Circulating assembly processing line for charging guns

By designing the charging gun circulation assembly processing line, using two parallel assembly processing lines and transfer material transverse mechanisms, the problems of large site occupation, high cost and large labor force for the traditional production line are solved, and efficient and low-cost Circular processing effect.

CN222471386UActive Publication Date: 2025-02-14DONGGUAN LIUSHE MASCH AUTOMATION CO LTD
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Patent Information

Application Number
CN202421165864.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-14
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The traditional charging gun production line has complex station layout, large site occupies a large cost, and requires a large amount of manual labor to return the fixture, resulting in low processing efficiency and high cost.

Method used

A charging gun circulation assembly processing line is designed, and the circulating return and transfer of the fixture is realized through two parallel assembly processing lines and a transverse transfer mechanism, forming a circulating processing line.

Benefits of technology

It effectively reduces the site area of ​​the processing line, improves the overall processing efficiency, reduces processing costs, and meets the needs of modern industries.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging gun circulating assembling and processing line which comprises two assembling and processing lines arranged in parallel, and each assembling and processing line comprises a processing conveying belt and a plurality of processing stations arranged in sequence. The machining stations are connected together through a machining conveying belt. The front end and the rear end of each assembly machining line are each provided with a set of material transferring and transverse moving mechanism, the two assembly machining lines are connected end to end through the material transferring and transverse moving mechanisms, and a circulation machining line is formed. The charging gun assembling line is applied to assembling work of a charging gun, connection work of two or more assembling machining lines is achieved through the material transferring and transverse moving mechanism, a circulation assembling line capable of achieving circulation machining is formed, and the backflow machining effect of a jig is achieved; the site occupied area of the whole machining line can be effectively reduced, meanwhile, the whole machining efficiency can be effectively improved, and the machining cost is reduced; and compared with a traditional machining line, the requirements of the current industry are better met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of assembly processing lines and relates to a charging gun circulation assembly processing line. Background Art

[0002] At present, the production of charging guns in the industry still mainly relies on the production line processing method. This processing method has high processing efficiency and high scalability, and can efficiently process different types of charging gun products according to different processing requirements. However, the traditional processing line has the defects of complex station layout, large space occupation, and high cost; especially for assembly products that need to use jigs as carriers, the reflow of jigs after processing also requires a lot of manual labor, which not only reduces processing efficiency, but also increases the overall processing cost. Utility Model Content

[0003] In order to solve the implementation technical problems, the utility model adopts the following technical solutions:

[0004] A charging gun cycle assembly processing line, comprising: two parallel assembly processing lines, each assembly processing line comprising: a processing conveyor belt and a plurality of sequentially arranged processing stations; the processing stations are connected together by the processing conveyor belt;

[0005] A plurality of processing jigs for placing products to be assembled are arranged in the processing conveyor belt of the assembly processing line;

[0006] The processing directions of the two assembly processing lines are opposite, and a set of material transfer and transverse movement mechanisms are provided at both ends of the assembly processing lines. The two assembly processing lines are connected end to end through the material transfer and transverse movement mechanisms to form a circular processing line.

[0007] The material transfer and transverse movement mechanism includes: a material transfer frame spanning between the various assembly and processing lines, on which a group of material transfer moving modules spanning the various assembly and processing lines are arranged; a group of material transfer conveyor belts are installed on the material transfer moving modules, and the material transfer conveyor belts can be driven by the material transfer moving modules to connect with the processing conveyor belts of each assembly and processing line to realize the material transfer action.

[0008] As a further solution of the utility model: the assembly processing line is composed of several groups of driving mechanisms, which include: a transmission frame, a driving shaft and a driving motor are installed on the upper end of the transmission frame, and the driving motor and the driving gear shaft are matched with each other;

[0009] Driving gears are arranged at both ends of the driving shaft, and a transmission gear corresponding to the driving gear is arranged at the rear end of the driving shaft; the transmission work of the processing fixture is realized through the cooperation of the driving gear and the transmission gear.

