Trolley sorting equipment
By introducing the guidance technology of photoelectric sensors and light strips into the sorting equipment, the problems of insufficient quantity verification and low sorting efficiency in the existing sorting equipment are solved, and a more efficient item sorting and packaging process is achieved.
Patent Information
- Application Number
- CN202421227689.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing sorting equipment lacks quantity verification links during the sorting process, resulting in inconsistent with the actual quantity, and the sorted items need to be brought to the operating table for packaging again, reducing the overall sorting efficiency.
A small car sorting equipment is designed, using photoelectric sensors to monitor the number of sorted items and implementing item guidance through light strips for easy subsequent operations. The sorted items can be directly placed on the operating table for packaging and out of the warehouse, improving sorting efficiency.
Through the monitoring of the quantity of photoelectric sensors and the guidance of the light strip, the accuracy of the sorting quantity is ensured, the subsequent operation steps are reduced, and the overall sorting efficiency is improved.
Smart Images
Figure CN222469821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sorting device, in particular to a trolley sorting device. Background Art
[0002] In recent years, with the development of the industry, the demand for item sorting has been growing day by day. Item sorting equipment is an automated device used to classify, sort and organize mixed items according to specific requirements and standards. These devices are widely used in logistics, warehousing and production. Item sorting equipment can quickly and accurately separate items according to preset classification criteria based on different specifications, weights, shapes or other characteristics through sensors, machine vision or other technical means.
[0003] The sorting equipment used today only realizes extensive sorting. There is a lack of verification process to determine whether the data between the number of items sorted at a single grid and the actual number of items sorted are consistent. At the same time, the sorted items still need to be brought to the operating table for a second time to be packed and shipped out of the warehouse, which greatly reduces the overall sorting efficiency.
[0004] In response to the above problems, we provide a trolley sorting device to meet the sorting needs of items. Utility Model Content
[0005] The utility model aims to overcome the deficiencies in the prior art and provide a trolley sorting device.
[0006] The purpose of the utility model is achieved in this way:
[0007] A trolley sorting device, comprising a support frame, a pair of support plates are installed on both sides of the top surface of the support frame, a driving roller and a driven roller are installed at both ends of the inner side of the support plate, a motor seat is installed on the inner side of the support plate, a motor is installed on the motor seat, a transmission assembly is installed between the output shaft of the motor and the driving roller, and a conveyor belt is covered between the driving roller and the driven roller;
[0008] A blocking plate is installed on the top surface of the support plate on one side, and a light strip and a photoelectric sensor are installed on one end of the blocking plate;
[0009] An operating table is installed on one side of the supporting frame.
[0010] Furthermore, adjustable feet are installed on the bottom surface of the support frame.
[0011] Furthermore, the transmission assembly includes a pulley and a belt, the pulleys are installed on the output shaft of the motor and one side of the active roller, and the belts are covered on the outer sides of the two pulleys.
[0012] Furthermore, a tensioning assembly is installed between the driven roller and the support plate.
[0013] Furthermore, the tensioning assembly includes a tensioning slider, a screw, and a driving frame. A tensioning groove is opened through one end of the support plate, and a tensioning slider is slidably connected in the tensioning groove. The two tensioning sliders are located at both ends of the driven roller and are rotatably connected thereto. The driving frame is installed on the side wall of the support plate outside the tensioning groove. The screw passes through the outer end of the tensioning slider and is threaded therewith, and the bottom end of the screw is rotatably connected to the inner side of the driving frame.
[0014] Furthermore, a supporting plate is installed inside the two support plates.
[0015] Furthermore, reinforcing rods are installed on the inner sides of the two support plates.
[0016] Furthermore, the operating table includes slide rails, a lifting slider, a connecting plate, an electric push rod, a push rod, a table top, a support rod, and a rotating part. A pair of slide rails are installed on one side of the support frame, and the slide rails are slidably connected to the lifting slider. The connecting plate is installed at the bottom end of the slide rail and the bottom end of the lifting slider, and the electric push rod is installed between the two connecting plates. A push rod is fixedly installed between the top ends of the two lifting sliders. The front end of the push rod is rotatably connected to the table top, and the rotating part is installed at the lower end of the lifting slider. The bottom end of the support rod is rotatably connected to the rotating part, and the support rod rotates around the rotating part. When the support rod rotates outward, the top end of the support rod is supported on the bottom surface of the table top to fix the table top.
[0017] Furthermore, the push rod is provided with a receiving groove matched with the support rod.
[0018] Advantages of this utility model:
[0019] 1. The technical solution of this application uses photoelectric sensors to monitor the number of sorted items to ensure that the sorted quantity is consistent with the actual sorted quantity, and then guides through light strips to facilitate subsequent operations.
[0020] 2. The sorted items fall on the operating table and can be directly packaged and shipped out on the operating table, thereby improving the overall sorting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the structure of a trolley sorting equipment Figure 1 .
[0022] Figure 2 A schematic diagram of the structure of a trolley sorting equipment Figure 2 .
[0023] Figure 3This is a structural schematic diagram of a hidden conveyor belt in a trolley sorting device.
