Automatic assembling mechanism for down lamp

Abstract

The utility model relates to the technical field of down lamps, in particular to an automatic down lamp assembling mechanism. Comprising a bottom plate and a plurality of module pieces, the upper surface of the bottom plate is provided with an air floating assembly used for enabling the automatic assembling mechanism to suspend, and an adjusting assembly is arranged in the upper end of the air floating assembly; according to the automatic assembling mechanism for the down lamp, the automatic assembling mechanism is suspended in the air through the air floating assembly, and the adjusting assembly and the mounting assembly are used for mounting the different module parts, so that mechanical friction and vibration are reduced, and the assembling efficiency is improved; the precision and stability of the automatic assembling mechanism are improved, the height and posture can be automatically adjusted to adapt to down lamp parts of different sizes and shapes, precise positioning is achieved, the flexibility and expandability of the automatic assembling mechanism are improved, and therefore the production cost of down lamps is reduced, and economic losses are avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of downlights, in particular to an automatic assembly mechanism for downlights. Background Art

[0002] At present, downlight is a kind of lighting fixture embedded in the ceiling, emitting light downwards. Its biggest feature is that it can maintain the overall unity and perfection of architectural decoration, and will not destroy the perfect unity of ceiling art due to the setting of the lamp. With the rapid development of the lighting industry, downlights, as a common indoor lighting equipment, continue to grow in market demand.

[0003] However, the traditional downlight assembly process mostly relies on manual operation, which is not only inefficient but also easily affected by human factors, resulting in unstable assembly quality. In addition, the traditional assembly mechanism is usually complex in design, difficult to maintain, and requires high skills of the assembly workers, which reduces the flexibility and scalability of the automatic assembly mechanism, thereby increasing the production cost of the downlight and causing economic losses.

[0004] In view of this, we propose an automatic assembly mechanism for downlights. Utility Model Content

[0005] The utility model aims to solve the above-mentioned shortcomings and provide an automatic assembly mechanism for downlights in which an air floating component suspends the automatic assembly mechanism in the air.

[0006] The automatic assembly mechanism is suspended in the air by an air floating component, and each different module part is installed using an adjusting component and an installing component.

[0007] Therefore, the utility model provides an automatic assembly mechanism for downlights, which includes a bottom plate and a plurality of modules, wherein the upper surface of the bottom plate is provided with an air flotation component for suspending the automatic assembly mechanism, and the upper end of the air flotation component is provided with an adjustment component for increasing the platform area;

[0008] A rotating platform is provided on the upper surface of the air flotation component, a plurality of module components are provided below each of the plurality of module components, and a plurality of mounting components for plugging and matching with the connecting components are provided inside the outer wall of the rotating platform.

[0009] As a further improvement of the present technical solution, the air flotation assembly includes at least a stabilizing column, a stabilizing column is arranged at the center of the upper surface of the base plate, an air flotation machine is arranged on the upper surface of the base plate, an airbag cloth is arranged on the outer wall of the base plate, and a floating plate is arranged at the other end of the airbag cloth.

[0010] As a further improvement of the technical solution, the adjustment component includes at least a mounting groove, the outer wall of the floating plate is provided with a mounting groove, a plurality of multi-stage cylinders are arranged inside the mounting groove, and the piston rods of the plurality of multi-stage cylinders are provided with extension plates.

[0011] As a further improvement of the present technical solution, the rotating platform member includes at least a mounting shell, the upper surface of the floating plate is provided with the mounting shell, a motor is provided inside the mounting shell, the output shaft of the motor extends to the outside of the mounting shell and is coaxially connected with a rotating shaft, and a turntable is provided at the upper end of the rotating shaft.

[0012] As a further improvement of the present technical solution, the mounting assembly includes at least a groove, the outer wall of the turntable is provided with a groove, a two-way cylinder is arranged inside the groove, the piston rods at both ends of the two-way cylinder are provided with mounting plates, the mounting plate extends to the outside of the groove and is provided with an insert block on one side close to the two-way cylinder, and slots for plugging with the insert block are provided on both sides of the connecting piece.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the automatic assembly mechanism of the downlight, the automatic assembly mechanism is suspended in the air by an air flotation component, and each different module component is installed using an adjustment component and an installation component, which not only reduces mechanical friction and vibration and improves the accuracy and stability of the automatic assembly mechanism, but also can automatically adjust the height and posture to adapt to downlight parts of different sizes and shapes to achieve precise positioning, and also improves the flexibility and scalability of the automatic assembly mechanism, thereby reducing the production cost of the downlight and avoiding economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of the expanded structure of the automatic assembly mechanism of the utility model;

[0017] Figure 2 This is a schematic diagram of the automatic assembly mechanism structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the cutaway structure of the automatic assembly mechanism of the utility model;

[0019] Figure 4 It is a schematic diagram of the cutaway structure of the installation component of the utility model.

