Energy-saving steam concentrator
By designing an energy-saving steam concentrator, using the rotation of the mixing rod and the stirring rod, malic acid is uniformly heated and cooled quickly at high temperatures, the problem of increasing the use of driving motors and energy consumption in the prior art is solved, and high efficiency is achieved malic acid concentration and cooling process.
Patent Information
- Application Number
- CN202420637918.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-29
AI Technical Summary
During the high-temperature concentration and cooling of malic acid, existing stirring components need to be connected and controlled by a single drive motor, resulting in an increase in the number of drive motors used and energy transition consumption.
An energy-saving steam concentrator is designed to stir malic acid through a mixing rod to make the malic acid evenly heat it, and the rotating rod and stirring rod are driven by the motor to speed up the rapid cooling of malic acid, thereby reducing the transitional consumption of energy.
The efficiency of high-temperature sterilization and concentration is improved, the impact of continuous high temperature on malic acid quality is avoided, the transition consumption of energy is reduced, and the utilization rate of motor power is improved.
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Figure CN222468046U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of food additive production, in particular to an energy-saving steam concentrator. Background Art
[0002] During the production process of malic acid, excessively high temperatures can cause significant changes in the flavor of the malic acid, so it is often concentrated through distillation, which can lower the temperature at which water vapor is evaporated and reduce the impact of high temperature on the quality of malic acid.
[0003] In order to better improve the quality of malic acid under high-temperature concentration and cooling operations, it is necessary to add stirring and mixing components in the concentrator and cooling tank to improve the efficiency of concentration and cooling, thereby ensuring the quality of the malic acid after processing. However, the stirring component needs to rely on a single drive motor for connection control, thereby increasing the number of drive motors used and the excessive consumption of energy.
[0004] To this end, we provide an energy-saving steam concentrator to solve the above problems. Utility Model Content
[0005] The utility model aims to provide an energy-saving steam concentrator, which stirs malic acid through a mixing rod so that the malic acid is heated evenly, thereby improving the efficiency of high-temperature sterilization and concentration, and avoiding the influence of continuous high temperature on the quality of malic acid. The motor drives the second rotating rod and the stirring rod to rotate at the same time, so that the high-temperature malic acid is accelerated to cool rapidly under the rotation and stirring of the stirring rod, thereby ensuring the quality of the malic acid. The motor drives the second rotating rod and the stirring rod to rotate at the same time, reducing the excessive consumption of energy, and solving the problem that the existing stirring assembly needs to rely on a single driving motor for connection control, thereby increasing the number of driving motors used and the excessive consumption of energy.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is an energy-saving steam concentrator, comprising a base; four supporting columns are arranged in parallel on the top of the base, the tops of the four supporting columns are commonly fixedly connected with a concentrator body, the top of the base is fixedly connected with a cooling tank, the top of the base is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with an arc-shaped supporting plate, a steam generator is fixedly connected on the arc-shaped supporting plate, a reflux pipe is connected between the input end of the steam generator and the concentrator body, and a delivery pipe is fixedly connected to the output end of the steam generator.
[0008] One side of the delivery pipe is rotatably connected to an extension pipe extending into the interior of the concentrator body, one end of the extension pipe is fixedly connected to a worm, the inner circumferential side of the concentrator body is rotatably connected to a rotating rod 1, and the circumferential side of the rotating rod 1 is symmetrically fixedly connected to mixing rods distributed outside the worm.
[0009] The outer top of the cooling tank is fixedly connected to a condensing device, and the input and output ends of the condensing device are fixedly connected to cooling pipes extending into the interior of the cooling tank. The outer top of the cooling tank is rotatably connected to a rotating rod 2 extending into the interior thereof, and a plurality of stirring rods are symmetrically fixedly connected to the circumferential side surfaces of the rotating rod 2.
[0010] The utility model is further configured that a bearing is fixedly sleeved on the outer peripheral side of the delivery pipe, the inner peripheral side of the bearing is fixedly connected to the outer peripheral side of the extension pipe, and a plurality of nozzles are evenly arranged on the outer peripheral side of the extension pipe.