[0024] Figure 4 It is a schematic diagram of the local structure of the transmission component.
[0025] Figure 5 It is a schematic diagram of the local structure of the tensioning component.
[0026] Figure 6 Schematic diagram of the local structure of the operating table Figure 1 .
[0027] Figure 7 Schematic diagram of the local structure of the operating table Figure 2 .
[0028] In the figure: 1. Support frame, 11. Adjustable feet;
[0029] 2. Support plate, 21. Active roller, 22. Driven roller, 23. Conveyor belt, 24. Support plate, 25. Reinforcement rod;
[0030] 3. Motor seat;
[0031] 4. Electric motor;
[0032] 5. Transmission assembly, 51. Pulley, 52. Belt;
[0033] 6. Blocking plate, 61. Light strip, 62. Photoelectric sensor;
[0034] 7. tensioning assembly, 71. tensioning slider, 72. screw rod, 73. driving frame;
[0035] 8. Operating table, 81. Slide rail, 82. Lifting slider, 83. Connecting plate, 84. Electric push rod, 85. Push rod, 86. Table, 87. Support rod, 88. Rotating part. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work should fall within the scope of protection of the present application.
[0037] An embodiment of the present application provides a cart sorting device.
[0038] Embodiment 1, as Figure 1-7 shown.
[0039] A trolley sorting device comprises a support frame 1, and an adjustable support foot 11 is installed on the bottom surface of the support frame 1. The height of the sorting device can be adjusted by the adjustable support foot 11, and the device can also be adjusted to make the device level to avoid shaking of the device during the sorting process.
[0040] A pair of support plates 2 are installed on both sides of the top surface of the support frame 1, and an active roller 21 and a driven roller 22 are installed at both ends of the inner side of the support plate 2 respectively. The active roller 21 and the driven roller 22 can rotate, and a conveyor belt 23 is covered between the active roller 21 and the driven roller 22, so that the conveyor belt 23 can realize directional transportation of objects.
[0041] A motor seat 3 is installed inside the support plate 2, and a motor 4 is installed on the motor seat 3. The motor 4 is preferably a forward and reverse type. A transmission assembly 5 is installed between the output shaft of the motor 4 and the active roller 21, and the motor 4 drives the active roller 21 to rotate synchronously through the transmission assembly 5.
[0042] The transmission assembly 5 includes a pulley 51 and a belt 52 . The pulley 51 is installed on the output shaft of the motor 4 and one side of the active roller 21 . The outer sides of the two pulleys 51 are covered with the belt 52 .
[0043] A blocking plate 6 is installed on the top surface of the support plate 2 on one side, and a light strip 61 and a photoelectric sensor 62 are installed on one end of the blocking plate 6. The light strip 61 and the photoelectric sensor 62 are located on the side where the conveyor belt 23 sorts and outputs the items and causes them to fall.
[0044] The photoelectric sensor 62 is used to detect the number of items passing on the conveyor belt 23, thereby realizing the monitoring of the number of sorted items. The light strip 61 transmits the sorted number to the host computer through the photoelectric sensor 62, and the host computer controls the light strip 61 to display different colors for subsequent operations.
[0045] A tensioning assembly 7 is installed between the driven roller 22 and the support plate 2 to achieve tensioning of the conveyor belt 23, thereby preventing the conveyor belt 23 from becoming loose or sagging due to long-term use.
[0046] The tensioning assembly 7 includes a tensioning slider 71, a screw rod 72, and a driving frame 73. A tensioning groove is provided through one end of the support plate 2, and a tensioning slider 71 is slidably connected in the tensioning groove. Two tensioning sliders 71 are located at both ends of the driven roller 22 and are rotatably connected thereto. The driving frame 73 is installed on the side wall of the support plate 2 outside the tensioning groove. The screw rod 72 passes through the outer end of the tensioning slider 71 and is screwed thereto, and the bottom end of the screw rod 72 is rotatably connected to the inner side of the driving frame 73. The screw rod 72 is screwed, thereby driving the tensioning slider 71 to move forward and backward along the driving groove, thereby driving the driven roller 22 to move forward and backward, and performing a tensioning operation on the conveyor belt 23.
[0047] A supporting plate 24 is installed inside the two support plates 2 to support the conveyor belt 23 to prevent the conveyor belt 23 from sagging due to the heavy weight of the items during transportation.
[0048] A reinforcing rod 25 is installed inside the two support plates 2 to increase the rigidity and strength of the two support plates 2 and make the object sorting process more stable.
[0049] An operating table 8 is installed on one side of the support frame 1 to facilitate packaging and warehouse-out operations.
