Modular lathe bed of cantilever type three-dimensional five-axis cutting machine
Through the modularly designed cantilever three-dimensional five-axis cutting machine body, the freely combined bed unit is used to solve the problem that the traditional bed structure cannot meet different processing needs, and achieves cost reduction and optimization of floor area.
Patent Information
- Application Number
- CN202423061990.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-12-12
AI Technical Summary
The traditional laser cutting machine tool body structure is integrated, which cannot meet the stroke length of different processing needs, resulting in high production costs and large area.
The cantilever three-dimensional five-axis cutting machine tool body adopts a modular design. The bed body of different lengths is formed through a freely combined bed unit, and the connecting components are used for detachable connection to reduce unnecessary stroke lengths.
It realizes flexible combination of bed unit according to processing needs, reducing production costs and reducing the floor area of bed.
Smart Images
Figure CN222471177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of laser cutting machines, in particular to a modular bed of a cantilevered three-dimensional five-axis cutting machine. Background Art
[0002] The modular bed is used to install the cantilevered 3D five-axis laser cutting machine, which can move on the bed during operation. Laser cutting machine technology has been widely used in various industries. In addition to cutting standardized plates and pipes, it is also necessary to consider cutting 3D parts with complex curved surface structures.
[0003] With the increase of processing demand, there are also demands for various lengths of bed stroke. Traditional bed is an integrated structure. If the bed stroke cannot meet the demand when the laser cutting machine is used, it is necessary to produce a new bed that meets the stroke requirements, which greatly increases the production cost; and if a bed with a longer stroke is used, the bed will have more unnecessary strokes, making the bed occupy a larger area. Utility Model Content
[0004] In order to reduce the production cost of a bed and reduce the floor space occupied by the bed when a laser cutting machine is used, the utility model provides a modular bed of a cantilevered three-dimensional five-axis cutting machine.
[0005] The utility model provides a cantilever three-dimensional five-axis cutting machine modular bed, which adopts the following technical solutions:
[0006] A modular bed of a cantilevered three-dimensional five-axis cutting machine, comprising a bed body, the bed body comprising a plurality of bed units that can be freely combined to form bed units of different lengths, the bed units being detachably connected via a connecting assembly, the connecting assembly comprising a tie rod penetrating the bed unit on one side, an inner tensioning rod telescopically mounted on the tie rod, a clamping cylinder penetrating the bed unit on the other side and threadedly connected to the inner tensioning rod to clamp the inside of the bed units on both sides, and a clamping nut sleeved on the outside of the clamping cylinder and used to clamp the outside of the bed units on both sides;
[0007] One end of the tie rod has an abutment portion, the tie rod is hollow inside and has a sliding groove along the length direction, the inner tension rod is provided with a clamping sheet, the clamping sheet slides in the sliding groove and is clamped against the inner wall of the bed unit with the cooperation of the clamping cylinder;
[0008] The connection assembly also includes a connection plate, and the connection plate is respectively connected to the bottom of two adjacent bed units.
[0009] By adopting the above technical solution and modularizing the bed body, multiple bed units can be freely combined to form bed bodies with different stroke sizes. During laser cutting machine processing, bed units of different combinations are reasonably selected and combined according to processing requirements, so that the bed body occupies a smaller area; and after producing multiple bed units with small strokes at one time, they can be used in combination when in use, reducing production costs.
[0010] At the same time, the bed units are connected by connecting components, which can compress the upper and lower ends of the bed body. When using the tension rod, the inner tension rod, the compression cylinder and the compression nut, the combination of the compression cylinder and the compression sheet can compress the inner walls of the bed units on both sides against each other, and the combination of the abutment part and the compression nut can compress the outer walls of the bed units on both sides against each other, so that all the bed units are connected more stably.
[0011] Moreover, when the tie rod is not long enough, the clamping cylinder cooperates with the tie rod thread, and the clamping cylinder can clamp the bed body. The clamping cylinder can also be used to extend the length of the tie rod, so that the tie rod and the clamping nut can form a tie structure.
