Processing equipment for high-performance coating material of LED (light-emitting diode) lamp

Abstract

The utility model relates to the technical field of LED lamps, in particular to LED lamp high-performance film coating material processing equipment. Comprising a base plate and an auxiliary device, the auxiliary device comprises a sliding support, a sliding block, a limiting frame, a screw rod, a servo motor, a spraying assembly and a fixing assembly, during machining, a base plate and a connecting circuit assembly are fixed through the fixing assembly, then the servo motor is controlled to act, the screw rod is driven to rotate, sliding of the sliding block is achieved, and the sliding of the sliding block can drive the spraying assembly to move; compared with manual spraying, automatic spraying is achieved, spraying is more uniform, even spraying is facilitated when the LED lamp film coating material is sprayed, and the machining efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamps, and in particular to a high-performance coating material processing device for LED lamps. Background Art

[0002] LED lamps are made by arranging and packaging multiple LEDs on a whole substrate, and pre-wiring is done on the substrate to make circuit connections for the packaged LED light sources. The substrate is then placed inside the lamp body and connected to the lighting circuit. This structure prevents the LED light source from being directly connected to the lamp body, and a substrate is set between the two.

[0003] However, in order to ensure stability, during processing, it is necessary to spray transparent insulating glue on the surface of the substrate and the connecting circuit to form an insulating coating layer. Traditionally, this is done manually with a handheld sprayer, which has poor uniformity and low efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a high-performance coating material processing device for LED lamps, which is conducive to uniform spraying and improves processing efficiency when spraying the coating material for LED lamps.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: The utility model provides a high-performance coating material processing device for LED lamps, including a bottom plate and an auxiliary device;

[0006] The auxiliary device includes a sliding bracket, a slider, a limit frame, a screw, a servo motor, a spray assembly and a fixed assembly. The sliding bracket is fixedly connected to the base plate and is located at the rear side of the base plate. The slider is slidably connected to the sliding bracket and is located on the sliding bracket. The limit frame is fixedly connected to the sliding bracket and is located on both sides of the sliding bracket. The screw is rotatably connected to the limit frame and is threadedly connected to the slider and is located on one side of the limit frame. The servo motor is fixedly connected to the sliding bracket. The servo motor output shaft is connected to the screw and is located on the left side of the sliding bracket. The spray assembly is arranged on the side of the slider close to the base plate, and the fixed assembly is arranged on both sides of the base plate.

[0007] Wherein, the spraying assembly includes a mounting frame and a sprayer, wherein the mounting frame is fixedly connected to the slider and is located at the front side of the slider; the sprayer is fixedly connected to the mounting frame and is located on the mounting frame.

[0008] Wherein, the fixing assembly comprises a positioning plate and an action component, the positioning plate is fixedly connected to the bottom plate and is located on both sides of the bottom plate; the action component is arranged on one side of the positioning plate.

[0009] Wherein, the actuating component comprises a micro-motion cylinder and a circular clamping block, wherein the micro-motion cylinder is fixedly connected to the positioning plate and is located on the positioning plate; the circular clamping block is connected to the output end of the micro-motion cylinder and is located on the output end of the micro-motion cylinder.

[0010] Wherein, the auxiliary device also includes a positioning bracket and a cooling fan, the positioning bracket is fixedly connected to the sliding bracket and is located on the side of the sliding bracket close to the servo motor; the cooling fan is fixedly connected to the positioning bracket and is located on the side of the positioning bracket close to the servo motor.

[0011] The utility model discloses a high-performance coating material processing equipment for LED lamps, wherein the bottom plate is used for fixing and installing the equipment, the sliding bracket is installed on the bottom plate, the slider can slide horizontally on the sliding bracket, the screw is rotatably installed on the limit frame, the limit frame is installed on both sides of the sliding bracket, the servo motor is provided with a brake mechanism and an encoder, is installed on the left side of the sliding bracket, the output shaft is connected to the screw, the spraying component is arranged on the side of the slider close to the bottom plate, and the fixing components are arranged on both sides of the bottom plate. During processing, the substrate and the connecting circuit assembly are first fixed by the fixing component, and then the servo motor is controlled to move to drive the screw to rotate and realize the sliding of the slider. The sliding of the slider can drive the spraying component to move and realize automatic spraying, which is more uniform than manual spraying, thereby realizing uniform spraying and improving processing efficiency during the spraying processing of the coating material for LED lamps. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0013] Figure 1 It is a schematic diagram of the overall structure of the high-performance coating material processing equipment for LED lamps according to the first embodiment of the utility model.

