Automatic assembling device for badge manufacturing

By designing a rotatable and lifting machining base and electromagnetic adsorption pressing mechanism in the automated assembly device for badge manufacturing, the manufacturing cost and maintenance difficulty caused by the complex structure of the existing device are solved, and the automatic flipping and pressing of the badge is realized. , improves production efficiency and product quality.

CN222471406UActive Publication Date: 2025-02-14SHENZHEN YAZHISEN CRAFTS CO LTD
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Patent Information

Application Number
CN202421275494.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-14
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The complex transmission mechanism of existing automated assembly devices for badge manufacturing increases manufacturing cost and maintenance difficulty, and the placement position and angle of badges require precise control, which increases operational difficulty and complexity.

Method used

An automated assembly device including fixtures and movable parts is designed, and the automatic flip and pressing of the badge is realized by providing a rotatable and lifting machining base, as well as an electromagnetic adsorption and pressing mechanism.

Benefits of technology

It simplifies the operation process, reduces the complexity and difficulty of operation, and improves the production efficiency, reduces the probability of errors, and improves the product's pass rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic assembling device for badge manufacturing, and relates to the field of assembling devices. The device comprises a fixed part and a movable part, the fixed part comprises a supporting plate and an auxiliary rod, the auxiliary rod is fixedly arranged at the top of the supporting plate, the movable part comprises an auxiliary plate, a pressing device and a machining base, the auxiliary plate is arranged above the supporting plate, a lifting motor is arranged at the top of the supporting plate, and the auxiliary plate is arranged above the pressing device. A lifting motor is arranged on the supporting plate, a lifting motor shaft is arranged at an output shaft of the lifting motor, a reciprocating screw penetrating through the supporting plate is arranged at the bottom of the lifting motor shaft, the pressing device is arranged below the auxiliary plate, and a machining base is arranged at the bottom of the pressing device. By arranging the rotatable and liftable machining base and the electromagnetic adsorption and pressing mechanism, automatic overturning and pressing of the badges are achieved, and the badges needing to be machined only need to be placed on the conveying belt at equal intervals, so that automatic overturning and pressing can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the field of assembly devices, and in particular relates to an automatic assembly device for badge manufacturing. Background Art

[0002] The badge of the prior art is a symbol worn on the body to indicate identity, occupation, and honor. The current pin-type badge usually consists of two parts, namely a badge body and a pin connected to the badge body. The badge body is generally provided with a solid cylindrical protrusion riveted to the pin. After the badge body is riveted to the pin with the solid cylindrical protrusion, the solid cylindrical protrusion on the badge body needs to be inserted into the rivet hole on the pin, and the badge body and the pin are riveted together using an impact press.

[0003] The Chinese patent with application number CN202211283204.1 discloses an automated assembly device for badge manufacturing, including: a workbench, on which a side plate is fixed, and on which a top plate is fixed; a material shifting assembly, which includes a material shifting plate and a bearing seat, the material shifting plate is rotatably mounted on the workbench, and the bearing seat is arranged on the upper surface of the material shifting plate in a circular array; a loading assembly, which includes two vibrating plates and two loading rails, and the two vibrating plates are used for loading metal cover plates and pin covers respectively. The present invention is conducive to the continuous progress of automated assembly of badges and effectively improves work efficiency. Compared with the prior art, the material shifting and pressing work of badge accessories are carried out simultaneously, with close coordination, and there is no need to set up multiple power drive devices, thereby improving transmission efficiency and reducing costs. Through mechanical transmission, the probability of error occurrence is reduced, which is conducive to ensuring the qualified rate of products.

[0004] However, in actual use, the above device uses a complex transmission mechanism to achieve the transmission and processing of the badge. Although it improves the production efficiency to a certain extent, the complex structure also brings many inconveniences. For example, the complex transmission mechanism increases the manufacturing cost and maintenance difficulty of the device, and also increases the possibility of failure. In addition, due to the structural limitations of the transmission mechanism, the placement position and angle of the badge need to be precisely controlled, which undoubtedly increases the difficulty and complexity of the operation.

[0005] In view of this, the present utility model is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an automatic assembly device for badge manufacturing.

