Wafer blank feeding device for damper dustproof cover production line

Abstract

The utility model discloses a wafer blank feeding device for a shock absorber dustproof cover production line. The wafer blank feeding device comprises a machine base, a feeding assembly and an arranging assembly. A material groove is formed in the machine base. The feeding assembly comprises a rack, a conveying belt, a motor and a baffle. A supporting rod is arranged on the conveying belt; the arrangement assembly comprises an arrangement guide rail, an overturning part and a pushing part; an arrangement groove is formed in the arrangement guide rail; a blocking strip is arranged at the end part of the arrangement guide rail; the overturning part is arranged on the supporting table and can overturn the material wafers blocked by the blocking strips to the supporting table; the pushing part is arranged on the supporting table and can push the overturned material wafers to the designated position for subsequent production and machining. The wafer blank feeding device for the shock absorber dustproof cover production line has the functions of automatic feeding and tidy arrangement, is used in the automatic production line for producing shock absorber dustproof covers, and can liberate labor force and improve production efficiency; and the occurrence probability of accidents and industrial injuries is reduced.

Description

Technical Field

[0001] The utility model relates to a feeding machine for an automated production line, in particular to a wafer blank feeding device for a shock absorber dust cover production line. Background Art

[0002] Shock absorbers are essential parts of automobiles and play a key role in the comfort of automobiles. Shock absorber dust covers are protective parts that prevent road dust, splashing mud, etc. from entering the shock absorber and causing damage to related parts. They have an important impact on the reliability of shock absorbers. With the increase in automobile production, the demand for shock absorber dust covers is also increasing year by year. Dust cover manufacturers are facing the pressure of insufficient production capacity and need to improve production efficiency.

[0003] In the prior art, the shock absorber dust cover is made of a disc blank through two stamping processes. During production, it is usually manually loaded, clamped with a pliers-like tool, and placed in the mold of the stamping equipment, but this method has high labor intensity, low production efficiency, and the possibility of industrial accidents. Therefore, it is necessary to develop a dedicated automatic loading equipment for the disc blank loading process during the production of the shock absorber dust cover, so as to reduce the labor intensity of workers, improve production efficiency, and improve production safety. Utility Model Content

[0004] In view of the shortcomings of the prior art, the present application provides a wafer blank feeding device for a shock absorber dust cover production line. The wafer blank feeding device for a shock absorber dust cover production line of the present application has the function of automatic feeding and neat arrangement, and is used in the automated production line for producing shock absorber dust covers, which can liberate labor and improve production efficiency; and reduce the probability of accidents and work-related injuries.

[0005] The technical solution of this application is:

[0006] The wafer blank feeding device for the shock absorber dust cover production line comprises a machine base, a feeding assembly and an arranging assembly; the machine base is provided with a material trough for placing material wafers; the feeding assembly is arranged on the machine base and is inclined upward relative to the horizontal plane; the feeding assembly comprises a frame, a conveyor belt, a motor and a baffle; the frame is connected to the machine base; the conveyor belt is arranged on the frame and driven by the motor; a through hole is provided at the bottom of the material trough, and the material wafers can fall onto the conveyor belt through the through hole; the conveyor belt is provided with evenly distributed support rods, and the thickness of the support rods is greater than the thickness of the material wafers; the support rods are used to support the material wafers and drive the material wafers to move upward with the conveyor belt; the baffle is arranged on the frame and is located above the conveyor belt; the support rods are inclined downward in the direction of the baffle, so that during the conveying process, the material wafers and The baffles are against each other; the thickness of the baffles is consistent with the thickness of the material discs, so that the excess material discs on the support rod automatically fall back into the material trough; the arranging assembly includes an arranging guide rail, a flipping component and a pushing component; the arranging guide rail is connected to the frame through a connecting piece and is arranged downwardly at an angle; an arranging groove is provided on the arranging guide rail for placing material discs; one end of the arranging guide rail is located at the top of the baffle, and the other end is located on the support table; a blocking bar is provided at the end of the arranging guide rail for blocking material discs; the flipping component is arranged on the support table and located at the end of the arranging guide rail; the flipping component can flip the material disc blocked by the blocking bar onto the support table, and make the material disc change from a vertical state to a horizontal state; the pushing component is arranged on the support table, and can push the flipped material disc to a specified position for subsequent production and processing.

