Shovel tool for safely cleaning blocked materials of jaw crusher

By designing a shovel for jaw crusher, including a shovel head, connecting rod and cast iron safety ring, the safety hazards and shutdown problems in the prior art are solved, and the operation state is achieved Safely clean up blockages, improving the efficiency of crushing operations.

CN222469297UActive Publication Date: 2025-02-14XINXING DUCTILE IRON PIPES CO LTD
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Patent Information

Application Number
CN202420373825.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-02-14
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The prior art has safety hazards when cleaning jaw crushers, and it requires shutdown for cleaning, which will affect the crusher operation progress.

Method used

A shovel tool is designed, including a shovel head, a connecting rod and a cast iron safety ring. A force sensing alarm system is installed on the connecting rod. The front end of the shovel head is tapered, a barb is symmetrically arranged at the rear end, and a zigzag blade is arranged at least one side.

Benefits of technology

When jaw crusher is running, the jaw crusher is safely cleaned, the machine is shut down and cleaned, the crushing operation efficiency is improved, the operator's personal safety is ensured, and the occurrence of material blocking problems are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shovel for safely cleaning blocked materials of a jaw crusher, which belongs to the technical field of jaw crusher cleaning machinery and comprises a shovel head, a connecting rod and a cast iron safety ring detachably arranged between the shovel head and the connecting rod, and a force sensing alarm system is arranged at one end, close to the cast iron safety ring, of the connecting rod. And a rubber handle is arranged at the other end. According to the utility model, blocked materials can be safely cleaned under the condition that the jaw crusher runs, and the crushing operation efficiency of the jaw crusher is ensured while the safety of an operator executing a blocked material cleaning task is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of jaw crusher cleaning machinery, and in particular relates to a shovel for safely cleaning blocked materials in a jaw crusher. Background Art

[0002] At present, in order to meet the test particle size requirements specified in the experimental standards during the sample preparation process, laboratories often need to crush the test materials. Jaw crusher is one of the commonly used crushing mechanical equipment. If the moisture content of the material to be tested is high or the material itself has a certain viscosity, due to the particularity of material testing, the material to be tested cannot be dried in advance in most cases. This can easily lead to the material entering the crusher for crushing and then adhering to the inner wall of the crusher, thereby causing blockage. This will not only cause the crusher to be unable to carry out crushing operations normally, but also affect the subsequent testing work.

[0003] The general treatment method for the above situation is to use a shovel to pick the blocked material out of the crusher's cavity. The existing shovel is generally composed of a shovel head and a connecting rod. However, there are certain safety hazards in using the existing shovel in the crushing process. The reason is that during the cleaning process, if the running jaw plate exerts force on the shovel, it will easily cause the shovel to injure the operator who grasps the shovel. Therefore, in order to avoid the above safety accidents, the jaw crusher needs to be shut down before cleaning. Although this method can achieve the purpose of safely cleaning the blockage, the blockage may occur repeatedly during the entire crushing process. Frequent shutdowns for cleaning seriously affect the crusher's operating progress. Therefore, a shovel that can safely clean the blockage while the jaw crusher is running is needed. Utility Model Content

[0004] The purpose of the utility model is to provide a shovel for safely clearing material blockage in a jaw crusher, which can safely clear material blockage when the jaw crusher is running, ensure the personal safety of operators who perform the task of clearing material blockage without stopping the machine, improve the crushing efficiency of the jaw crusher, and effectively avoid the occurrence of material blockage problems during the entire crushing operation.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A shovel for safely clearing blockage in a jaw crusher comprises a shovel head and a connecting rod, and also comprises a cast iron safety ring detachably arranged between the shovel head and the connecting rod, a force sensing alarm system is arranged at one end of the connecting rod close to the cast iron safety ring, and a rubber handle is arranged at the other end.

[0007] A further improvement of the technical solution of the utility model is that the cast iron safety ring is a hollow ring structure, and its two ends can be connected to the shovel head and the connecting rod respectively by means of spiral threads.

[0008] A further improvement of the technical solution of the utility model is that two ends of the cast iron safety ring are respectively sleeved on the shovel head and the connecting rod.

[0009] A further improvement of the technical solution of the utility model is that the force sensing alarm system comprises a force sensor arranged close to the cast iron safety ring and an alarm electrically connected to the force sensor.

[0010] A further improvement of the technical solution of the utility model is that the front end of the shovel head is set to be conical, the rear end thereof is symmetrically provided with barbs, and at least one side of the shovel head is provided with a serrated blade.

[0011] A further improvement of the technical solution of the utility model is that the connecting rod is a telescopic adjustment structure.

[0012] A further improvement of the technical solution of the utility model is that the connecting rod includes a fixed rod and a telescopic rod, one end of the telescopic rod is movably connected to the fixed rod, and the other end is connected to the rubber handle, a force sensing alarm system is arranged at one end of the fixed rod close to the cast iron safety ring, and a locking device is arranged between the fixed rod and the telescopic rod.

[0013] Due to the adoption of the above technical scheme, the technical progress achieved by the utility model is: it can safely clear the blockage when the jaw crusher is running, ensure the personal safety of the operators who perform the blockage clearing task without stopping the machine, improve the crushing efficiency of the jaw crusher, and effectively avoid the occurrence of blockage problems in the entire crushing operation process.

[0014] The utility model adopts a force sensing alarm system arranged at one end of the connecting rod close to the cast iron safety ring. When the operator is cleaning the blockage, it can timely sense the load transmitted to the connecting rod by the shovel head after the jaw plate acts on it. When the load on the connecting rod is too large, the alarm can be used to remind the operator, so that the operator can stop the cleaning operation in time.

