Novel combined sizing die capable of preventing single-face film-coated aluminum strip from overturning and cable braiding machine

By designing a new anti-single-sided coated aluminum tape flip combined sizing mold, and using auxiliary parts to fix the position of the aluminum tape, the problem of misalignment of the cable aluminum foil and the discharge flow line is solved, and the quality and reliability of cable manufacturing are improved.

CN222462478UActive Publication Date: 2025-02-11JIANGSU HENGTONG WIRE & CABLE TECH
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Patent Information

Application Number
CN202421139842.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-02-11
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the prior art, the cable aluminum foil is prone to be misaligned with the discharge line during longitudinal wrapping, resulting in quality risks.

Method used

A new type of anti-single-sided coated aluminum tape flip combined sizing mold is designed to fix the position of the single-sided coated aluminum tape through auxiliary parts to prevent it from being flipped and misaligned.

Benefits of technology

It effectively prevents the single-sided coated aluminum tape from flipping and the dislocation problem of the discharge line entering the inside of the single-sided coated aluminum tape, and improves the quality and reliability of cable manufacturing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a novel combined sizing die for preventing a single-sided film-coated aluminum strip from overturning and a cable braiding machine, the novel combined sizing die comprises a main body piece and an auxiliary piece, the center of the main body piece is provided with a sizing channel along the axial direction, and one side of the sizing channel is provided with a first wire passing hole along the axial direction; a pre-forming channel is formed in the center of the auxiliary part in the axial direction, a second wire passing hole is formed in one side of the pre-forming channel, a limiting channel is formed in the side, away from the second wire passing hole, of the pre-forming channel, and the limiting channel communicates with the pre-forming channel; the end face of the main part is attached to the end face of the auxiliary part, the main part and the auxiliary part are coaxially arranged, the sizing channel right faces the pre-forming channel, and the first wire passing hole right faces the second wire passing hole. According to the utility model, the position of the single-sided film-coated aluminum strip is fixed through the auxiliary part, so that the single-sided film-coated aluminum strip cannot rotate along with the operation of equipment, and the closing direction of the single-sided film-coated aluminum strip is also fixed, thereby achieving the purposes of preventing the single-sided film-coated aluminum strip from turning over and preventing a drain wire from entering the single-sided film-coated aluminum strip from dislocation.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable manufacturing, in particular to a novel anti-single-sided coated aluminum strip overturning combined sizing die and a winding machine. Background Art

[0002] With the development of 5G networks, double-shielded cables with stronger anti-interference capabilities are more popular with the public. The structure of this type of cable is: single wire, twisted pair, cable, single-sided coated aluminum tape, drain wire, braided layer, and sheath. The braiding process realizes the shielding function of the product: single-sided coated aluminum tape shielding and braided layer shielding. The key points of operation are as follows: the surface of the cable core is longitudinally wrapped with a single-sided coated aluminum tape, with the aluminum layer facing outward, the braided layer is coated on the aluminum layer surface of the single-sided coated aluminum tape, and the drain wire is located between the braided layer and the aluminum layer of the single-sided coated aluminum tape.

[0003] In the prior art, the single-sided film-coated aluminum strip can be pre-formed into a cylindrical shape by reducing the angle at which the single-sided film-coated aluminum strip enters the mold. However, the single-sided film-coated aluminum strip will rotate during the operation of the equipment. The single-sided film-coated aluminum strip will still flip over and the closing direction of the single-sided film-coated aluminum strip will change, causing the drainage line to enter the interior of the single-sided film-coated aluminum strip and become misaligned. This cannot fundamentally solve the problem and there is a great quality risk. Utility Model Content

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the defect in the prior art that the cable aluminum foil is easily misaligned with the drain line during the longitudinal wrapping process.

[0005] In order to solve the above technical problems, the utility model provides a new type of anti-single-sided coated aluminum strip flip combined sizing die, comprising:

[0006] A main body, wherein a sizing channel is axially opened at the center of the main body, and a first wire passing hole is axially opened at one side of the sizing channel;

[0007] An auxiliary part, wherein a preformed channel is opened in the center of the auxiliary part along the axial direction, a second wire-passing hole is opened on one side of the preformed channel, a limiting channel is set on the side of the preformed channel away from the second wire-passing hole, and the limiting channel is connected to the preformed channel;

[0008] The end surface of the main component is fitted with the end surface of the auxiliary component, and the main component and the auxiliary component are coaxially arranged, the sizing channel is opposite to the preforming channel, and the first wire passing hole is opposite to the second wire passing hole.

[0009] In one embodiment of the utility model, two threaded holes are symmetrically provided on both sides of the sizing channel, and two connecting holes are symmetrically provided on both sides of the preforming channel, and the positions of the threaded holes correspond to those of the connecting holes.

[0010] In an embodiment of the present invention, the threaded hole and the connecting hole are detachably connected via bolts.

[0011] In one embodiment of the present invention, a taper is provided inside the sizing channel, and the angle of the taper is 14°.