[0010] As a further solution of the utility model: a jig limit cylinder is arranged at the discharging direction position of the material transfer rack, and a limit seat is installed on the piston rod of the jig limit cylinder.

[0011] As a further solution of the utility model: a chain adjustment base for adjusting the position of the transmission gear is also provided in the material transfer machine frame, and a distance adjustment groove extending toward the driving gear is formed in the chain adjustment base, and the shaft of the driving gear is installed in the distance adjustment groove.

[0012] As a further solution of the utility model: a group of semi-enclosed limit frames are also provided in the material transfer moving module of the material transfer transverse movement mechanism, and the limit frames enclose the material transfer conveyor belt, and the limit frames correspond to the size of the processing fixture.

[0013] The beneficial effects of the utility model: when applied to the assembly of charging guns, the connection work of two or more assembly processing lines is realized through the material transfer and transverse movement mechanism, forming a circular assembly line that can realize circular processing, and realizing the effect of reflow processing of the fixture; it can effectively reduce the site occupation area of ​​the overall processing line, and at the same time can effectively improve the overall processing efficiency and reduce processing costs; compared with traditional processing lines, it is more in line with the current industry needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model.

[0015] Figure 2 It is a structural schematic diagram of the transverse shifting mechanism of the transfer material in the utility model.

[0016] Figure 3 It is a structural schematic diagram of the driving mechanism in the utility model.

[0017] Figure 4 It is another structural schematic diagram of the driving mechanism in the utility model. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0019] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0021] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] The utility model provides Figures 1 to 4 In an embodiment of the utility model, a charging gun cycle assembly processing line includes: two parallel assembly processing lines 2, each assembly processing line 2 includes: a processing conveyor belt 21 and a plurality of sequentially arranged processing stations 22, each processing station 22 is responsible for corresponding processing steps in turn; the processing stations 22 are connected together by the processing conveyor belt 21 to form an assembly line;

[0023] A plurality of processing jigs 3 for placing the products to be assembled are arranged in the processing conveyor belt 21 of the assembly processing line 2, and the products to be assembled are clamped by the processing jigs 3;

[0024] The processing directions of the two assembly processing lines 2 are opposite, and a set of material transfer and transverse movement mechanisms 1 are provided at both ends of the assembly processing line 2. The two assembly processing lines 2 are connected end to end through the material transfer and transverse movement mechanisms 1, so that the processing jig 3 in the first assembly processing line 2 can be transferred to the second assembly processing line 2. After the processing jig 3 completes the assembly and unloading work, the material transfer and transverse movement mechanism 1 will return the unloaded processing jig 3 to the first assembly processing line 2, forming a circular processing line structure;

[0025] Specifically, the material transfer and transverse movement mechanism 1 includes: a material transfer frame 11 spanning between the assembly processing lines 2, and a group of material transfer moving modules 12 spanning the assembly processing lines 2 are arranged on the material transfer frame 11; a group of material transfer conveyor belts 13 are installed on the material transfer moving module 12. When the material transfer work is performed, the material transfer moving module 12 will drive the material transfer conveyor belt 13 to connect with the processing conveyor belt 21 of the assembly processing line 2, and take over the processing fixture 3 from the assembly processing line 2 to complete the material receiving action; then the material transfer moving module 12 will drive the material transfer conveyor belt 13 to connect with the processing conveyor belt 21 of another assembly processing line 2, and send in the processing fixture 3 to complete the material transfer action.

[0026] Furthermore, the assembly processing line 2 is composed of a plurality of drive mechanisms 21, which include: a transmission frame 210, a drive shaft 213 and a drive motor 211 are installed at the upper end of the transmission frame 210, and the drive motor 211 and the drive shaft 213 are in transmission cooperation;

[0027] The driving shaft 213 is provided with driving gears 212 at both ends, and the rear end of the driving shaft 213 is provided with a transmission gear 216 corresponding to the driving gear 212; during the transmission work, the driving motor 211 is used as the driving source, which is connected to the driving shaft 213 through a chain and a conveyor belt structure to realize the driving, and the transmission work of the processing jig is realized through the cooperation of the driving gear 212 and the transmission gear 216. Each driving mechanism 21 can realize independent driving work, and can achieve the effect of independent speed regulation for different assembly stations.