[0011] The utility model is further configured that reinforcing ribs are welded at the turning points of the support plates.
[0012] The utility model is further configured such that a fixing plate is fixedly connected to the outer peripheral side surface of the concentrator body, a motor is fixedly connected to the top of the fixing plate, a transmission rod is fixedly connected to the driving end of the motor, a sprocket 1 is fixedly sleeved on the outer peripheral side surface of the transmission rod, a sprocket 2 is fixedly sleeved on the outer peripheral side surface of the extension tube, and chains are commonly sleeved on the outer peripheral sides of sprocket 1 and sprocket 2.
[0013] The utility model is further configured that one end of the transmission rod is fixedly connected to a bevel gear one, and the top end of the rotating rod two is fixedly connected to a bevel gear two meshing with the bevel gear one.
[0014] The utility model is further configured that a flow guide pipe is provided between the concentrator body and the cooling tank, a feed pipe is inserted into the outer peripheral side of the concentrator body, and a discharge pipe is inserted into the outer peripheral side of the cooling tank.
[0015] The utility model is further configured such that the two cooling pipes are in a mutually connected state, and a non-slip foot pad is installed at the bottom of the base.
[0016] The utility model has the following beneficial effects:
[0017] The utility model drives the worm to rotate through the rotation of the extension tube, and then drives the worm wheel, the first rotating rod and the mixing rod meshing with the worm to rotate, so that the mixing rod stirs the malic acid, and the malic acid is heated evenly, thereby improving the efficiency of high-temperature sterilization and concentration, and avoiding the influence of continuous high temperature on the quality of the malic acid. The motor drives the second rotating rod and the stirring rod to rotate at the same time, so that the high-temperature malic acid is stirred by the rotation of the stirring rod, and the rapid cooling of the malic acid is accelerated, thereby ensuring the quality of the malic acid. The motor drives the second rotating rod and the stirring rod to rotate at the same time, and reduces the excessive consumption of energy.
[0018] The utility model uses a motor to simultaneously drive the mixing rod and the stirring rod to rotate, thereby improving the utilization rate of the motor power, effectively reducing the number of driving motors, thereby reducing the use cost, and can simultaneously control the rotation or stop state of the mixing rod and the stirring rod, thereby improving the convenience of use.
[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of an energy-saving steam concentrator.
[0022] Figure 2 The present invention is a schematic diagram of the three-dimensional structure of the connection between the concentrator body and the feed pipe in an energy-saving steam concentrator.
[0023] Figure 3 for Figure 1 Enlarged view of point A in the middle.
[0024] Figure 4 for Figure 2 Enlarged view of point B in the middle.
[0025] Figure 5 It is a schematic diagram of the cross-sectional plan structure of a concentrator body in an energy-saving steam concentrator.