[0012] In one embodiment of the present invention, the diameter of the port of the sizing channel at one end close to the auxiliary component is larger than the diameter of the port at the other end of the sizing channel.

[0013] In one embodiment of the present invention, an external thread is provided on the outer side of the main body.

[0014] In one embodiment of the present invention, the cross section of the limiting channel is in the shape of an elongated strip.

[0015] In one embodiment of the present invention, the extension direction of the width of the limiting channel is tangent to the edge of the preformed channel.

[0016] A winding machine comprises the novel anti-single-sided coated aluminum strip overturning combined sizing die.

[0017] The above technical solution of the utility model has the following advantages compared with the prior art:

[0018] The utility model discloses a novel combined sizing die and winding machine for preventing the single-sided coated aluminum strip from turning over. The auxiliary parts are used to fix the position of the single-sided coated aluminum strip so that the single-sided coated aluminum strip will not rotate with the operation of the equipment. The closing direction of the single-sided coated aluminum strip is also fixed, so as to achieve the purpose of preventing the single-sided coated aluminum strip from turning over and the dislocation problem of the drainage line entering the interior of the single-sided coated aluminum strip. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 for Figure 1 The structural diagram of the main body;

[0022] Figure 3 for Figure 1 A cross-sectional view of the internal structure of the central main body;

[0023] Figure 4 for Figure 1 Schematic diagram of the structure of the auxiliary parts;

[0024] Explanation of the reference numerals in the specification: 1. Main part; 2. Auxiliary part; 3. Aluminum strip; 11. Sizing channel; 12. First wire hole; 13. Threaded hole; 14. External thread; 21. Preformed channel; 22. Second wire hole; 23. Limiting channel; 24. Connecting hole. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0026] Embodiment 1

[0027] Reference Figure 1 As shown, the utility model discloses a novel anti-single-sided coated aluminum strip flip combined sizing die, comprising:

[0028] A main body 1, wherein a sizing channel 11 is axially opened at the center of the main body 1, and a first wire passing hole 12 is axially opened at one side of the sizing channel 11;

[0029] An auxiliary component 2, wherein a preformed channel 21 is provided in the center of the auxiliary component 2 along the axial direction, a second wire-passing hole 22 is provided on one side of the preformed channel 21, a limiting channel 23 is provided on the side of the preformed channel 21 away from the second wire-passing hole 22, and the limiting channel 23 is communicated with the preformed channel 21;

[0030] The end surface of the main component 1 is fitted with the end surface of the auxiliary component 2 , and the main component 1 and the auxiliary component 2 are coaxially arranged, the sizing channel 11 faces the preformed channel 21 , and the first wire hole 12 faces the second wire hole 22 .

[0031] It can be seen that the mold in the utility model includes two parts: a main part 1 and an auxiliary part 2. After the auxiliary part 2 is connected to the main part 1, the sizing channel 11 at the center of the main part 1 is connected to the preformed channel 21 at the center of the auxiliary part 2. During use, the cable core passes through the preformed channel 21 and the sizing channel 11 in sequence. The mold in the utility model needs to wrap the outer side of the cable core with aluminum foil, and the aluminum foil is wrapped on the outer side of the cable core in a longitudinal wrapping manner. In the actual operation process, the coated aluminum strip 3 passes through the preformed channel 21, and the single-sided coated aluminum strip 3 passes through the limiting channel 23 to fix the position of the single-sided coated aluminum strip 3; the limiting channel 23 is connected to the preformed channel 21 to form a 6-shaped channel, and the connection point between the two is the joint of the single-sided coated aluminum strip 3. After the entire mold is connected, the first wire hole 12 and the second wire hole 22 are connected for passing the drainage line. Specifically, the entire wire hole is arranged on the side of the preformed channel 21 away from the limiting channel 23, the closing part of the single-sided film-coated aluminum strip 3 is separated from the drain wire threading hole, and the position of the single-sided film-coated aluminum strip 3 is fixed by the limiting channel 23 and the preformed channel 21. The single-sided film-coated aluminum strip 3 will not rotate with the operation of the equipment, and the closing direction of the single-sided film-coated aluminum strip 3 is also fixed. During use, the single-sided film-coated aluminum strip 3 will not rotate with the operation of the equipment, and the closing direction of the single-sided film-coated aluminum strip 3 is also fixed, ultimately achieving the purpose of preventing the single-sided film-coated aluminum strip 3 from turning over and the drainage wire from entering the single-sided film-coated aluminum strip 3.

[0032] The utility model fixes the position of the single-sided coated aluminum strip 3 through the auxiliary part 2, so that the single-sided coated aluminum strip 3 will not rotate with the operation of the equipment, and also fixes the closing direction of the single-sided coated aluminum strip 3, so as to achieve the purpose of preventing the single-sided coated aluminum strip 3 from turning over and the dislocation problem of the discharge line entering the single-sided coated aluminum strip 3; secondly, the main body part 1 plays the role of shaping the single-sided coated aluminum strip 3, fixing the outer diameter of the semi-finished product and ensuring the overlap rate of the single-sided coated aluminum strip 3.