[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0008] An automated assembly device for badge manufacturing, comprising a fixed part and a movable part, the fixed part comprising a support plate and an auxiliary rod, the auxiliary rod being fixedly arranged on the top of the support plate, the movable part comprising an auxiliary plate, a press and a processing base, the auxiliary plate being arranged above the support plate, a lifting motor being arranged on the top of the support plate, a lifting motor shaft being arranged at the output shaft of the lifting motor, a reciprocating screw penetrating the support plate being arranged at the bottom of the lifting motor shaft, the press being arranged below the auxiliary plate, and a processing base being arranged at the bottom of the press.

[0009] Optionally, the support plate and the auxiliary plate are both placed horizontally, and contact rods are evenly arranged at the bottom of the support plate, and the support plate is fixed by the contact rods.

[0010] Optionally, an adjustment box is provided on the outside of the lifting motor shaft, a rotating plate is provided on the outside of the adjustment box, a control rod is provided on the outside of the rotating plate, and the lifting and lowering of the presser is indirectly controlled by adjusting the connection between the control rod and the connecting square ring.

[0011] Optionally, a conical wheel 1 is provided on the outside of the lifting motor shaft, a rotating plate shaft is provided on one side of the rotating plate, and a conical wheel 2 is provided on one side of the rotating plate shaft. Both the conical wheel 1 and the conical wheel 2 are provided inside the adjusting box, and the conical wheel 1 and the conical wheel 2 are meshed with each other. This structure controls the rotation of the rotating plate by rotating the lifting motor shaft.

[0012] Optionally, a connecting square ring is provided on the outside of the rotating plate, and movable rods are provided on the top and bottom of the connecting square ring. The top movable rod passes through the auxiliary plate, and the bottom of the bottom movable rod is fixedly connected to the press, so as to control the lifting and lowering of the press.

[0013] Optionally, the lifting motor shaft is composed of an external non-rotating ring and an internal rotating rod, and the ring of the lifting motor shaft is arranged on both sides of the adjusting box, and the reciprocating screw is fixedly connected to the rod in the lifting motor, and an auxiliary base plate is fixedly arranged on the outside of the lifting motor shaft, so as to fix the position of the adjusting box and the auxiliary base plate.

[0014] Optionally, a rotating motor is disposed on the top of the auxiliary base plate, and the processing base is disposed at the output shaft of the rotating motor, so that the rotating motor controls the rotation of the processing base.

[0015] Optionally, the processing base includes a processing shaft, a processing base plate and an electromagnetic plate, the processing shaft is fixedly connected to the output shaft of the rotating motor, the processing base plate is arranged at the other end of the processing shaft, the electromagnetic plate is arranged on one side of the processing base plate, and an electromagnetic controller is arranged at the other end of the processing base plate, and the adsorption of the electromagnetic plate is controlled by the electromagnetic controller.

[0016] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0017] The utility model realizes automatic flipping and pressing of badges by providing a rotatable and liftable processing base, as well as an electromagnetic adsorption and pressing mechanism. Automatic flipping and pressing can be realized by simply placing the badges to be processed on the conveyor belt at equal distances. This simple operation method reduces the complexity and difficulty of the operation, and also improves production efficiency.

[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of an automated assembly device for badge manufacturing;

[0021] Figure 2 is a schematic diagram of the connection structure of the transfer plate;

[0022] Figure 3 It is a schematic diagram of the connection structure inside the regulating box;

[0023] Figure 4 It is a structural schematic diagram of the processing base;

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Fixing part; 101. Support plate; 1011. Contact rod; 102. Auxiliary rod; 2. Moving part; 201. Auxiliary plate; 202. Lifting motor; 2021. Lifting motor shaft; 2022. Reciprocating screw; 2023. Conical wheel one; 203. Adjusting box; 204. Turn plate; 2041. Turn plate shaft; 2042. Conical wheel two; 2043. Control rod; 205. Connecting square ring; 20501. Sliding hole; 2051. Moving rod; 206. Presser; 207. Auxiliary base plate; 208. Rotating motor; 209. Processing base; 2091. Processing shaft; 2092. Processing base plate; 2093. Electromagnetic plate; 2094. Electromagnetic controller.

[0026] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0027] The utility model will now be further described in detail with reference to the accompanying drawings.