[0012] Optionally, the clamping plate is telescopically mounted on a side wall of the inner tensioning rod, and the clamping plate has a guiding slope, which faces the direction in which the inner tensioning rod exits the bed unit.
[0013] By adopting the above technical solution, when the inner tension rod needs to be taken out from the bed unit, the guiding slope of the clamping plate can move relative to the edge of the mounting hole, so that the clamping plate retracts into the inner tension rod, thereby facilitating the removal of the inner tension rod from the bed body.
[0014] Optionally, the bed unit has a material-reducing cavity, and the bed unit includes a bed shell and a rib plate assembly arranged in the material-reducing cavity and used to enhance the structural strength.
[0015] Optionally, the rib plate assembly includes a horizontal rib plate arranged horizontally and a vertical rib plate arranged vertically to the horizontal rib plate, and the horizontal rib plate and the vertical rib plate divide the material reduction cavity into a plurality of cavity units.
[0016] By adopting the above technical solution and arranging horizontal ribs and vertical ribs, the bed unit can resist pressure in the horizontal and vertical directions, thereby improving the structural strength of the bed body.
[0017] Optionally, the horizontal ribs and the vertical ribs are both provided with through holes to connect the cavity units.
[0018] By adopting the above technical solution, the through-holes can reduce the weight of the bed unit, and the operators can conveniently weld and fix the horizontal ribs and the vertical ribs through the through-holes, which is more convenient.
[0019] Optionally, the bed shell is provided with a back plate gap, and the back plate gap passes through the cavity unit.
[0020] By adopting the above technical solution, the back plate gap can reduce the weight of the bed unit, and the operator can weld and fix the horizontal rib plate and the vertical rib plate through the back plate gap, which is more convenient.
[0021] Optionally, the bed unit includes a lower bed and an upper bed connected to the top of the lower bed, and the thickness of the upper bed is smaller than the thickness of the lower bed.
[0022] Optionally, the lower bed and the upper bed both have guide rail surfaces in the length direction for guide rail installation.
[0023] By adopting the above technical solution, the design of narrow top and wide bottom increases the span of the guide surface, thereby improving the stability of the cantilever beam of the laser cutting machine. This design not only ensures the stability of the structure, but also increases the span of the guide surface, further improving the overall stability of the bed.
[0024] Optionally, a lifting assembly for lifting is provided on the side wall of the bed unit, and the lifting assembly includes an upper lifting ear provided on the upper bed.
[0025] Optionally, the lifting assembly also includes a lower lifting ear arranged on the lower bed.
[0026] By adopting the above technical solution, the upper lifting lug can be used to lift the bed unit vertically. The combination of the upper lifting lug and the lower lifting lug can facilitate the turning of the bed during processing, and this design improves the operability and processing efficiency of the bed.