[0007] Compared with the prior art, the wafer blank feeding device for the shock absorber dust cover production line of the present application enables the material wafers to move upward along the conveyor belt through an inclined conveyor belt; and the inclined support rod cooperates with the baffle, and the thickness of the baffle is the same as the thickness of the material wafer, so that the material wafer can be against the baffle under the action of gravity, and the excess material wafers automatically fall back into the material trough; and by arranging guide rails, flipping parts and pushing parts, the material wafers are automatically transported to the designated position for subsequent production and processing; thereby realizing the functions of automatic loading and neat arrangement, which is used in the automated production line for producing shock absorber dust covers, can reduce the labor intensity of workers, improve production efficiency, and improve production safety.

[0008] As an optimization, in the aforementioned wafer blank feeding device for the shock absorber dust cover production line, an interception component is provided near the bottom position on the arrangement guide rail, and the interception component can intercept the material wafers on the arrangement guide rail; the interception component includes a mounting bracket connected to the arrangement guide rail, a driving cylinder provided on the mounting bracket, and an interception bar provided on the head of the driving cylinder. With this structure, an interception component is provided to intercept the material wafers, and after the flipping component is flipped, the interception is released for a certain period of time, so that the material wafers reach the bottom of the arrangement guide rail individually. Furthermore, the mounting bracket is provided with an A detection camera. The A detection camera is provided to control the interception component to intercept when the material wafer is detected; this solution is more reasonable than the above-mentioned method of setting time.

[0009] As an optimization, in the aforementioned wafer blank feeding device for the shock absorber dust cover production line, a B detection camera is provided on the arrangement guide rail. When the B detection camera is set, when the B detection camera detects that the material wafer continues to exist, the conveyor belt stops working, which saves energy and reduces the production cost of the enterprise.

[0010] As an optimization, in the aforementioned wafer blank feeding device for the shock absorber dust cover production line, an opening structure is provided at one end of the arrangement guide rail close to the baffle. With this structure, an opening structure is provided on the arrangement guide rail to guide the material wafers and facilitate the material wafers to enter the arrangement guide rail.

[0011] As an optimization, in the aforementioned wafer blank feeding device for the shock absorber dust cover production line, the lower part of the material trough is a conical structure. With this structure, the material wafer is guided so that the material wafer can fall onto the conveyor belt.

[0012] As an optimization, in the aforementioned wafer blank feeding device for the shock absorber dust cover production line, the flipping component and the pushing component are both driven by a cylinder. With this structure, the cylinder has the characteristics of faster response and higher precision. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the wafer blank feeding device used in the shock absorber dust cover production line of the present application when it is working;

[0014] Figure 2 yes Figure 1 Schematic diagram of the back structure;

[0015] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle part;

[0016] Figure 4 It is a schematic diagram of the structure of the arrangement components in this application;

[0017] Figure 5 yes Figure 4 Schematic diagram of the middle part structure.

[0018] The markings in the accompanying drawings are: 1-base, 11-material trough; 2-loading assembly, 21-frame, 22-conveyor belt, 221-support rod, 23-motor, 24-baffle; 3-arrangement assembly, 31-arrangement guide rail, 311-arrangement slot, 32-flipping component, 33-pushing component, 34-interception component, 341-mounting bracket, 342-driving cylinder, 343-interception bar; 4-disc; 5-connecting part; 6-support table; 7-blocking bar; 8-A detection camera; 9-B detection camera. DETAILED DESCRIPTION

[0019] The present application is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present application.

[0020] Example (see Figure 1 to Figure 5 ):