[0028] See also Figure 1-4 As shown, in this embodiment, an automated assembly device for badge manufacturing is provided, including a fixed part 1 and a movable part 2, the fixed part 1 includes a support plate 101 and an auxiliary rod 102, the auxiliary rod 102 is fixedly arranged on the top of the support plate 101, the movable part 2 includes an auxiliary plate 201, a press 206 and a processing base 209, the auxiliary plate 201 is arranged above the support plate 101, a lifting motor 202 is arranged on the top of the support plate 101, a lifting motor 202 is arranged at the output shaft of the lifting motor 202, a reciprocating screw 2022 penetrating the support plate 101 is arranged at the bottom of the lifting motor shaft 2021, the press 206 is arranged below the auxiliary plate 201, and a processing base 209 is arranged at the bottom of the press 206.

[0029] It should be noted that the present application is arranged on one side of the conveyor belt. When necessary, the present application only needs to be connected to one side of the conveyor belt, and the badges to be processed on the conveyor belt can be transmitted at equal distances. This structure of equal distance transmission is well known in the art and will not be described in this application. In addition, the bolt controls the lifting and lowering of the movable part 2 through the reciprocating screw 2022.

[0030] The utility model realizes automatic flipping and pressing of badges by providing a rotatable and liftable processing base 209, as well as an electromagnetic adsorption and pressing mechanism. Automatic flipping and pressing can be realized by simply placing the badges to be processed on the conveyor belt at equal distances. This simple operation method reduces the complexity and difficulty of the operation, and also improves production efficiency.

[0031] In this embodiment, the support plate 101 and the auxiliary plate 201 are both placed horizontally, and contact rods 1011 are evenly arranged at the bottom of the support plate 101. The arrangement of the support plate 101 and the auxiliary plate 201 can conveniently control the lifting and lowering of the auxiliary plate 201, and the support plate 101 is fixed by the contact rods 1011.

[0032] In this embodiment, an adjustment box 203 is provided on the outside of the lifting motor shaft 2021, a rotating plate 204 is provided on the outside of the adjustment box 203, and a control rod 2043 is provided on the outside of the rotating plate 204. By rotating the rotating plate 204, the connection between the control rod 2043 and the connecting square ring 205 is adjusted to indirectly control the lifting and lowering of the press 206.

[0033] In this embodiment, a conical wheel 2023 is arranged on the outside of the lifting motor shaft 2021, a turning plate shaft 2041 is arranged on one side of the turning plate 204, and a conical wheel 2 2042 is arranged on one side of the turning plate shaft 2041. The conical wheel 1 2023 and the conical wheel 2 2042 are both arranged inside the adjusting box 203, and the conical wheel 1 2023 and the conical wheel 2 2042 are meshed with each other. This structure controls the rotation of the turning plate 204 by the rotation of the lifting motor shaft 2021.

[0034] In this embodiment, a connecting square ring 205 is provided on the outside of the rotating plate 204, and movable rods 2051 are provided on the top and bottom of the connecting square ring 205. The top movable rod 2051 passes through the auxiliary plate 201, and the bottom of the bottom movable rod 2051 is fixedly connected to the press 206, so as to control the lifting and lowering of the press 206.

[0035] In this embodiment, the lifting motor shaft 2021 is composed of an external non-rotating ring and an internal rotating rod, and the ring of the lifting motor shaft 2021 is arranged on both sides of the adjustment box 203, and the reciprocating screw 2022 is fixedly connected to the rod in the lifting motor 202, and the external part of the lifting motor shaft 2021 is fixedly provided with an auxiliary base plate 207, so as to achieve the fixed position of the adjustment box 203 and the auxiliary base plate 207.

[0036] In this embodiment, a rotating motor 208 is disposed on the top of the auxiliary base plate 207, and a processing base 209 is disposed at the output shaft of the rotating motor 208, so that the rotating motor 208 controls the rotation of the processing base 209, wherein the rotating motor 208 is a servo motor.