[0050] The operating table 8 includes a slide rail 81, a lifting slider 82, a connecting plate 83, an electric push rod 84, a push rod 85, a table 86, a support rod 87, and a rotating member 88. A pair of the slide rails 81 are installed on one side of the support frame 1. The slide rails 81 are slidably connected to the lifting slider 82. The connecting plate 83 is installed at the bottom end of the slide rail 81 and the bottom end of the lifting slider 82. The electric push rod 84 is installed between the two connecting plates 83. A push rod 85 is fixedly installed between the top ends of the two lifting sliders 82. The front end of the push rod 85 is rotatably connected to the table 86. The rotating member 88 is installed at the lower end of the lifting slider 82. The bottom end of the support rod 87 is rotatably connected to the rotating member 88. The support rod 87 rotates around the rotating member 88. When the support rod 87 rotates outward, the top end of the support rod 87 is supported on the bottom surface of the table 86 to fix the table 86. When in use, the height of the lifting slider 82 is adjusted by the electric push rod 84 according to the actual use situation, and then the height of the table 86 is adjusted. When subsequent operations such as packaging are required, the table 86 is rotated outward to make it horizontal. Then the support rod 87 is rotated outward so that the top of the support rod 87 is supported on the bottom surface of the table 86. A friction pad is installed on the top surface of the support rod 87 to increase the friction between the support rod 87 and the table 86 to prevent the support rod 87 from rotating during use. When the table 86 is not in use, lift the table 86, then rotate the support rod 87 inward, and finally put down the table 86 to keep it in a vertical state.
[0051] The top rod 85 is provided with a receiving groove adapted to the support rod 87, so that the support rod 87 can be completely rotated into the vertical plane where the top plate is located, thereby allowing the table plate 86 to maintain a vertical state.
[0052] When the utility model is in use:
[0053] According to the sorting needs, several trolley sorting devices of the technical solution of the present application are cross-combined and used, thereby realizing the sorting of items from different sorting devices.
[0054] During the sorting process, the items are first identified by the controller and then placed on the conveyor belt of the sorting device. The controller controls the motor to rotate forward and reverse to send the items out from one side of the sorting device. At this time, the photoelectric sensor counts the items and then transmits the signal to the controller. The controller controls the light strip to display different colors to facilitate subsequent operations.
[0055] When it is necessary to carry out operations such as packaging on the sorted articles, the table is rotated outward to make it horizontal, and then the support rod is rotated outward to make the top end of the support rod supported on the bottom surface of the table.
[0056] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0057] Those skilled in the art will easily think of other embodiments of the present application after considering the specification and practicing the application disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary technical means in the art that are not disclosed in the present application. The specification and embodiments are only regarded as exemplary, and the true scope and spirit of the present application are pointed out by the claims. It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The scope of the present application is limited only by the attached claims.
Claims
1. A trolley sorting device, comprising a support frame, characterized in that: A pair of support plates are installed on both sides of the top surface of the support frame, and a driving roller and a driven roller are installed at both ends of the inner side of the support plate respectively, a motor seat is installed on the inner side of the support plate, a motor is installed on the motor seat, a transmission assembly is installed between the output shaft of the motor and the driving roller, and a conveyor belt is covered between the driving roller and the driven roller; A blocking plate is installed on the top surface of the support plate on one side, and a light strip and a photoelectric sensor are installed on one end of the blocking plate; An operating table is installed on one side of the supporting frame.
2. A trolley sorting device according to claim 1, characterized in that: The bottom surface of the support frame is provided with adjustable feet.
3. The trolley sorting device according to claim 1, characterized in that: The transmission assembly comprises a pulley and a belt. The pulleys are installed on the output shaft of the motor and one side of the active roller. The belts are covered on the outer sides of the two pulleys.
4. The trolley sorting device according to claim 1, characterized in that: A tensioning assembly is installed between the driven roller and the support plate.
5. The trolley sorting device according to claim 4, characterized in that: The tensioning assembly includes a tensioning slider, a screw rod, and a driving frame. A tensioning groove is penetrated through one end of the support plate, and a tensioning slider is slidably connected in the tensioning groove. The two tensioning sliders are located at both ends of the driven roller and are rotatably connected thereto. The driving frame is installed on the side wall of the support plate outside the tensioning groove. The screw rod penetrates through the outer end of the tensioning slider and is threaded thereto, and the bottom end of the screw rod is rotatably connected to the inner side of the driving frame.
6. The trolley sorting device according to claim 1, characterized in that: Support plates are installed on the inner sides of the two support plates.
7. The trolley sorting device according to claim 1, characterized in that: Reinforcement rods are installed on the inner sides of the two support plates.
8. The trolley sorting device according to claim 1, characterized in that: The operating table includes slide rails, a lifting slider, a connecting plate, an electric push rod, a push rod, a table, a support rod, and a rotating part. A pair of slide rails are installed on one side of the support frame, and the slide rails are slidably connected to the lifting slider. The connecting plate is installed at the bottom end of the slide rail and the bottom end of the lifting slider, the electric push rod is installed between the two connecting plates, and a push rod is fixedly installed between the top ends of the two lifting sliders. The front end of the push rod is rotatably connected to the table, and the rotating part is installed at the lower end of the lifting slider. The bottom end of the support rod is rotatably connected to the rotating part, and the support rod rotates around the rotating part. When the support rod rotates outward, the top end of the support rod is supported on the bottom surface of the table to fix the table.
9. The trolley sorting device according to claim 8, characterized in that: The top rod is provided with a receiving groove matched with the support rod.