[0027] In summary, the present invention includes at least one of the following beneficial technical effects:
[0028] A modular bed of a cantilevered three-dimensional five-axis cutting machine. By modularizing the bed body, multiple bed units can be freely combined to form a bed body with different stroke sizes. During laser cutting machine processing, bed units of different combinations are reasonably selected and combined according to processing requirements, so that the bed body occupies a small area; and after producing a plurality of bed units with small strokes at one time, they can be combined and used when in use, thereby reducing production costs;
[0029] By designing the interior of the bed unit as a hollow structure and reinforcing it with a rib plate assembly, a through hole is provided on the rib plate assembly, and a back plate notch is provided on the back of the bed unit, the above structure reduces the weight of the bed body, improves the structural strength of the bed body, and facilitates the operator to perform welding;
[0030] By designing the cross section of the bed body into a trapezoidal shape, the design of narrow at the top and wide at the bottom increases the span of the guide surface, thereby improving the stability of the cantilever beam of the laser cutting machine. This design not only ensures the stability of the structure, but also increases the span of the guide surface, further improving the overall stability of the bed. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of a modular bed of a cantilevered three-dimensional five-axis cutting machine according to an embodiment of the utility model;
[0032] Figure 2 is a cross-sectional view of a connection assembly according to an embodiment of the utility model;
[0033] Figure 3 It is a structural schematic diagram of a bed unit of an embodiment of the utility model;
[0034] Figure 4 It is a side view of a bed unit of an embodiment of the utility model;
[0035] The names of the parts indicated by the numerical labels in the above drawings are as follows: 1. Bed body; 2. Bed unit; 21. Mounting hole; 22. Reduction cavity; 23. Bed shell; 24. Rib plate assembly; 241. Horizontal rib plate; 242. Vertical rib plate; 243. Through hole; 244. Back plate notch; 25. Lower bed; 26. Upper bed; 27. Guide surface; 3. Connecting assembly; 31. Tie rod; 311. Abutment; 312. Sliding groove; 32. Inner tension rod; 321. Threaded section; 322. Clamping plate; 323. Guide ramp; 33. Clamping cylinder; 34. Clamping nut; 35. Connecting plate; 4. Lifting assembly; 41. Upper lifting ear; 42. Lower lifting ear. DETAILED DESCRIPTION
[0036] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0037] The utility model embodiment discloses a modular bed of a cantilevered three-dimensional five-axis cutting machine.
[0038] Reference Figure 1A cantilever three-dimensional five-axis cutting machine modular bed includes a bed body 1, and the bed body 1 includes a plurality of bed units 2. The bed unit 2 has a plurality of different lengths. By freely combining the bed units 2 of different lengths, a plurality of bed bodies 1 of different lengths can be formed to meet different processing requirements. Before installing the laser cutting machine, the bed units 2 are first combined so that adjacent bed units 2 are connected and fixed to ensure that the laser cutting machine runs stably and smoothly.
[0039] Reference Figure 2 After the multiple bed units 2 are assembled, they are detachably connected through the connecting assembly 3. The connecting assembly 3 includes a tie rod 31, an inner tension rod 32, a clamping cylinder 33, a clamping nut 34 and a connecting plate 35. The tie rod 31, the inner tension rod 32, the clamping cylinder 33 and the clamping nut 34 are applied to the upper end of the bed body 1 to clamp and connect the upper ends of all the bed units 2, and the connecting plate 35 is applied to the lower end of the bed body 1 to connect the lower ends of all the bed units 2.
[0040] The tie rod 31 is in the shape of a screw, with an external thread on the outside, and an abutment portion 311 at one end. The tie rod 31 is hollow inside, and has a sliding groove 312 along the length direction. The sliding groove 312 runs through the inner and outer surfaces of the tie rod 31, and there are multiple sliding grooves 312 distributed circumferentially.
[0041] The bed unit 2 has mounting holes 21 formed through the side walls on both sides, and the tie rod 31 is installed through the mounting hole 21 of the bed unit 2 on one side. When the tie rod 31 is installed on the bed unit 2, the abutment portion 311 abuts against the side wall of the bed unit 2.
[0042] The inner tension rod 32 is a solid rod with a threaded section 321 at one end. The diameter of the threaded section 321 is equal to the diameter of the external thread of the tension rod 31. A compression piece 322 is installed on the outer circumference of the other end of the inner tension rod 32 to be retracted and extended by a spring.
[0043] The inner tension rod 32 is telescopically installed in the inner cavity of the tension rod 31, and the compression piece 322 is driven by the spring to extend out of the sliding groove 312. In this embodiment, the number of compression pieces 322 corresponds to the number of sliding grooves 312. When the inner tension rod 32 is telescopically installed relative to the tension rod 31, the compression piece 322 can slide in the sliding groove 312.
