Device for edge searching and processing of building partition boards through machine head infrared sensor

Abstract

The utility model provides a device for edge searching and processing of a building partition board by a machine head infrared sensor, which comprises a device body and is characterized in that the device body is provided with a machine base, and the machine base comprises cross beam seats on two sides and a connecting seat connected with the same ends of the two cross beam seats; the cross beam bases on the two sides are fixedly connected with the connecting bases so that the machine base can be of a U-shaped structure, and a machining area for containing partition boards is formed on the inner side of the machine base. A first sliding rail is arranged at the top of the cross beam seat, a cross beam capable of horizontally moving back and forth along the first sliding rail is connected to the upper portion of the machine base, a second sliding rail is arranged on the cross beam, a machine head assembly capable of horizontally moving back and forth along the second sliding rail is connected to the cross beam, and the machine head assembly is provided with a machine head seat capable of vertically moving. The machine head base is provided with a machine head used for machining a partition wall board and an infrared sensor used for detecting the position of the partition wall board. And plates of different sizes can be precisely machined.

Description

Technical Field

[0001] The utility model relates to the technical field of building partition board processing equipment, in particular to a device for edge finding and processing building partition boards by using a machine head infrared sensor. Background Art

[0002] In the development of modern architecture, a kind of lightweight brick partition board has emerged. It is composed of harmless phosphogypsum, lightweight steel slag, fly ash, etc. It has the characteristics of low cost, fireproof, lightweight, simple construction, good heat preservation and sound insulation. However, the production of such wall panels is a whole large piece of fixed size or even several boards connected together. Due to the large thickness, it is quite strenuous to cut by hand or saw blade, and the moving work is difficult. In addition, to meet the different specifications and sizes of building structures, such production efficiency is particularly low and cannot meet practical applications at all. It is quite difficult to produce a whole large board or a large bundle of boards stacked up by lightweight brick partition boards. It is also very difficult to move these boards. It usually requires external tools such as forklifts to assist. It is even more difficult to accurately position them. The processing is bulky and not flexible. However, the demand for such products in modern buildings is very large. Such efficiency will greatly increase the cost and cannot reflect the original low cost characteristics of this material. If the current cutting machine structure is copied and the wall panels are placed one by one on the cutting machine and then processed, it will take a lot of manpower to carry such a heavy plate, and it is also difficult to knock open a whole stack of wall panels. Therefore, the market needs a set of equipment that can process a large stack of wall panels one by one, and can process any size, any shape, any hole position, etc., and can complete it efficiently and quickly. Utility Model Content

[0003] In view of this, the utility model provides a device for edge finding and processing building partition boards using a machine head infrared sensor.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A device for edge-finding and processing building partition boards using a machine head infrared sensor comprises a device body, and is characterized in that: the device body is provided with a machine base, the machine base comprises beam seats on both sides and a connecting seat connecting the same end of the two beam seats, the beam seats on both sides are fixedly connected to the connecting seat so that the machine base presents a "U"-shaped structure, so that a processing area for placing partition boards is formed on the inner side of the machine base; a first slide rail is provided on the top of the beam seat, a beam that can move back and forth horizontally along the first slide rail is connected to the top of the machine base, a second slide rail is provided on the beam, a machine head assembly that can move back and forth horizontally along the second slide rail is connected to the beam, the machine head assembly is provided with a vertically movable head seat, and a machine head for processing partition boards and an infrared sensor for detecting the position of the partition boards are provided on the head seat.

[0006] In the preferred technical solution, a mounting plate for mounting an infrared sensor is provided on the head seat, the mounting plate is in an "L"-shaped structure, the infrared sensor is fixed on the inner side of the mounting plate, and the infrared sensor is fixed on the mounting plate in a vertically downward detection direction.

[0007] In the preferred technical solution, the device body is connected to a control computer which can control the movement of the machine head and receive and calculate the data detected by the infrared sensor.

[0008] In the preferred technical solution, a slide rail seat is connected between the bottom of the cross beam and the cross beam seats on both sides, and a first cylinder for driving the cross beam to move is provided on the slide rail seat.

[0009] In the preferred technical solution, the second slide rail is arranged on the side of the beam, a gear rail is arranged on the top of the beam, a plurality of sliders connected to the second slide rail are arranged on the side of the head assembly, and the head assembly is provided with a second cylinder connected to the gear rail.

[0010] In the preferred technical solution, the head assembly is provided with a third slide rail connected to the head base, the third slide rail is vertically arranged, and a third cylinder is provided on the top of the head assembly.