[0028] Furthermore, a jig limit cylinder 214 is provided at the discharge direction position of the material transfer machine frame 11, and a limit seat 215 is installed on the piston rod of the jig limit cylinder 214. When the processing jig 3 is fed in, the jig limit cylinder 214 will drive the limit seat 215 to lift up and block the processing jig 3 to avoid over-material.

[0029] Furthermore, in order to meet different processing requirements, a chain adjustment base 217 for adjusting the position of the transmission gear 216 is also provided in the material transfer machine frame 11. A distance adjustment groove 218 extending in the direction of the driving gear 212 is formed in the chain adjustment base 217. The shaft of the driving gear 212 is installed in the distance adjustment groove 218. By changing the installation position of the driving gear 212 in the distance adjustment groove 218, the length of the installable chain can be adjusted, thereby achieving the effect of adjusting the feeding stroke.

[0030] Furthermore, in order to enable the material transfer and transverse shifting mechanism 1 to smoothly perform the material transfer effect of the processing jig 3, a group of semi-enclosed limit frames 14 are also provided in the material transfer moving module 12 of the material transfer and transverse shifting mechanism 1. The limit frames 14 enclose the material transfer conveyor belt 13, and the limit frames 14 correspond to the size of the processing jig 3; when the processing jig 3 is fed into the material transfer conveyor belt 13, the processing jig 3 will be against the limit frame 14, thereby achieving the effect of limiting the processing jig 3.

[0031] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A charging gun cycle assembly processing line, characterized in that: The invention comprises: two parallel assembly processing lines, each of which comprises: a processing conveyor belt and a plurality of processing stations arranged in sequence; the processing stations are connected together by the processing conveyor belt; A plurality of processing jigs for placing products to be assembled are arranged in the processing conveyor belt of the assembly processing line; The processing directions of the two assembly processing lines are opposite, and a set of material transfer and transverse movement mechanisms are provided at both ends of the assembly processing lines. The two assembly processing lines are connected end to end through the material transfer and transverse movement mechanisms to form a circular processing line. The material transfer and transverse movement mechanism includes: a material transfer frame spanning between the various assembly and processing lines, on which a group of material transfer moving modules spanning the various assembly and processing lines are arranged; a group of material transfer conveyor belts are installed on the material transfer moving modules, and the material transfer conveyor belts can be driven by the material transfer moving modules to connect with the processing conveyor belts of each assembly and processing line to realize the material transfer action.

2. A charging gun cycle assembly processing line according to claim 1, characterized in that: The assembly processing line is composed of several groups of driving mechanisms, which include: a transmission frame, a driving shaft and a driving motor are installed on the upper end of the transmission frame, and the driving motor and the driving gear shaft are in transmission cooperation; Driving gears are arranged at both ends of the driving shaft, and a transmission gear corresponding to the driving gear is arranged at the rear end of the driving shaft; the transmission work of the processing fixture is realized through the cooperation of the driving gear and the transmission gear.

3. A charging gun cycle assembly processing line according to claim 2, characterized in that: A jig limit cylinder is arranged at the discharging direction position of the material transfer rack, and a limit seat is installed on the piston rod of the jig limit cylinder.

4. The charging gun circulation assembly processing line according to claim 2, characterized in that: The material transfer rack is also provided with a chain adjustment base for adjusting the position of the transmission gear. The chain adjustment base is formed with a distance adjustment groove extending in the direction of the driving gear, and the shaft body of the driving gear is installed in the distance adjustment groove.

5. The charging gun circulation assembly processing line according to claim 1, characterized in that: A set of semi-enclosed limit frames are also provided in the material transfer moving module of the material transfer transverse movement mechanism. The limit frames enclose the material transfer conveyor belt, and the limit frames correspond to the size of the processing fixture.