[0044] Furthermore, the clamping piece 322 has a guiding slope 323, and the guiding slope 323 faces the direction in which the inner tension rod 32 exits the bed unit 2. When the inner tension rod 32 needs to be taken out of the bed unit 2, the guiding slope 323 of the clamping piece 322 can move relative to the edge of the mounting hole 21, so that the clamping piece 322 retracts into the inner tension rod 32, and the inner tension rod 32 can be taken out of the mounting hole 21.
[0045] The clamping cylinder 33 is a hollow cylinder with two ends open, and has threads inside and outside. The clamping cylinder 33 is installed on the bed unit 2 on the other side and is sleeved on the outside of the tie rod 31 and the inner tension rod 32. The clamping cylinder 33 can be threadedly matched with the tie rod 31 and the inner tension rod 32.
[0046] When installing the clamping cylinder 33, the clamping cylinder 33 first cooperates with the threaded section 321 of the inner tension rod 32. By rotating the clamping cylinder 33, the inner tension rod 32 can be horizontally extended and retracted, so that the clamping piece 322 is pressed against the inner wall of the bed unit 2. When the clamping piece 322 abuts against the inner wall of the bed unit 2, the clamping cylinder 33 is continuously rotated, and the clamping cylinder 33 can be threadedly matched with the tension rod 31, and finally the clamping cylinder 33 is pressed against the inner wall of the bed unit 2 on the other side.
[0047] The clamping nut 34 is threadedly mounted on the outer wall of the clamping tube 33 and can be clamped against the side wall of the bed unit 2 on the other side.
[0048] The combination of the clamping cylinder 33 and the clamping plate 322 can press the inner walls of the bed units 2 on both sides against each other, and the combination of the abutment portion 311 and the clamping nut 34 can press the outer walls of the bed units 2 on both sides against each other, thereby making the connection of all the bed units 2 more stable.
[0049] Reference Figure 1 The connecting plate 35 is installed on the lower end side wall of the bed unit 2, and connects two adjacent bed units 2 by screw fixing.
[0050] Reference Figure 3 Furthermore, in order to reduce the weight of the bed unit 2, the bed unit 2 is hollow inside and has a material-reducing cavity 22. The bed unit 2 includes a bed shell 23 and a rib plate assembly 24 disposed in the material-reducing cavity 22. The rib plate assembly 24 is used to improve the structural strength of the bed unit 2. The rib plate assembly 24 divides the material-reducing cavity 22 into a plurality of cavity units.
[0051] The rib plate assembly 24 includes a horizontal rib plate 241 and a vertical rib plate 242. The horizontal rib plate 241 is horizontally arranged and welded to the bed unit 2, and the horizontal rib plate 241 enables the bed unit 2 to resist horizontal pressure. The vertical rib plate 242 is arranged perpendicular to the horizontal rib plate 241, and the vertical rib plate 242 is welded to the horizontal rib plate 241 and the bed unit 2, and the vertical rib plate 242 enables the bed unit 2 to resist vertical pressure.
[0052] In order to further reduce the weight of the bed unit 2 and facilitate welding operations, the horizontal rib plate 241 and the vertical rib plate 242 are both provided with through holes 243, which can connect all the cavity units, and the back of the bed shell 23 is also provided with a back plate notch 244, which penetrates the cavity unit. When the operator performs welding operations, he can penetrate from the back plate notch 244 and perform welding through the through holes 243.
[0053] Reference Figure 1 and Figure 3 Furthermore, the cross-section of the bed unit 2 is trapezoidal, and is a structure that is narrow at the top and wide at the bottom. The bed unit 2 includes a lower bed 25 and an upper bed 26 connected to the top of the lower bed 25. The thickness of the upper bed 26 is less than the thickness of the lower bed 25. Both the upper bed 26 and the lower bed 25 have guide rail surfaces 27, and the guide rail surfaces 27 are used for guide rail installation. After the guide rail is installed on the bed unit 2, the laser cutting machine can be installed on the guide rail. Due to the structure that is narrow at the top and wide at the bottom, the span of the guide rail surface 27 is increased, thereby improving the stability of the cantilever beam of the laser cutting machine and improving the overall stability of the bed unit 2.