[0011] It can be seen from the above technical solutions that, compared with the prior art, the present invention has the following beneficial technical effects:

[0012] The structure of the machine base makes it easy to place large or even stacked bundles of partition boards into the processing area inside it by forklift. The processing material transportation operation is convenient. The multi-directional moving head cooperates with the infrared sensor to detect and calculate the coordinate position of the board, and can accurately process panels of different sizes. It has high processing efficiency and can well meet the needs of partition boards of different sizes in the construction industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0014] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .

[0015] Figure 2 for Figure 1 Schematic diagram of the local enlarged structure.

[0016] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .

[0017] Figure numbers: 100, machine base; 110, beam base; 120, connecting base; 111, first slide rail; 210, second slide rail; 300, machine head assembly; 310, machine head base; 320, machine head; 330, infrared sensor; 311, mounting plate; 220, slide rail base; 221, first cylinder; 230, tooth rail; 312, second cylinder; 340, third slide rail; 350, third cylinder. DETAILED DESCRIPTION

[0018] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0019] In the description of the present application, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, unless otherwise specified, "plurality" means two or more.

[0020] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0021] A device for edge finding and processing of building partition boards using an infrared sensor on the machine head, please refer to Figure 1-3 , used for processing lightweight brick partition boards, including a device body, the device body is provided with a machine base 100, the machine base 100 includes beam seats 110 on both sides and a connecting seat 120 connecting the same end of the two beam seats 110, the beam seats 110 and the connecting seats 120 are horizontally and vertically connected, as shown in the figure, the rear ends of the beam seats 110 on both sides are connected through the connecting seats 120, and the connected beam seats 110 and the connecting seats 120 form a stable supporting structure, so that the machine base 100 as a whole can be placed stably on the ground, the machine base 100 is a "U"-shaped structure, so an opening is formed on the front side, and a processing area for placing partition boards in the opening, the structure can place large or stacked bundles of thickened lightweight brick partition boards in the processing area by a forklift or other transportation tools, and the operation is quite convenient. A first slide rail 111 is provided on the top of the beam seat 110, a beam 200 is connected above the machine seat 100 and can move back and forth horizontally along the first slide rail 111, a second slide rail 210 is provided on the beam 200, a head assembly 300 is connected to the beam 200 and can move back and forth horizontally along the second slide rail 210, the head assembly 300 is provided with a head seat 310 that can move vertically, and a head 320 for processing the partition board and a head for detecting the position of the partition board are provided on the head seat 310 Infrared sensor 330; in this embodiment, the moving direction of the beam 200 is the X-axis, the moving direction of the head assembly 310 is the Y-axis, the moving direction of the head base 310 is the Z-axis, the head 320 and the infrared sensor 330 are fixed on the head base 310 and can move along the X, Y, and Z axes. The head 320 is provided with a long knife pointing vertically downward, which can cut the partition board. The infrared sensor 330 senses the distance of the partition board by reflecting and receiving the emitted rays.

[0022] Furthermore, a mounting plate 311 for mounting the infrared sensor 330 is provided on the head seat 310, and the mounting plate 311 is in an "L"-shaped structure. The infrared sensor 330 is fixed on the inner side of the mounting plate 311, and the infrared sensor 330 is fixed on the mounting plate 311 in a vertically downward detection direction to accurately detect the edge position or upper surface height of the partition board. The mounting plate 311 can protect the infrared sensor 330; the device body is connected to a control computer that can control the movement of the head 320 and receive and calculate the data detected by the infrared sensor 330. The device body cooperates with the control computer to realize CNC automated processing. Since the partition board cannot be accurately placed when it is transported to the processing area in the machine base 100 by transportation equipment such as forklifts, it is necessary to use the infrared sensor 330 to find the X-axis corresponding to the partition board through the drive of the head seat 310. The two points on the long side and a point on the corresponding shorter side of the Y axis are used to calculate the origin coordinate system of the board through the control computer system. Since there is a fixed distance between the long knife of the machine head 320 and the infrared sensor, the long knife can be accurately aligned with the origin position of the partition board through the compensation value (XY compensation value) between the long knife of the machine head 320 and the infrared sensor 330. The origin position refers to the intersection position of the two sides of the partition board. The processing data provided by the system can be used to process panels of different sizes, and after each processing of the top partition board, the height of the board on the Z axis is removed, and the movement of the machine head 320 is controlled by the thickness of the board, so that the boards can be processed one by one from top to bottom. The infrared sensor calibrates the coordinate system by finding the origin of the XY axis coordinates of the partition board to achieve an accuracy of 1 mm for processing the partition board, which can well meet the requirements of the size of partition boards in the construction industry.