[0014] Figure 2 It is a structural schematic diagram of a circular clamping block according to the first embodiment of the utility model.

[0015] Figure 3 It is a schematic diagram of the overall structure of the LED lamp high-performance coating material processing equipment according to the second embodiment of the utility model.

[0016] In the figure: 101-base plate, 102-sliding bracket, 103-sliding block, 104-limiting bracket, 105-screw, 106-servo motor, 107-mounting frame, 108-sprayer, 109-positioning plate, 110-micro-cylinder, 111-circular clamping block, 201-positioning bracket, 202-cooling fan. DETAILED DESCRIPTION

[0017] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Embodiment 1:

[0019] like Figure 1 and Figure 2 As shown, Figure 1 This is the overall structural diagram of the high-performance coating material processing equipment for LED lamps. Figure 2 It is a structural schematic diagram of a circular clamp 111. The utility model provides a high-performance coating material processing equipment for LED lamps: including a bottom plate 101 and an auxiliary device, the auxiliary device includes a sliding bracket 102, a slider 103, a limit frame 104, a screw 105, a servo motor 106, a spraying assembly and a fixing assembly, the spraying assembly includes a mounting frame 107 and a sprayer 108, the fixing assembly includes a positioning plate 109 and an action component, and the action component includes a micro-cylinder 110 and a circular clamp 111. The above scheme can be used to achieve uniform spraying and improve processing efficiency when spraying coating materials for LED lamps. It can be understood that the above scheme can facilitate uniform spraying and improve processing efficiency.

[0020] In this embodiment, the base plate 101 can be used for fixing and installing equipment.

[0021] Among them, the sliding bracket 102 is fixedly connected to the base plate 101 and is located at the rear side of the base plate 101, the slider 103 is slidably connected to the sliding bracket 102 and is located on the sliding bracket 102, the limiting frame 104 is fixedly connected to the sliding bracket 102 and is located on both sides of the sliding bracket 102, the screw 105 is rotatably connected to the limiting frame 104, is threadedly connected to the slider 103, and is located on one side of the limiting frame 104, the servo motor 106 is fixedly connected to the sliding bracket 102, the output shaft of the servo motor 106 is connected to the screw 105, and is located on the left side of the sliding bracket 102, the spraying assembly is arranged on the side of the slider 103 close to the base plate 101, and the fixed assembly is arranged on both sides of the base plate 101. The sliding bracket 102 is installed on the base plate 101 by means of locating pins and bolts, and the bolts are installed from bottom to top. A sliding groove is provided on the sliding bracket 102 to facilitate the sliding of the slider 103. The cross-section of the slider 103 is T-shaped, and a through threaded hole is provided on the slider 103 to cooperate with the screw 105. Shaft ends are installed on both sides of the screw 105 and are respectively installed on the limit frame 104 through rotating bearings. The limit frame 104 is T-shaped and is installed on the sliding bracket 102 by means of bolts and locating pins. The servo motor 106 is installed on the sliding bracket 102 by means of bolts, and is provided with a brake mechanism and an encoder. Its output shaft is connected to the screw 105 by a rigid coupling. The spraying component is arranged on the side of the slider 103 close to the base plate 101 for spraying, and the fixing components are arranged on both sides of the base plate 101 for fixing the workpiece.

[0022] Secondly, the mounting frame 107 is fixedly connected to the slider 103 and is located at the front side of the slider 103; the sprayer 108 is fixedly connected to the mounting frame 107 and is located on the mounting frame 107. The mounting frame 107 is installed on one side of the slider 103 by means of positioning pins and bolts, and the sprayer 108 is installed on the mounting frame 107 by means of bolts.

[0023] Then, the positioning plate 109 is fixedly connected to the bottom plate 101 and is located on both sides of the bottom plate 101; the action component is arranged on one side of the positioning plate 109. The positioning plate 109 is installed on the bottom plate 101 by positioning pins and bolts, and the bolts are installed from bottom to top. The action component is arranged on one side of the positioning plate 109 for clamping.