[0054] Reference Figure 1 and Figure 4 Further, in order to facilitate the handling and lifting of the bed unit 2, a lifting assembly 4 is provided on the bed unit 2. The lifting assembly 4 includes an upper lifting lug 41 and a lower lifting lug 42, wherein the upper lifting lug 41 is provided on the side wall of the upper bed 26, and the lower lifting lug 42 is provided on the side wall of the lower bed 25.
[0055] By using the upper lifting lug 41, it is possible to facilitate vertical lifting of the bed unit 2. By using a combination of the upper lifting lug 41 and the lower lifting lug 42, it is possible to facilitate turning of the bed during processing.
[0056] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A modular bed of a cantilevered three-dimensional five-axis cutting machine, comprising a bed body (1), characterized in that: The bed body (1) comprises a plurality of bed units (2) that can be freely combined to form bed units of different lengths, the bed units (2) being detachably connected via a connecting assembly (3), the connecting assembly (3) comprising a tie rod (31) passing through the bed unit (2) on one side, an inner tension rod (32) telescopically mounted on the tie rod (31), a clamping cylinder (33) passing through the bed unit (2) on the other side and threadedly connected to the inner tension rod (32) to clamp the inside of the bed units (2) on both sides, and a clamping nut (34) sleeved on the outside of the clamping cylinder (33) and used to clamp the outside of the bed units (2) on both sides; One end of the tie rod (31) has an abutment portion (311), the interior of the tie rod (31) is hollow and has a sliding groove (312) along the length direction, the inner tension rod (32) is provided with a clamping plate (322), the clamping plate (322) slides in the sliding groove (312) and is clamped against the inner wall of the bed unit (2) with the cooperation of the clamping cylinder (33); The connection assembly (3) further comprises a connection plate (35), wherein the connection plate (35) respectively connects the bottoms of two adjacent bed units (2).
2. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 1, characterized in that: The clamping plate (322) is telescopically mounted on the side wall of the inner tensioning rod (32), and the clamping plate (322) has a guiding inclined surface (323), and the guiding inclined surface (323) faces the direction in which the inner tensioning rod (32) exits the bed unit (2).
3. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 1, characterized in that: The bed unit (2) has a material-reducing cavity (22), and the bed unit (2) comprises a bed shell (23) and a rib plate assembly (24) arranged in the material-reducing cavity (22) and used to enhance structural strength.
4. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 3, characterized in that: The rib plate assembly (24) comprises a horizontal rib plate (241) arranged horizontally and a vertical rib plate (242) arranged vertically to the horizontal rib plate (241), wherein the horizontal rib plate (241) and the vertical rib plate (242) divide the material reduction cavity (22) into a plurality of cavity units.
5. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 4, characterized in that: The horizontal rib plate (241) and the vertical rib plate (242) are both provided with a through hole (243) to communicate with the cavity unit.
6. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 5, characterized in that: The bed shell (23) is provided with a back plate notch (244), and the back plate notch (244) penetrates through the cavity unit.
7. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 1, characterized in that: The bed unit (2) comprises a lower bed (25) and an upper bed (26) connected to the top of the lower bed (25); the thickness of the upper bed (26) is smaller than the thickness of the lower bed (25).
8. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 7, characterized in that: The lower bed (25) and the upper bed (26) both have guide rail surfaces (27) in the length direction for installing guide rails.
9. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 7, characterized in that: A lifting assembly (4) for lifting is provided on the side wall of the bed unit (2), and the lifting assembly (4) comprises an upper lifting lug (41) provided on the upper bed (26).
10. The modular bed of a cantilevered three-dimensional five-axis cutting machine according to claim 9, characterized in that: The lifting assembly (4) further comprises a lower lifting lug (42) arranged on the lower bed (25).