[0023] Furthermore, a slide rail seat 220 is connected between the bottom of the beam 200 and the beam seats 110 on both sides, and a first cylinder 221 is provided on the slide rail seat 220 to drive the movement of the beam 200. The beam 200 is connected and supported by the slide rail seat 220, and cooperates with the simultaneous movement of the two first cylinders 221, so that it can move smoothly and accurately along the first slide rail 111; the second slide rail 210 is arranged on the side of the beam 200, and a toothed rail 230 is arranged on the top of the beam 200. A plurality of sliders connected to the second slide rail 210 are arranged on the side of the head assembly 300, and the head assembly 300 is provided with a second cylinder 312 connected to the toothed rail 230. The head assembly 300 is guided in the moving direction by connecting the second slide rail 210 on the side, and the top of the beam 200 is provided with a toothed rail 230. The tooth rail 230 is connected to the second cylinder 312 to achieve drive, so that the head assembly 300 can move smoothly. The head seat 310 is located on the side of the head assembly 300 away from the crossbeam 200 to ensure that the head 320 is not affected when it moves vertically; the head assembly 300 is provided with a third slide rail 340 connected to the head seat 310, and the third slide rail 340 is vertically arranged. The third slide rail 310 ensures that the movement of the head 320 in the vertical direction is stable, so as to improve the accuracy of the processing of the head 320 and the detection of the infrared sensor 330. The third cylinder 350 is provided on the top of the head assembly 300, and a driving screw is connected between the third cylinder 350 and the head seat 310. The third cylinder 350 drives the head seat 310 to move vertically up and down through the driving screw.

[0024] The specific principle and steps of the processing of the utility model are as follows: a large thickened and lightweight brick wall panel is placed in the processing area inside the machine base 100 by a forklift, and there is no need for precise placement, eliminating the need for manual alignment. The infrared sensor 330 moves through the X-axis and Y-axis to find a point on the short side of the partition board corresponding to the Y-axis and two points on the long side of the X-axis. The dot on the edge of the partition board at the top of the figure is a schematic symbol for finding the edge points. The system coordinates corresponding to the XY of the partition board are calculated by the system, and the required board size data is input. The top-level board of the required size is processed by the high-speed rotating head 310 through the XY axis. After the processing is completed, the top-level finished board is manually moved away, and the head 310 moves on the Z axis to move down one layer according to the actual board thickness to continue processing. In this way, the processing is carried out layer by layer, which is fast and efficient and meets the needs of building applications.

[0025] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A device for edge finding and processing of building partition boards by using an infrared sensor on a machine head, comprising a device body, characterized in that The device body is provided with a machine base (100), the machine base (100) comprises beam seats (110) on both sides and a connecting seat (120) connecting the same end of the two beam seats (110), the beam seats (110) on both sides are fixedly connected to the connecting seat (120) so that the machine base (100) is in a "U" shape, so that a processing area for placing a partition board is formed inside the machine base (100); the top of the beam seat (110) is provided with a first slide rail (111), and the top of the machine base (100) is connected to A crossbeam (200) capable of horizontally reciprocating along a first slide rail (111) is provided, a second slide rail (210) is provided on the crossbeam (200), a machine head assembly (300) capable of horizontally reciprocating along the second slide rail (210) is connected to the crossbeam (200), the machine head assembly (300) is provided with a machine head seat (310) capable of vertical movement, a machine head (320) for processing partition boards and an infrared sensor (330) for detecting the position of the partition boards are provided on the machine head seat (310).

2. The device for edge finding and processing building partition boards using a machine head infrared sensor according to claim 1, characterized in that: The headstock (310) is provided with a mounting plate (311) for mounting the infrared sensor (330); the mounting plate (311) is in an "L"-shaped structure; the infrared sensor (330) is fixed on the inner side of the mounting plate (311); the infrared sensor (330) is fixed on the mounting plate (311) in a vertically downward detection direction.

3. The device for edge finding and processing building partition boards using a machine head infrared sensor according to claim 1, characterized in that: The device body is connected to a control computer which can control the movement of the machine head (320) and receive and calculate the data detected by the infrared sensor (330).

4. The device for edge finding and processing building partition boards using a machine head infrared sensor according to claim 1, characterized in that: A slide rail seat (220) is connected between the bottom of the cross beam (200) and the cross beam seats (110) on both sides, and a first cylinder (221) for driving the cross beam (200) to move is provided on the slide rail seat (220).

5. The device for edge finding and processing building partition boards using a machine head infrared sensor according to claim 1, characterized in that: The second slide rail (210) is arranged on the side of the beam (200), a toothed rail (230) is arranged on the top of the beam (200), a plurality of sliders connected to the second slide rail (210) are arranged on the side of the head assembly (300), and the head assembly (300) is provided with a second cylinder (312) connected to the toothed rail (230).

6. The device for edge finding and processing building partition boards using a machine head infrared sensor according to claim 1, characterized in that: The machine head assembly (300) is provided with a third slide rail (340) connected to the machine head base (310), the third slide rail (340) is vertically arranged, and a third cylinder (350) is provided on the top of the machine head assembly (300).

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