[0024] Finally, the micro-motion cylinder 110 is fixedly connected to the positioning plate 109 and is located on the positioning plate 109; the circular clamping block 111 is connected to the output end of the micro-motion cylinder 110 and is located on the output end of the micro-motion cylinder 110. The micro-motion cylinder 110 is mounted on the positioning plate 109 by bolts, and the circular clamping block 111 is mounted on the output end of the micro-motion cylinder 110 by bolts, and the bolts are installed with countersunk heads.

[0025] When the utility model is used to spray the coating material of LED lamps, it is beneficial to uniform spraying and improve the processing efficiency. The equipment is fixed by the base plate 101. During processing, the circular clamping block 111 is pushed to move by controlling the action of the micro-cylinder 110 to fix the substrate and the connecting circuit assembly. Then, the servo motor 106 is controlled to drive the screw 105 to rotate, so that the slider 103 slides. The sliding of the slider 103 can drive the spraying assembly to move, so as to realize automatic spraying, which is more uniform than manual spraying, thereby realizing uniform spraying and improving the processing efficiency when spraying the coating material of LED lamps.

[0026] Embodiment 2:

[0027] like Figure 3 As shown, Figure 3 It is a schematic diagram of the overall structure of a high-performance coating material processing device for LED lamps. On the basis of the first embodiment, the utility model provides a high-performance coating material processing device for LED lamps. The auxiliary device also includes a positioning bracket 201 and a cooling fan 202.

[0028] The positioning bracket 201 is fixedly connected to the sliding bracket 102 and is located on the side of the sliding bracket 102 close to the servo motor 106; the cooling fan 202 is fixedly connected to the positioning bracket 201 and is located on the side of the positioning bracket 201 close to the servo motor 106. The positioning bracket 201 is mounted on the sliding bracket 102 by bolts, and the cooling fan 202 is mounted on the positioning bracket 201 by bolts.

[0029] In this embodiment, the positioning bracket 201 and the cooling fan 202 are provided to dissipate heat during operation of the servo motor 106 .

[0030] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A high-performance coating material processing device for LED lamps, comprising a bottom plate, characterized in that: Also includes auxiliary devices; The auxiliary device includes a sliding bracket, a slider, a limit frame, a screw, a servo motor, a spray assembly and a fixed assembly. The sliding bracket is fixedly connected to the base plate and is located at the rear side of the base plate. The slider is slidably connected to the sliding bracket and is located on the sliding bracket. The limit frame is fixedly connected to the sliding bracket and is located on both sides of the sliding bracket. The screw is rotatably connected to the limit frame and is threadedly connected to the slider and is located on one side of the limit frame. The servo motor is fixedly connected to the sliding bracket. The servo motor output shaft is connected to the screw and is located on the left side of the sliding bracket. The spray assembly is arranged on the side of the slider close to the base plate, and the fixed assembly is arranged on both sides of the base plate.

2. The high-performance coating material processing equipment for LED lamps according to claim 1, characterized in that: The spraying assembly comprises a mounting frame and a spraying machine. The mounting frame is fixedly connected to the slider and is located at the front side of the slider; the spraying machine is fixedly connected to the mounting frame and is located on the mounting frame.

3. The LED lamp high-performance coating material processing equipment according to claim 1, characterized in that: The fixing assembly comprises a positioning plate and an action component. The positioning plate is fixedly connected to the bottom plate and is located at two sides of the bottom plate. The action component is arranged on one side of the positioning plate.

4. The LED lamp high-performance coating material processing equipment according to claim 3, characterized in that: The actuating member comprises a micro-motion cylinder and a circular clamping block. The micro-motion cylinder is fixedly connected to the positioning plate and is located on the positioning plate; the circular clamping block is connected to the output end of the micro-motion cylinder and is located on the output end of the micro-motion cylinder.

5. The LED lamp high-performance coating material processing equipment according to claim 1, characterized in that: The auxiliary device also includes a positioning bracket and a cooling fan. The positioning bracket is fixedly connected to the sliding bracket and is located on a side of the sliding bracket close to the servo motor; the cooling fan is fixedly connected to the positioning bracket and is located on a side of the positioning bracket close to the servo motor.

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