Plate processing system
By designing a plate processing system including movable platform, cylinder assembly and drive assembly, warping and displacement problems in plate processing are solved, and processing quality and product yield are improved.
Patent Information
- Application Number
- CN202420524269.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-18
AI Technical Summary
During the processing of the board, new materials such as polyurethane foam boards may cause surface flatness deviation and nominal thickness not meeting the requirements during the maturation process, which may easily cause warping, displacement or edge collapse during subsequent processing, increasing the difficulty of processing And reduce product yield.
A plate processing system is designed, including a conveyor rack, a feed roller conveying assembly, a discharge roller conveying assembly, a processing device, and a plate conveying device located below the processing device. The plate conveying device consists of a movable platform, a cylinder assembly and a drive assembly. The clamping plate on the cylinder assembly can clamp the plate to ensure that the plate does not displace or warp during processing.
Through this plate processing system, it is possible to effectively avoid problems such as warping and displacement of the plate during processing, ensure the processing quality of the plate and improve product yield.
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Figure CN222472692U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing, in particular to a plate processing system. Background Art
[0002] Sheet metal processing is a vital link in the manufacturing industry, involving many industries such as construction, furniture, refrigeration equipment, transportation, etc. With the advancement of science and technology and the continuous changes in market demand, sheet metal processing technology is also constantly developing and innovating.
[0003] However, there are still some technical difficulties in the board processing. For example, when processing new materials such as polyurethane foam boards, due to the unique physical and chemical properties of these materials, the polyurethane foam boards need to undergo a aging process after they are made to ensure that they achieve the best physical properties. However, insufficient or excessive aging time may cause problems such as large surface flatness deviation and nominal thickness not meeting requirements during subsequent processing of the board. In the subsequent board cutting, grinding and other processing processes, due to the unevenness or internal stress that may exist in the board itself, warping, displacement or edge collapse are prone to occur during processing. These problems not only increase the difficulty of processing, but may also lead to a decrease in product yield.
[0004] Therefore, solving technical problems such as warping, displacement, and edge collapse that occur during sheet metal processing is a very important way to improve the yield of sheet metal products. Utility Model Content
[0005] In order to solve the above technical problems, the present application provides a plate processing system.
[0006] To achieve the above-mentioned purpose, the present application provides a plate processing system, comprising a conveyor frame, an infeed roller conveyor assembly and an outfeed roller conveyor assembly arranged on the conveyor frame, and a processing device arranged above the conveyor frame and between the infeed roller conveyor assembly and the outfeed roller conveyor assembly, and a plate conveyor device is also arranged below the processing device.
[0007] The plate conveying device comprises
[0008] A movable platform, the movable platform is located between the infeed roller conveyor assembly and the outfeed roller conveyor assembly, and reciprocates along the extension direction of the conveyor frame below the processing device, and is used for receiving, supporting and transporting the plate;
[0009] A cylinder assembly, wherein the cylinder assembly comprises a plurality of cylinders, and the plurality of cylinders are arranged on both sides of the movable platform table along the direction in which the conveying frame extends, and a clamping plate is arranged on the piston rod of each cylinder, and the clamping plate reciprocates along the direction perpendicular to the extension direction of the conveying frame to facilitate clamping of the plate;
[0010] A driving component is provided on which the movable platform is arranged and provides driving force to the movable platform.
[0011] As a further improvement of the present application, the cylinder is arranged on the movable platform via a fixing member.
[0012] As a further improvement of the present application, the fixing member is an I-shaped structure.
[0013] As a further improvement of the present application, the cylinders located on either side of the movable platform are arranged at equal distances.
[0014] As a further improvement of the present application, along the extension direction of the conveying frame, the cylinders located on both sides of the movable platform are arranged symmetrically.
[0015] As a further improvement of the present application, along the extension direction of the conveying frame, the cylinders located on both sides of the movable platform are staggered left and right.
[0016] As a further improvement of the present application, the drive assembly includes two drive devices, a screw rod is connected to the power output end of each drive device, the screw rod extends along the direction of the conveying frame, a plurality of screw rod nuts are arranged on each screw rod, the movable platform is arranged on the screw rod nut, and the screw rod nut carries the movable platform to perform linear reciprocating motion along the screw rod.
[0017] As a further improvement of the present application, the driving device is arranged on the conveying frame.
[0018] As a further improvement of the present application, the driving device is a stepping motor.
[0019] As a further improvement of the present application, the processing equipment is a sanding machine.