[0021] The wafer blank feeding device for the shock absorber dust cover production line comprises a machine base 1, a feeding assembly 2 and an arrangement assembly 3; the machine base 1 is provided with a material trough 11 for placing material wafers 4; the feeding assembly 2 is arranged on the machine base 1 and is inclined upward relative to the horizontal plane; the feeding assembly 2 comprises a frame 21, a conveyor belt 22, a motor 23 and a baffle 24; the frame 21 is connected to the machine base 1; the conveyor belt 22 is arranged on the frame 21 and driven by the motor 23; the bottom of the material trough 11 is provided with The conveyor belt 22 has a through hole, through which the material disc 4 can fall onto the conveyor belt 22; the conveyor belt 22 is provided with evenly distributed support rods 221, the thickness of the support rods 221 is greater than the thickness of the material disc 4; the support rods 221 are used to support the material disc 4 and drive the material disc 4 to move upward along with the conveyor belt 22; the baffle 24 is provided on the frame 21 and is located above the conveyor belt 22; the support rods 221 are inclined downwardly in the direction of the baffle 24, so that during the conveying process, the material disc 4 The sheet 4 abuts against the baffle 24; the thickness of the baffle 24 is consistent with the thickness of the material disc 4, so that the excess material disc 4 on the support rod 221 automatically falls back into the material trough 11; the arranging assembly 3 includes an arranging guide rail 31, a turning component 32 and a pushing component 33; the arranging guide rail 31 is connected to the frame 21 through a connecting member 5 and is arranged downwardly; an arranging groove 311 is provided on the arranging guide rail 31 for placing the material disc 4; one end of the arranging guide rail 31 is located at the baffle 24 The top end of the arrangement guide rail 31 is provided with a blocking bar 7 for blocking the material disc 4; the flipping component 32 is arranged on the support platform 6 and is located at the end of the arrangement guide rail 31; the flipping component 32 can flip the material disc 4 blocked by the blocking bar 7 onto the support platform 6, and make the material disc 4 change from a vertical state to a horizontal state; the pushing component 33 is arranged on the support platform 6, and can push the flipped material disc 4 to a specified position for subsequent production and processing.

[0022] In this embodiment, an interception component 34 is provided near the bottom of the arrangement guide rail 31, and the interception component 34 can intercept the material disc 4 on the arrangement guide rail 31; the interception component 34 includes a mounting bracket 341 connected to the arrangement guide rail 31, a driving cylinder 342 provided on the mounting bracket 341 and an interception bar 343 provided on the head of the driving cylinder 342; the mounting bracket 341 is provided with an A detection camera 8.

[0023] In this embodiment, a B detection camera 9 is provided on the arrangement guide rail 31. When the B detection camera 9 detects that the material disc 4 continues to exist, the conveyor belt 22 stops working, which saves energy and reduces the production cost of the enterprise.

[0024] In this embodiment, an opening structure is provided at one end of the arrangement guide rail 31 close to the baffle 24 . The opening structure is provided on the arrangement guide rail 31 to guide the material disc 4 , so that the material disc 4 can enter the arrangement guide rail 31 .

[0025] In this embodiment, the lower part of the material trough 11 is in a conical structure, which can guide the material disc 4 so that the material disc 4 can fall onto the conveyor belt 22 .

[0026] In this embodiment, the turning component 32 and the pushing component 33 are both driven by a cylinder, which has the characteristics of fast response and high precision.

[0027] When the wafer blank feeding device for the shock absorber dust cover production line of the present embodiment is used, the following steps are adopted for automatic feeding:

[0028] ① The motor 23 drives the conveyor belt 22 to move, and the support rod 221 on the conveyor belt 22 drives the material disc 4 in the logistics trough 11 to move upward;

[0029] ② The material disc 4 reaching the top of the baffle 24 automatically enters the arrangement guide rail 31;

[0030] ③ The material disc 4 passes through the B detection camera 9 and reaches the interception component 34 (the first material disc 4 passes directly, and when the A detection camera 8 detects the first material disc 4, the interception bar 343 descends to block the subsequent material disc 4), and abuts against the interception bar 343 (as the conveyor belt 22 continues to transport, the subsequent material disc 4 abuts against the previous material disc 4. When the B detection camera 9 detects that the material disc 4 continues to exist, the conveyor belt 22 is paused to avoid excessive stacking of the material discs 4);

[0031] ④ After receiving the signal from the flipping component 32, the intercepting component 34 lifts the intercepting bar 343 to allow the material disc 4 to pass through;

[0032] ⑤ When the A detection camera 8 detects the material disc 4, the interception bar 343 descends to block the subsequent material disc 4;

[0033] ⑥ The material disc 4 reaches the bottom of the arrangement guide rail 31 and is blocked by the blocking bar 7;

[0034] ⑦ After receiving the flipping instruction, the flipping component 32 flips the material disc 4 blocked by the blocking bar 7 onto the support table 6 and sends a signal to the intercepting component 34 (see step 4);

[0035] ⑧ The pushing component 33 pushes the flipped material disc 4 to a designated position for subsequent production and processing. After the external manipulator takes away the material disc 4, it sends a command to the flipping component 32 (see step 7).