[0015] The utility model adopts a cast iron safety ring arranged between the shovel head and the connecting rod. If the operator fails to stop the cleaning operation in time after receiving the alarm that the connecting rod is overloaded, the cast iron safety ring can quickly break due to its fragile feature, so that the connecting rod held by the operator can quickly separate from the shovel head, thereby preventing the operator from being injured.

[0016] The shovel head adopted by the utility model can clean the blocked materials at multiple angles, thus realizing the flexible application of the shovel.

[0017] The rubber handle adopted by the utility model can effectively reduce vibration, so as to prevent the operator from having a strong vibration when holding the handle and affecting the accuracy of the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the shovel of the utility model;

[0019] Among them, 1. Shovel head, 2. Connecting rod, 3. Rubber handle, 4. Cast iron safety ring, 5. Force sensor, 6. Alarm. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below in conjunction with the embodiments:

[0021] like Figure 1 As shown, a shovel for safely clearing blockage in a jaw crusher comprises a shovel head 1, a connecting rod 2, and a cast iron safety ring 4 detachably arranged between the shovel head 1 and the connecting rod 2. The cast iron safety ring 4 is a hollow ring structure, and its two ends can be connected to the shovel head 1 and the connecting rod 2 respectively by means of spiral threads, and its two ends can also be respectively sleeved on the shovel head 1 and the connecting rod 2. A force sensing alarm system is arranged at one end of the connecting rod 2 close to the cast iron safety ring 4, and a rubber handle 3 is arranged at the other end. The force sensing alarm system comprises a force sensor 5 arranged close to the cast iron safety ring 4 and an alarm 6 electrically connected to the force sensor 5.

[0022] When the operator is cleaning the blockage, the force sensor 5 can timely sense the load transmitted from the shovel head 1 to the connecting rod 2 after the jaw plate acts on it. When the load on the connecting rod 2 is too large, the force sensor 5 transmits information to the alarm 6, and the alarm 6 alarms to remind the operator so that the operator can stop the cleaning operation in time. If the operator fails to stop the cleaning operation in time after receiving the alarm that the load on the connecting rod 2 is too large, the cast iron safety ring 4 can quickly break by its fragile characteristics to quickly separate the connecting rod 2 held by the operator from the shovel head 1, avoiding the operator from being injured.

[0023] The front end of the shovel head 1 can be set to a cone shape to facilitate the cleaning of the blockage, and the rear end thereof is symmetrically provided with barbs, and at least one side of the shovel head 1 is provided with a serrated blade, so that the operator can clean the blockage at multiple angles when holding the shovel, and the application is more flexible. The shovel head 1 can also be set to other shapes that are conducive to cleaning the blockage, such as a serrated blade on one side and a brush or stainless steel comb on the other side, or a serrated front end of the shovel head 1, etc.

[0024] The connecting rod 2 can be set as a telescopic adjustment structure, and the operator can adjust the length of the connecting rod 2 according to the needs. The connecting rod 2 includes a fixed rod and a telescopic rod that can be adjusted inside the fixed rod. One end of the telescopic rod is movably connected to the fixed rod, and the other end is connected to the rubber handle 3. The fixed rod is detachably connected to the cast iron safety ring 4, and a force sensing alarm system is set at one end close to the cast iron safety ring 4. A locking device is set between the fixed rod and the telescopic rod. After the length of the connecting rod 2 is adjusted, it can be locked by the locking device to prevent relative displacement between the fixed rod and the telescopic rod.

[0025] The shovel head 1 and the connecting rod 2 in the utility model are both made of stainless steel.

[0026] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A shovel for safely clearing blockage in a jaw crusher, comprising a shovel head (1) and a connecting rod (2), characterized in that: It also includes a cast iron safety ring (4) which is detachably arranged between the shovel head (1) and the connecting rod (2); a force sensing alarm system is arranged at one end of the connecting rod (2) close to the cast iron safety ring (4), and a rubber handle (3) is arranged at the other end.

2. A shovel for safely clearing blockage in a jaw crusher according to claim 1, characterized in that: The cast iron safety ring (4) is a hollow ring structure, and its two ends can be connected to the shovel head (1) and the connecting rod (2) respectively by means of spiral threads.

3. The shovel for safely clearing blockage in a jaw crusher according to claim 1, characterized in that: The two ends of the cast iron safety ring (4) are respectively sleeved on the shovel head (1) and the connecting rod (2).

4. A shovel for safely clearing blockage in a jaw crusher according to any one of claims 1 to 3, characterized in that: The force sensing alarm system comprises a force sensor (5) arranged near a cast iron safety ring (4) and an alarm (6) electrically connected to the force sensor (5).

5. A shovel for safely clearing blockage in a jaw crusher according to any one of claims 1 to 3, characterized in that: The front end of the shovel head (1) is arranged in a conical shape, and the rear end thereof is symmetrically provided with barbs, and at least one side of the shovel head (1) is provided with a serrated blade.

6. A shovel for safely clearing blockage in a jaw crusher according to any one of claims 1 to 3, characterized in that: The connecting rod (2) is a telescopic adjustment structure.

7. A shovel for safely clearing blockage in a jaw crusher according to claim 6, characterized in that: The connecting rod (2) comprises a fixed rod and a telescopic rod, one end of the telescopic rod is movably connected to the fixed rod, and the other end is connected to the rubber handle (3), a force sensing alarm system is provided at one end of the fixed rod close to the cast iron safety ring (4), and a locking device is provided between the fixed rod and the telescopic rod.