[0020] The beneficial effects of the present application are: providing a plate processing system, including a conveyor frame, an infeed roller conveyor assembly, an outfeed roller conveyor assembly, a processing device and a plate conveyor device located below the processing device, the plate conveyor device including a movable platform, a cylinder assembly and a drive assembly, the clamping plates on the movable platform and the cylinder assembly can firmly fix the plate before the plate is processed, avoiding warping, displacement, etc. of the plate during the processing, thereby ensuring the processing quality of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the sheet metal processing system before sheet metal processing;
[0022] Figure 2 It is an enlarged structural schematic diagram of the cylinder assembly;
[0023] Figure 3 is an enlarged structural schematic diagram of a motor assembly;
[0024] Figure 4 It is a structural schematic diagram of the state of the sheet metal processing system in sheet metal processing;
[0025] Figure 5 It is a structural schematic diagram of the sheet metal processing system after sheet metal processing.
[0026] In the figure: 1. conveying frame; 2. feeding roller conveying assembly; 3. discharging roller conveying assembly; 4. processing device; 5. movable platform; 6. cylinder assembly; 61. fixing part; 62. cylinder; 63. clamping plate; 7. plate; 8. driving assembly; 81. driving device; 82. screw rod. DETAILED DESCRIPTION
[0027] The specific implementation methods of the present application are further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present application but are not intended to limit the scope of the present application.
[0028] The technical solution of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
[0029] like Figure 1 As shown, this embodiment provides a plate 7 processing system, including a conveyor frame 1, an infeed roller conveyor assembly 2 and an outfeed roller conveyor assembly 3 arranged on the conveyor frame 1, and a processing device 4 placed above the conveyor frame 1 and between the infeed roller conveyor assembly 2 and the outfeed roller conveyor assembly 3, and a plate 7 conveying device is also arranged below the processing device 4.
[0030] The plate 7 conveying device includes a movable platform 5, a cylinder assembly 6 and a driving assembly 8, wherein: the movable platform 5 is located between the feed roller conveying assembly 2 and the discharge roller conveying assembly 3, and reciprocates along the extension direction of the conveying frame 1 below the processing device 4, for receiving, supporting and transporting the plate 7; the cylinder assembly 6 includes a plurality of cylinders 62, and the plurality of cylinders 62 are arranged on both sides of the table top of the movable platform 5 along the extension direction of the conveying frame 1, and a clamping plate 63 is provided on the piston rod of each of the cylinders 62, and the clamping plate 63 reciprocates along the extension direction perpendicular to the conveying frame 1 to facilitate clamping the plate 63 material; the movable platform 5 is arranged on the driving assembly 8 and provides driving force to the movable platform 5.
[0031] refer to Figure 1 , Figure 4 as well as Figure 5 The schematic diagram of the working state of the plate 7 processing system is as follows. The plate 7 processing system provided in this embodiment includes a plate 7 conveying device located below the processing device 4, and the movable platform 5 included therein can reciprocate below the processing device 4 along the extension direction of the conveying frame 1 under the driving force of the driving component 8. The movable platform 5 and the clamping plate 63 located on the movable platform 5 can fix the plate 7 before the plate 7 is processed, ensuring that the plate 7 does not shift or warp during the processing, thereby improving the yield rate of the plate 7 processing.
[0032] In an alternative embodiment, if Figure 2 As shown, the cylinder 62 is set on the movable platform 5 through the fixing member 61. The fixing member 61 can be set to different shapes according to preset requirements, especially the installation height of the cylinder 62 can be adjusted by the fixing member 61, so as to clamp the plate 63 more evenly. Preferably, the fixing member 61 is an "I"-shaped structure, which is conducive to the fixing member 61 to make surface contact with the movable platform 5 and the cylinder 62 respectively, so that the cylinder 62 can be more stably set on the movable platform 5, and the clamping force of the cylinder 62 on the plate 7 can be more stable and uniform.
[0033] In an optional embodiment, the cylinders 62 located on either side of the movable platform 5 are arranged at equal distances. This structure helps to ensure that the plate 7 is subjected to a uniformly distributed clamping force in the length direction, which helps to improve processing accuracy and stability. Preferably, along the extension direction of the conveyor frame 1, the cylinders 62 located on both sides of the movable platform 5 are arranged symmetrically, or, along the extension direction of the conveyor frame 1, the cylinders 62 located on both sides of the movable platform 5 are arranged staggeredly. The symmetrically designed cylinders 62 are conducive to balancing the forces on both sides of the plate 7 and reducing processing errors caused by uneven forces. For the processing of plates 7 with greater forces, the staggered cylinders 62 can better disperse the forces applied to the plates 7 to avoid damage to the plates 7 due to excessive forces.
[0034] In an optional embodiment, the drive assembly 8 includes two drive devices 81, such as Figure 3 As shown, a screw rod 82 is connected to the power output end of each of the driving devices 81, and the screw rod 82 extends along the direction of the conveying frame 1. A plurality of screw nuts are arranged on each of the screw rods 82, and the movable platform 5 is arranged on the screw nuts. The screw nuts carry the movable platform 5 to perform linear reciprocating motion along the screw rod 82. The movable platform 5 is fixed to the screw rod 82 by the screw nuts. On the one hand, the vibration and noise generated by the operation of the driving device 81 can be avoided from affecting the movement accuracy of the movable platform 5. On the other hand, an independent module that is independently designed, manufactured, debugged and replaced is added, thereby improving production efficiency and maintainability. Therefore, the driving component 8 realizes precise control of the position of the movable platform 5 through the cooperation of the screw rod 82 and the screw nut, and the processing accuracy of the plate 7 is improved through the cooperation of the driving component 8 and the movable platform 5.