[0036] The above general description of the utility model involved in this application and the description of its specific implementation method should not be understood as limiting the technical solution of the utility model. Based on the disclosure of this application, those skilled in the art can add, reduce or combine the disclosed technical features in the above general description or / and the specific implementation method (including examples) without violating the constituent elements of the utility model involved, to form other technical solutions within the scope of protection of this application.

Claims

1. A wafer blank feeding device for a shock absorber dust cover production line, characterized in that: It comprises a machine base (1), a material loading assembly (2) and an arrangement assembly (3); the machine base (1) is provided with a material trough (11) for placing material discs (4); The feeding assembly (2) is arranged on the machine base (1) and is inclined upward relative to the horizontal plane; the feeding assembly (2) comprises a frame (21), a conveyor belt (22), a motor (23) and a baffle (24); the frame (21) is connected to the machine base (1); the conveyor belt (22) is arranged on the frame (21) and is driven by the motor (23); a through hole is arranged at the bottom of the material trough (11), and the material disc (4) can fall onto the conveyor belt (22) through the through hole; the conveyor belt (22) is provided with evenly distributed support rods (221), and the thickness of the support rods (221) is large. The support rod (221) is used to support the material disc (4) and drive the material disc (4) to move upward along the conveyor belt (22); the baffle (24) is arranged on the frame (21) and is located above the conveyor belt (22); the support rod (221) is inclined downward in the direction of the baffle (24), so that during the conveying process, the material disc (4) and the baffle (24) are in contact with each other; the thickness of the baffle (24) is consistent with the thickness of the material disc (4), so that the excess material disc (4) on the support rod (221) automatically falls back into the material trough (11); The arrangement assembly (3) comprises an arrangement rail (31), a turning component (32) and a pushing component (33); the arrangement rail (31) is connected to the frame (21) through a connecting piece (5) and is arranged to be inclined downward; an arrangement groove (311) is provided on the arrangement rail (31) for placing material discs (4); one end of the arrangement rail (31) is located at the top of the baffle (24), and the other end is located on the support platform (6); a blocking groove (311) is provided at the end of the arrangement rail (31). The bar (7) is used to block the material disc (4); the flipping component (32) is arranged on the support platform (6) and is located at the end of the arrangement guide rail (31); the flipping component (32) can flip the material disc (4) blocked by the blocking bar (7) onto the support platform (6), and make the material disc (4) change from a vertical state to a horizontal state; the pushing component (33) is arranged on the support platform (6) and can push the flipped material disc (4) to a specified position for subsequent production and processing.

2. The wafer blank feeding device for the shock absorber dust cover production line according to claim 1 is characterized in that: An interception component (34) is provided near the bottom of the arrangement guide rail (31), and the interception component (34) can intercept the material disc (4) on the arrangement guide rail (31); the interception component (34) comprises a mounting bracket (341) connected to the arrangement guide rail (31), a driving cylinder (342) provided on the mounting bracket (341), and an interception bar (343) provided on the head of the driving cylinder (342).

3. The wafer blank feeding device for the shock absorber dust cover production line according to claim 2 is characterized in that: The mounting bracket (341) is provided with a detection camera (8).

4. The wafer blank feeding device for the shock absorber dust cover production line according to claim 3 is characterized in that: A B detection camera (9) is provided on the arrangement guide rail (31).

5. The wafer blank feeding device for the shock absorber dust cover production line according to claim 4 is characterized in that: An end of the arrangement guide rail (31) close to the baffle (24) is provided with an opening structure.

6. The wafer blank feeding device for the shock absorber dust cover production line according to claim 5 is characterized in that: The lower part of the material trough (11) is in a conical structure.

7. The wafer blank feeding device for the shock absorber dust cover production line according to any one of claims 1 to 6, characterized in that: The turning component (32) and the pushing component (33) are both driven by air cylinders.

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