[0020] The meaning of each number in the figure is:

[0021] 10. Bottom plate; 11. Air flotation assembly; 111. Stabilizing column; 112. Air flotation machine; 113. Airbag cloth; 114. Floating plate; 12. Adjusting assembly; 121. Mounting slot; 122. Multi-stage cylinder; 123. Extension plate;

[0022] 20. Rotating platform member; 21. Mounting shell; 22. Motor; 23. Rotating shaft; 24. Turntable;

[0023] 30. Module component; 31. Connector; 32. Mounting assembly; 321. Groove; 322. Bidirectional cylinder; 323. Mounting plate; 324. Insert block; 325. Slot. DETAILED DESCRIPTION

[0024] The traditional downlight assembly process mostly relies on manual operation, which is not only inefficient but also easily affected by human factors, resulting in unstable assembly quality. In addition, the traditional assembly mechanism is usually complex in design, difficult to maintain, and requires high skills of the assembly workers, which reduces the flexibility and scalability of the automatic assembly mechanism, thereby increasing the production cost of the downlight and causing economic losses.

[0025] See also Figure 1-Figure 4 The embodiment of the utility model shown in the figure comprises a base plate 10 and a plurality of module components 30. The functions of the plurality of module components 30 are different. According to the production modules required for the production of downlights, an air flotation component 11 for suspending the automatic assembly mechanism is provided on the upper surface of the base plate 10, and an adjustment component 12 for increasing the platform area is provided inside the upper end of the air flotation component 11; a rotating platform component 20 is provided on the upper surface of the air flotation component 11, and connecting components 31 are provided below the plurality of module components 30, and a plurality of installation components 32 for plugging and mating with the connecting components 31 are provided inside the outer wall of the rotating platform component 20.

[0026] First, the specific structure of the air flotation component 11 is disclosed. The air flotation component 11 at least includes a stabilizing column 111. The stabilizing column 111 is arranged at the center of the upper surface of the bottom plate 10, an air flotation machine 112 is arranged on the upper surface of the bottom plate 10, an airbag cloth 113 is arranged on the outer wall of the bottom plate 10, and a floating plate 114 is arranged at the other end of the airbag cloth 113.

[0027] The improvement lies in that the air flotation machine 112 is connected to a power source to make it work, and the air flotation machine 112 is used to inflate the airbag cloth 113, so that the floating plate 114 is away from the upper surface of the stabilizing column 111, and the automatic assembly mechanism is suspended in the air, which not only reduces mechanical friction and vibration, improves the accuracy and stability of the automatic assembly mechanism, but also can automatically adjust the height and posture to adapt to downlight parts of different sizes and shapes, realize precise positioning, and thus improve the quality of downlight production.

[0028] Secondly, the specific structure of the adjustment component 12 is disclosed. The adjustment component 12 at least includes a mounting groove 121. The outer wall of the floating plate 114 is provided with a mounting groove 121. A plurality of multi-stage cylinders 122 are arranged inside the mounting groove 121. The piston rods of the plurality of multi-stage cylinders 122 are provided with extension plates 123.

[0029] The improvement lies in: connecting the multi-stage cylinder 122 to a power source to make it work, and through the work of resetting the piston rod of the multi-stage cylinder 122, the extension plate 123 is popped out of the interior of the installation groove 121, and the floating plate 114 can be extended, so that different modular components 30 can be placed conveniently, thereby improving the flexibility of the use of the automatic assembly mechanism, thereby improving the practicality of the automatic assembly mechanism.

[0030] The specific structure of the rotating platform component 20 is disclosed again. The rotating platform component 20 at least includes a mounting shell 21. The mounting shell 21 is provided on the upper surface of the floating plate 114. A motor 22 is provided inside the mounting shell 21. The output shaft of the motor 22 extends to the outside of the mounting shell 21 and is coaxially connected with a rotating shaft 23. A turntable 24 is provided at the upper end of the rotating shaft 23.

[0031] The improvement lies in: connecting the motor 22 to a power source to make it work, and driving the rotating shaft 23 to rotate through the rotation of the output shaft of the motor 22, thereby rotating the turntable 24 to assist in the production of downlights. This is not only simple to operate, but also improves the working efficiency of the automatic assembly mechanism of the downlights and increases economic benefits.