[0037] In this embodiment, the processing base 209 includes a processing shaft 2091, a processing base plate 2092 and an electromagnetic plate 2093. The processing shaft 2091 is fixedly connected to the output shaft of the rotating motor 208. The processing base plate 2092 is arranged at the other end of the processing shaft 2091. The electromagnetic plate 2093 is arranged on one side of the processing base plate 2092. An electromagnetic controller 2094 is arranged at the other end of the processing base plate 2092. The electromagnetic controller 2094 is used to control the adsorption of the electromagnetic plate 2093. The circuit connection and control of the electromagnetic controller 2094 and the electromagnetic plate 2093 are known to those skilled in the art and will not be described in this application.

[0038] When in use, the comparative document uses a more complex transmission mechanism to transport the badges and then processes them, while the processing base 209 provided in the present application can be rotated and raised and can be adsorbed by electromagnetics. When the processing base 209 is facing downward, the electromagnetic is started, and then the processing base 209 is completely turned over and pressed by the press 206. Finally, the processing base 209 is rotated to turn off the electromagnetic and place the object on the conveyor belt. The present application only needs to place the badges to be processed at equal distances on the conveyor belt.

[0039] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. An automated assembly device for badge manufacturing, characterized in that: The invention comprises a fixed part (1) and a movable part (2), wherein the fixed part (1) comprises a support plate (101) and an auxiliary rod (102), wherein the auxiliary rod (102) is fixedly arranged on the top of the support plate (101), and the movable part (2) comprises an auxiliary plate (201), a presser (206) and a processing base (209), wherein the auxiliary plate (201) is arranged above the support plate (101), a lifting motor (202) is arranged on the top of the support plate (101), a lifting motor shaft (2021) is arranged at the output shaft of the lifting motor (202), and a reciprocating screw rod (2022) penetrating the support plate (101) is arranged at the bottom of the lifting motor shaft (2021), the presser (206) is arranged below the auxiliary plate (201), and a processing base (209) is arranged at the bottom of the presser (206).

2. The automatic assembly device for badge manufacturing according to claim 1, characterized in that: The support plate (101) and the auxiliary plate (201) are both placed horizontally, and contact rods (1011) are evenly arranged at the bottom of the support plate (101).

3. The automatic assembly device for badge manufacturing according to claim 1, characterized in that: An adjustment box (203) is arranged outside the lifting motor shaft (2021), a rotating plate (204) is arranged outside the adjustment box (203), and a control rod (2043) is arranged outside the rotating plate (204).

4. The automatic assembly device for badge manufacturing according to claim 3, characterized in that: A conical wheel 1 (2023) is arranged outside the lifting motor shaft (2021), a rotating plate shaft (2041) is arranged on one side of the rotating plate (204), and a conical wheel 2 (2042) is arranged on one side of the rotating plate shaft (2041), and both the conical wheel 1 (2023) and the conical wheel 2 (2042) are arranged inside the regulating box (203).

5. The automatic assembly device for badge manufacturing according to claim 4, characterized in that: A connecting square ring (205) is arranged outside the rotating plate (204), and movable rods (2051) are arranged at the top and bottom of the connecting square ring (205), the top movable rod (2051) passes through the auxiliary plate (201), and the bottom of the bottom movable rod (2051) is fixedly connected to the press (206).

6. The automatic assembly device for badge manufacturing according to claim 3, characterized in that: The lifting motor shaft (2021) is composed of an external non-rotating ring and an internal rotating rod, and the ring of the lifting motor shaft (2021) is arranged on both sides of the adjustment box (203), and the reciprocating screw (2022) is fixedly connected to the rod in the lifting motor (202), and an auxiliary base plate (207) is fixedly arranged on the outside of the lifting motor shaft (2021).

7. The automatic assembly device for badge manufacturing according to claim 6, characterized in that: A rotating motor (208) is arranged on the top of the auxiliary base plate (207), and the processing base (209) is arranged at the output shaft of the rotating motor (208).

8. The automatic assembly device for badge manufacturing according to claim 7, characterized in that: The processing base (209) comprises a processing shaft (2091), a processing base plate (2092) and an electromagnetic plate (2093); the processing shaft (2091) is fixedly connected to the output shaft of the rotating motor (208); the processing base plate (2092) is arranged at the other end of the processing shaft (2091); the electromagnetic plate (2093) is arranged on one side of the processing base plate (2092); and an electromagnetic controller (2094) is arranged at the other end of the processing base plate (2092).

Citation Information

Patent Citations

  • Automatic assembling device for badge manufacturing

    CN115781233A