[0033] Furthermore, two threaded holes 13 are symmetrically provided on both sides of the sizing channel 11, and two connecting holes 24 are symmetrically provided on both sides of the preformed channel 21. The positions of the threaded holes 13 and the connecting holes 24 correspond to each other, and the threaded holes 13 and the connecting holes 24 are detachably connected by bolts.

[0034] Specifically, the auxiliary part 2 and the fixing part are fixedly connected by bolts. During the assembly process, the auxiliary part 2 is pressed against the fixing part, the two connecting holes 24 are aligned with the two threaded holes 13, and then the bolts are passed through the connecting holes 24 and connected with the threaded holes 13.

[0035] Furthermore, for double-shielded cables, the cable core needs to undergo a braiding process after passing through the above-mentioned mold, and a certain cable core diameter needs to be guaranteed; currently, this is achieved by reducing the lower die opening angle of the sizing die for the single-sided coated aluminum strip 3, which can easily cause wrinkles on the surface of the coated aluminum strip 3 during actual operation, affecting the overlap rate. In the utility model, a taper is provided inside the sizing channel 11, and the angle of the taper is 14°. The port diameter of the sizing channel 11 close to one end of the auxiliary part 2 is larger than the port diameter of the other end of the sizing channel 11. By providing a tapered sizing channel 11, the longitudinally wrapped aluminum strip 3 can be gradually sized to avoid wrinkles in the aluminum strip 3 and ensure the overlap rate of the entire aluminum strip 3 coating.

[0036] Furthermore, the outer side of the main body 1 is provided with an external thread 14. Specifically, during the assembly process, the auxiliary part 2 is first connected to the main body 1, and then the end of the main body 1 provided with the external thread 14 is connected to the device.

[0037] Furthermore, the cross section of the limiting channel 23 is in the shape of an elongated strip; the width extension direction of the limiting channel 23 is tangent to the edge of the preformed channel 21 .

[0038] Specifically, the entire limiting channel 23 and the preformed channel 21 are both arranged throughout the auxiliary component 2, and the limiting channel 23 is tangent to the preformed channel 21. After the two are spliced, their cross-section is in the shape of a 6; in the utility model, the height of the limiting channel 23 is greater than the thickness of the aluminum strip 3.

[0039] Embodiment 2

[0040] A cable braiding machine comprises the novel anti-single-sided coated aluminum strip flipping combined sizing die described in the first embodiment.

[0041] In summary, the utility model introduces a novel anti-flipping combined sizing die and winding machine for the single-sided coated aluminum strip 3, wherein the position of the single-sided coated aluminum strip 3 is fixed by the auxiliary part 2, so that the single-sided coated aluminum strip 3 will not rotate with the operation of the equipment, and the closing direction of the single-sided coated aluminum strip 3 is fixed, thereby achieving the purpose of preventing the single-sided coated aluminum strip 3 from flipping and the dislocation problem of the drainage line entering the single-sided coated aluminum strip 3; secondly, the main part 1 plays the role of shaping the single-sided coated aluminum strip 3, fixing the outer diameter of the semi-finished product and ensuring the overlap rate of the single-sided coated aluminum strip 3.

[0042] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention of the utility model.

Claims

1. A new type of anti-single-sided coated aluminum strip flip combined sizing die, characterized in that: include: A main body, wherein a sizing channel is axially opened at the center of the main body, and a first wire passing hole is axially opened at one side of the sizing channel; An auxiliary part, wherein a preformed channel is opened in the center of the auxiliary part along the axial direction, a second wire-passing hole is opened on one side of the preformed channel, a limiting channel is set on the side of the preformed channel away from the second wire-passing hole, and the limiting channel is connected to the preformed channel; The end surface of the main component is fitted with the end surface of the auxiliary component, and the main component and the auxiliary component are coaxially arranged, the sizing channel is opposite to the preforming channel, and the first wire passing hole is opposite to the second wire passing hole.

2. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 1 is characterized in that: Two threaded holes are symmetrically provided on both sides of the sizing channel, and two connecting holes are symmetrically provided on both sides of the preforming channel, and the positions of the threaded holes correspond to those of the connecting holes.

3. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 2 is characterized in that: The threaded hole and the connecting hole are detachably connected via bolts.

4. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 1 is characterized in that: The interior of the sizing channel is provided with a taper, and the angle of the taper is 14°.

5. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 1 is characterized in that: The diameter of a port at one end of the sizing channel close to the auxiliary component is greater than the diameter of a port at the other end of the sizing channel.

6. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 1 is characterized in that: The outer side of the main body is provided with an external thread.

7. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 1 is characterized in that: The cross section of the limiting channel is in the shape of an elongated strip.

8. The novel anti-single-sided coated aluminum strip overturning combined sizing die according to claim 1 is characterized by: The extension direction of the width of the limiting channel is tangent to the edge of the preformed channel.

9. A cable braiding machine, characterized in that: It comprises a novel anti-single-sided coated aluminum strip flipping combined sizing die as described in any one of claims 1-8.