[0032] Then, the specific structure of the mounting component 32 is disclosed. The mounting component 32 at least includes a groove 321. The outer wall of the turntable 24 is provided with the groove 321. A two-way cylinder 322 is arranged inside the groove 321. The piston rods at both ends of the two-way cylinder 322 are provided with mounting plates 323. The mounting plate 323 extends to the outside of the groove 321 and a plug block 324 is provided on one side close to the two-way cylinder 322. Both sides of the connecting piece 31 are provided with slots 325 for plugging with the plug block 324.

[0033] The improvement lies in: connecting the two-way cylinder 322 to a power source to make it work, and moving the two mounting plates 323 to both sides through the pushing work of the piston rods at both ends of the two-way cylinder 322. At this time, a certain module component 30 can be installed, and the connecting part 31 is placed between the two mounting plates 323. The piston rod of the two-way cylinder 322 is reset to make the plug block 324 and the slot 325 plug and match. This not only makes the operation simple and improves the stability of the installation of the module component 30, but also makes it easier to increase or reduce the installation work of different module components 30 according to the program required by the downlight, thereby improving the flexibility and scalability of the use of the automatic assembly mechanism, thereby reducing the production cost of the downlight and avoiding economic losses.

[0034] In summary, the working principle of the present invention is as follows: first, the multi-stage cylinder 122 is powered on to make it work, and the piston rod of the multi-stage cylinder 122 is reset to eject the extension plate 123 from the inside of the mounting groove 121, so that the floating plate 114 can be extended. Then, the bidirectional cylinder 322 is powered on to make it work, and the two mounting plates 323 are moved to both sides by the piston rods at both ends of the bidirectional cylinder 322. At this time, a certain module 30 can be installed, and the connecting member 31 is placed between the two mounting plates 323, and The piston rod of the two-way cylinder 322 is reset to make the plug block 324 and the slot 325 plugged in and matched, then the motor 22 is powered on to make it work, and the output shaft of the motor 22 rotates to drive the rotating shaft 23 to rotate, so that the turntable 24 rotates, and at the same time, the air floatation machine 112 is powered on to make it work, and the airbag cloth 113 is inflated by the air floatation machine 112 to make the float plate 114 away from the upper surface of the stabilizing column 111, so that the automatic assembly mechanism is suspended in the air, and the preparation work before the downlight production is completed.

[0035] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic downlight assembly mechanism, comprising a base plate (10) and a plurality of module components (30), characterized in that: An air flotation component (11) for suspending the automatic assembly mechanism is disposed on the upper surface of the bottom plate (10), and an adjustment component (12) for increasing the platform area is disposed inside the upper end of the air flotation component (11); A rotating platform component (20) is disposed on the upper surface of the air flotation component (11), a connecting component (31) is disposed below each of the plurality of module components (30), and a plurality of mounting components (32) for plugging and mating with the connecting component (31) are disposed inside the outer wall of the rotating platform component (20).

2. The automatic downlight assembly mechanism according to claim 1, characterized in that: The air flotation assembly (11) at least comprises a stabilizing column (111), the stabilizing column (111) being arranged at the center of the upper surface of the bottom plate (10), an air flotation machine (112) being arranged on the upper surface of the bottom plate (10), an airbag cloth (113) being arranged on the outer wall of the bottom plate (10), and a floating plate (114) being arranged at the other end of the airbag cloth (113).

3. The automatic downlight assembly mechanism according to claim 2, characterized in that: The regulating assembly (12) comprises at least a mounting groove (121), the outer wall of the floating plate (114) is provided with a mounting groove (121), a plurality of multi-stage cylinders (122) are arranged inside the mounting groove (121), and the piston rods of the plurality of multi-stage cylinders (122) are provided with extension plates (123).

4. The automatic downlight assembly mechanism according to claim 2, characterized in that: The rotating platform member (20) comprises at least a mounting shell (21), the upper surface of the floating plate (114) is provided with the mounting shell (21), a motor (22) is provided inside the mounting shell (21), an output shaft of the motor (22) extends to the outside of the mounting shell (21) and is coaxially connected with a rotating shaft (23), and a turntable (24) is provided at the upper end of the rotating shaft (23).

5. The automatic downlight assembly mechanism according to claim 4, characterized in that: The mounting assembly (32) at least comprises a groove (321), the outer wall of the rotating disk (24) is provided with a groove (321), a bidirectional cylinder (322) is arranged inside the groove (321), piston rods at both ends of the bidirectional cylinder (322) are provided with mounting plates (323), the mounting plate (323) extends to the outside of the groove (321) and is provided with an insert block (324) on one side close to the bidirectional cylinder (322), and slots (325) for plugging and matching with the insert block (324) are provided on both sides of the connecting member (31).

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