[0026] Figure 6 The present invention is a schematic diagram of the cross-sectional plan structure of a cooling tank in an energy-saving steam concentrator.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1-base, 2-support column, 3-concentrator body, 4-cooling tank, 5-support plate, 6-arc support plate, 7-steam generator, 8-reflux pipe, 9-feed pipe, 10-conveying pipe, 11-bearing, 12-extension pipe, 13-guide pipe, 14-condensing equipment, 15-condensing pipe, 16-reinforcement rib, 17-discharge pipe, 18-fixed plate, 19-motor, 20-sprocket one, 21-sprocket two, 22-chain, 23-nozzle, 24-worm, 25-rotating rod one, 26-worm gear, 27-mixing rod, 28-transmission rod, 29-bevel gear one, 30-bevel gear two, 31-rotating rod two, 32-stirring rod. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] For specific embodiment 1, please refer to Figure 1-6The utility model is an energy-saving steam concentrator, comprising a base 1; four support columns 2 are arranged in parallel on the top of the base 1, and the tops of the four support columns 2 are fixedly connected to a concentrator body 3 together, a cooling tank 4 is fixedly connected to the top of the base 1, a support plate 5 is fixedly connected to the top of the base 1, a reinforcing rib 16 is welded at the turning point of the support plate 5, an arc-shaped support plate 6 is fixedly connected to the top of the support plate 5, a steam generator 7 is fixedly connected to the arc-shaped support plate 6, a reflux pipe 8 is connected between the input end of the steam generator 7 and the concentrator body 3, a delivery pipe 10 is fixedly connected to the output end of the steam generator 7, one side of the delivery pipe 10 is rotatably connected to an extension pipe 12 extending to the inside of the concentrator body 3, a bearing 11 is fixedly sleeved on the outer peripheral side of the delivery pipe 10, the inner peripheral side of the bearing 11 is fixedly connected to the outer peripheral side of the extension pipe 12, and the extension pipe 12 is fixedly connected to the outer peripheral side of the extension pipe 12. A plurality of nozzles 23 are evenly arranged on the outer peripheral side surface, one end of the extension tube 12 is fixedly connected to a worm 24, the inner peripheral side surface of the concentrator body 3 is rotatably connected to a rotating rod 1 25, and the peripheral side surface of the rotating rod 1 25 is symmetrically fixedly connected to mixing rods 27 distributed on the outside of the worm 24; the outer top of the cooling tank 4 is fixedly connected to a condensing device 14, and the input and output ends of the condensing device 14 are fixedly connected to a cooling pipe 15 extending to the interior of the cooling tank 4, and the two cooling pipes 15 are interconnected, and an anti-slip foot pad is installed at the bottom of the base 1, the outer top of the cooling tank 4 is rotatably connected to a rotating rod 2 31 extending to the interior thereof, and the peripheral side surface of the rotating rod 2 31 is symmetrically fixedly connected to a plurality of stirring rods 32, a guide pipe 13 is arranged in communication between the concentrator body 3 and the cooling tank 4, a feed pipe 9 is inserted into the outer peripheral side surface of the concentrator body 3, and a discharge pipe 17 is inserted into the outer peripheral side surface of the cooling tank 4.
[0031] The operation process of this embodiment is as follows: the processed malic acid is injected into the concentrator body 3, and the cooling tank 4 and the steam generator 7 are started at the same time, so that the steam prepared by the steam generator 7 is transported to the concentrator body 3 through the delivery pipe 10, and the malic acid is sterilized at high temperature. The rotation of the extension tube 12 drives the worm 26 to rotate, and then drives the worm wheel 26, the rotating rod 1 25 and the mixing rod 27 meshing therewith to rotate, so that the mixing rod 27 stirs the malic acid, so that the malic acid is heated evenly, thereby improving the efficiency of high-temperature sterilization and concentration, and avoiding the influence of continuous high temperature on the quality of malic acid, and then the malic acid after high-temperature sterilization and concentration is transported to the cooling tank 4, and the motor 20 drives the rotating rod 2 31 and the stirring rod 32 to rotate at the same time, so that the high-temperature malic acid is stirred by the rotation of the stirring rod 32, so as to accelerate the rapid cooling of the malic acid, thereby ensuring the quality of the malic acid.
[0032] For specific embodiment 2, please refer to Figure 1-6On the basis of the specific embodiment 1, the outer peripheral side surface of the concentrator body 3 is fixedly connected with a fixing plate 18, the top of the fixing plate 18 is fixedly connected with a motor 19, the driving end of the motor 19 is fixedly connected with a transmission rod 28, the outer peripheral side surface of the transmission rod 28 is fixedly sleeved with a sprocket 1 20, the outer peripheral side surface of the extension tube 12 is fixedly sleeved with a sprocket 21, and the outer peripheral side surfaces of the sprocket 1 20 and the sprocket 2 21 are jointly sleeved with a chain 22.
[0033] The operation process of this embodiment is: start the motor 19, the driving end of the motor 19 drives the transmission rod 28 and the sprocket 1 20 to rotate, and then drives the sprocket 2 21 and the extension tube 12 to rotate through the chain 22, providing power for the rotation of the extension tube 12.