[0035] In an optional embodiment, the driving device 81 is arranged on the conveying frame 1. This structural design is beneficial to saving supporting materials and reducing costs.
[0036] In another optional embodiment, the driving device 81 and the screw rod 82 are fixed by a support frame. Because the driving device 81 will vibrate during the rotation, such vibration is not conducive to maintaining the stability of the conveying frame 1. The structural design of the support frame independent of the conveying frame 1 is conducive to improving the stability of the entire plate processing system.
[0037] In an optional embodiment, the driving device 81 may be, but is not limited to, a stepper motor, which can accurately control the movement speed and is small in size, which is convenient for installation on the conveyor frame 1. The processing equipment may be, but is not limited to, a sanding machine.
[0038] The following takes the processing equipment as a sanding machine and the processed product as a polyurethane foam board as an example to introduce in detail the working principle of the plate material 7 processing system of the embodiment of the present application, which is as follows: the polyurethane foam board to be processed is transported to the movable platform 5 through the feed roller conveying assembly 2, and the cylinder assemblies 6 on both sides of the movable platform 5 drive the clamping plate 63 to clamp the polyurethane foam board under the condition of power on, and the driving assembly 8 drives the movable platform 5 carrying the polyurethane foam board to the bottom of the sanding machine for grinding. After processing, the driving assembly 8 continues to drive the movable platform 5 carrying the polyurethane foam board to move in the direction of the discharge roller conveying assembly 3, and then after the polyurethane foam board is transported to the discharge roller conveying assembly 3, the driving assembly 8 drives the movable platform 5 back to the position adjacent to the feed roller conveying assembly 2 for the next processing. Wherein: a blank area is provided between the movable platform 5 and the feed roller conveying assembly 2 and the discharge roller conveying assembly 3, respectively, to facilitate the normal transportation of the polyurethane foam board, or, no blank area is provided between the movable platform 5 and the feed roller conveying assembly 2 and the discharge roller conveying assembly 3, respectively, and at the moment when the board 7 contacts, the transition transportation of the board 7 is manually pushed.
[0039] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.
Claims
1. A plate processing system, comprising a conveyor frame, an infeed roller conveyor assembly and an outfeed roller conveyor assembly arranged on the conveyor frame, and a processing device arranged above the conveyor frame and between the infeed roller conveyor assembly and the outfeed roller conveyor assembly, characterized in that: A plate conveying device is also provided below the processing device, and the plate conveying device includes A movable platform, the movable platform is located between the infeed roller conveyor assembly and the outfeed roller conveyor assembly, and reciprocates along the extension direction of the conveyor frame below the processing device, and is used for receiving, supporting and transporting the plate; A cylinder assembly, wherein the cylinder assembly comprises a plurality of cylinders, and the plurality of cylinders are arranged on both sides of the movable platform table along the direction in which the conveying frame extends, and a clamping plate is arranged on the piston rod of each cylinder, and the clamping plate reciprocates along the direction perpendicular to the extension direction of the conveying frame to facilitate clamping of the plate; A driving component is provided on which the movable platform is arranged and provides driving force to the movable platform.
2. The sheet material processing system according to claim 1, characterized in that: The cylinder is arranged on the movable platform via a fixing member.
3. The sheet material processing system according to claim 2, characterized in that: The fixing piece is an I-shaped structure.
4. The sheet material processing system according to claim 1, characterized in that: The cylinders located on either side of the movable platform are arranged at equal intervals.
5. The sheet material processing system according to claim 4, characterized in that: Along the extending direction of the conveying frame, the cylinders located on both sides of the movable platform are arranged symmetrically.
6. The sheet material processing system according to claim 4, characterized in that: Along the extending direction of the conveying frame, the cylinders located on both sides of the movable platform are arranged alternately left and right.
7. The sheet material processing system according to claim 1, characterized in that: The driving assembly includes two driving devices, a screw rod is connected to the power output end of each driving device, the screw rod extends along the direction of the conveying frame, a plurality of screw rod nuts are arranged on each screw rod, the movable platform is arranged on the screw rod nut, and the screw rod nut carries the movable platform to perform linear reciprocating motion along the screw rod.
8. The sheet material processing system according to claim 7, characterized in that: The driving device is arranged on the conveying frame.
9. The sheet material processing system according to claim 8, characterized in that: The driving device is a stepping motor.
10. The sheet material processing system according to claim 1, characterized in that: The processing device is a sanding machine.