a filter bag 14, a pipe clamp 15 is sleeved on the inner side of the outer wall of the filter bag 14, a plurality of air inlet holes 16 are opened in a ring shape at the lower part of the outer wall of the T-shaped cylinder 1, a scale 17 is vertically provided on the front side of the outer wall of the vertical rod 7, the scale 17 can facilitate the operator to judge the upward movement of the vertical rod 7, and can roughly judge the contact strength between the bristles 5 and the fabric, a handle 18 is fixed to the top of the T-shaped cylinder 1, the handle 18 can facilitate the operator to apply force to the T-shaped cylinder 1, and can facilitate the carrying of the overall device structure, the two vertical rods 7 are symmetrically arranged relative to the center point of the pressure ring 10, so that the two vertical rods 7 can apply force to the pressure ring 10 evenly.

[0020] During the use of the polyester fabric anti-pilling detection device, the operator first lays the polyester fabric to be tested for pilling on the surface of the workbench, and then makes the rubber ring 11 on the lower surface of the pressure ring 10 contact the surface of the fabric. At this time, the motor inside the chassis 2 is started to rotate the needle bar 3, the disc 4 and the bristles 5, and then the T-shaped cylinder 1 is pressed downward. During this period, the compression spring 9 is compressed and the vertical rod 7 slides upward. The lower surface of the rubber ring 11 will be pressed against the surface of the workbench to ensure the stability of the fabric on the surface of the workbench, and the rotation process During the grinding process, the bristles 5 will scratch and rub the surface of the fabric, and the surface of the fabric to be tested for pilling will be tested for pilling. After a period of time, the force on the T-type cylinder 1 is released, and the bristles 5 are separated from the surface of the fabric during the rebound rotation of the compression spring 9, and the power supply to the motor inside the chassis 2 is stopped. At this time, the T-type cylinder 1 can be removed and the position of the fabric that has been scratched and polished can be observed to see whether pilling occurs, and the pilling detection operation for the fabric is completed. The physical energy consumption of the operator can be greatly reduced during the detection process, and the efficiency is high. At the same time, the fabric can be pressed by the rubber ring 11 without the need for hand-held pressing.

[0021] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0023] It should also be noted that, for ease of description, only the parts related to the relevant disclosure are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other; it should be noted that the concepts of "first", "second", etc. mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units; it should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are schematic and not restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more"; the names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only for illustrative purposes, and are not used to limit the scope of these messages or information.

[0024] In the present utility model, the words "elements", "components" and "materials" involved are only used to facilitate relevant technical personnel to understand and realize their roles, rather than to limit and protect their components.

[0025] The standard parts or fiber yarns used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of various parts, fiber yarns and fabric layers adopt conventional means such as mature bolts, rivets, welding, twisting, blending, needle punching and hot melt compounding in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polyester fabric anti-pilling detection device, comprising a T-shaped cylinder (1), characterized in that: The top of the T-shaped cylinder (1) is fixedly connected to a housing (2); the top of the inner part of the T-shaped cylinder (1) is rotatably connected to a rotating rod (3); the bottom end of the rotating rod (3) is fixedly connected to a disc (4); the lower surface of the disc (4) is annularly fixed with a plurality of bristles (5); the outer wall of the T-shaped cylinder (1) is fixedly sleeved with a ring plate (6); vertical rods (7) are inserted on both sides of the lower surface of the ring plate (6); a sleeve ring (8) is fixedly sleeved below the outer wall of the vertical rod (7); a compression spring (9) is fixedly connected to the upper surface of the sleeve ring (8); the top end of the compression spring (9) is fixedly connected to the contact surface of the ring plate (6); the bottom end of the vertical rod (7) is fixedly connected to a pressure ring (10); the lower surface of the pressure ring (10) is fixedly connected to a rubber ring (11).

2. The anti-pilling detection device for polyester fabric according to claim 1, characterized in that: The outer wall of the rotating rod (3) is fixedly sleeved with a fan blade (12); the upper left and right sides of the outer wall of the T-shaped cylinder (1) are both threadedly connected with a threaded pipe (13); the outer side of the outer wall of the threaded pipe (13) is sleeved with a filter bag (14); the inner side of the outer wall of the filter bag (14) is sleeved with a pipe clamp (15); and the lower side of the outer wall of the T-shaped cylinder (1) is provided with a plurality of air inlet holes (16) in a ring shape.

3. The anti-pilling detection device for polyester fabric according to claim 1, characterized in that: A scale (17) is vertically arranged on the front side of the outer wall of the vertical rod (7).

4. The anti-pilling detection device for polyester fabric according to claim 1, characterized in that: A handle (18) is fixedly connected to the top end of the T-shaped cylinder (1).

5. The anti-pilling detection device for polyester fabric according to claim 1, characterized in that: The two vertical rods (7) are arranged symmetrically with respect to the center point of the pressure ring (10).