[0034] For specific embodiment 3, please refer to Figure 1-6 On the basis of the specific embodiment 1 and the specific embodiment 2, one end of the transmission rod 28 is fixedly connected to the bevel gear 1 29 , and the top end of the rotating rod 2 31 is fixedly connected to the bevel gear 2 30 meshing with the bevel gear 1 29 .
[0035] The operation process of this embodiment is as follows: the transmission rod 28 drives the bevel gear 1 29 to rotate, and then drives the bevel gear 2 30 and the rotating rod 2 31 meshing therewith to rotate, providing power for the rotation of the rotating rod 2 31 .
[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An energy-saving steam concentrator, comprising a base (1); characterized in that: Four support columns (2) are arranged in parallel on the top of the base (1), the tops of the four support columns (2) are commonly fixedly connected to a concentrator body (3), the top of the base (1) is fixedly connected to a cooling tank (4), the top of the base (1) is fixedly connected to a support plate (5), the top of the support plate (5) is fixedly connected to an arc-shaped support plate (6), the arc-shaped support plate (6) is fixedly connected to a steam generator (7), a reflux pipe (8) is arranged between the input end of the steam generator (7) and the concentrator body (3), and the output end of the steam generator (7) is fixedly connected to a delivery pipe (10); An extension tube (12) extending into the interior of the concentrator body (3) is rotatably connected to one side of the delivery tube (10); a worm (24) is fixedly connected to one end of the extension tube (12); a rotating rod (25) is rotatably connected to the inner peripheral side of the concentrator body (3); and mixing rods (27) distributed outside the worm (24) are symmetrically fixedly connected to the peripheral side of the rotating rod (25); The outer top of the cooling tank (4) is fixedly connected to a condensing device (14), the input end and the output end of the condensing device (14) are both fixedly connected to a cooling pipe (15) extending into the interior of the cooling tank (4), the outer top of the cooling tank (4) is rotatably connected to a second rotating rod (31) extending into the interior thereof, and a plurality of stirring rods (32) are symmetrically fixedly connected to the circumferential side surface of the second rotating rod (31).
2. An energy-saving steam concentrator according to claim 1, characterized in that: A bearing (11) is fixedly sleeved on the outer peripheral side of the delivery pipe (10), the inner peripheral side of the bearing (11) is fixedly connected to the outer peripheral side of the extension pipe (12), and a plurality of nozzles (23) are evenly arranged on the outer peripheral side of the extension pipe (12).
3. An energy-saving steam concentrator according to claim 2, characterized in that: A reinforcing rib (16) is welded at the turning point of the support plate (5).
4. An energy-saving steam concentrator according to claim 3, characterized in that: A fixing plate (18) is fixedly connected to the outer peripheral side surface of the concentrator body (3), a motor (19) is fixedly connected to the top of the fixing plate (18), a driving rod (28) is fixedly connected to the driving end of the motor (19), a sprocket 1 (20) is fixedly sleeved on the outer peripheral side surface of the driving rod (28), a sprocket 2 (21) is fixedly sleeved on the outer peripheral side surface of the extension tube (12), and a chain (22) is commonly sleeved on the outer peripheral side surfaces of the sprocket 1 (20) and the sprocket 2 (21).
5. An energy-saving steam concentrator according to claim 4, characterized in that: One end of the transmission rod (28) is fixedly connected to a bevel gear 1 (29), and the top end of the rotating rod 2 (31) is fixedly connected to a bevel gear 2 (30) meshing with the bevel gear 1 (29).
6. An energy-saving steam concentrator according to claim 5, characterized in that: A flow guide pipe (13) is provided between the concentrator body (3) and the cooling tank (4), a feed pipe (9) is inserted into the outer peripheral side of the concentrator body (3), and a discharge pipe (17) is inserted into the outer peripheral side of the cooling tank (4).
7. An energy-saving steam concentrator according to claim 6, characterized in that: The two cooling pipes (15) are in a state of interconnection, and a non-slip foot pad is installed at the bottom of the base (1).