Nonmetal impeller and star-shaped feeder comprising same
By using non-metallic impellers assembled with metal shafts and non-metal components, the problem of high processing and maintenance costs of traditional impellers is solved, and the effect of good structural strength, easy disassembly and assembly, and low maintenance costs is achieved, and it is suitable for the conveying needs of materials of different capacity. .
Patent Information
- Application Number
- CN202420372836.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The impeller in a traditional star feeder is processed from a whole non-metal rod, resulting in high processing and maintenance costs, and damage to the impeller needs to be replaced as a whole, which is high maintenance costs.
Non-metal impeller is assembled with metal rotating shafts and non-metal sleeves, side plates and blades. The blades, sleeves and side plates are removably connected. The blades are fixed through T-grooves and T-bar structures, and variable volume blocks are set to adjust the push chamber. size.
Reduces processing costs, simplifies the maintenance process, allows individual replacement of partial parts, reduces maintenance costs, and adapts to the conveying needs of materials of different capacity through variable volume blocks.
Smart Images

Figure CN222475285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to a non-metallic impeller and a star feeder comprising the same. Background Art
[0002] The impellers in traditional star feeders are all processed into impeller shape based on a whole non-metallic bar, which has a long production cycle, a lot of material waste, and a high processing cost. In addition, the impeller needs to be replaced as a whole after being damaged, and the maintenance cost is high. As a result, the overall price of the star feeder is very high, and it is difficult to occupy the market. Utility Model Content
[0003] In order to solve the technical problem that the impellers in the prior art star feeders are all processed and formed based on a whole non-metallic bar, resulting in high processing and maintenance costs, the utility model provides a non-metallic impeller and a star feeder containing the same to solve the above problem.
[0004] The utility model proposes a non-metallic impeller, comprising a rotating shaft, a shaft sleeve, side plates located at both ends of the shaft sleeve and a plurality of blades located on the outer circumferential surface of the shaft sleeve; the rotating shaft is made of metal material, the rotating shaft has a working section located inside the cylinder of a star feeder, the shaft sleeve, the side plates and the blades are all made of non-metallic material, the shaft sleeve is installed on the outer circumference of the working section, so that the contact surface between the non-metallic impeller and the material is a non-metallic surface, and a pushing cavity is formed between two adjacent blades.
[0005] Furthermore, the blades, the shaft sleeve and the side plate are detachably connected.
[0006] Furthermore, a plurality of T-shaped grooves are provided on the outer peripheral surface of the sleeve, and the blades have T-shaped strips suitable for being inserted into the T-shaped grooves, and the T-shaped grooves extend to at least one axial end of the sleeve.
[0007] Furthermore, the length of the T-shaped bar is less than or equal to the axial length of the sleeve.
[0008] Furthermore, mounting holes fixedly connected to the side plates are provided at both axial ends of the blade.
[0009] Furthermore, one end of the side plate has a radial groove corresponding to the end of the blade and a circular groove corresponding to the end of the sleeve, and a raised step is formed between adjacent radial grooves. The raised step fits with the surface of the blade and the sleeve, so that adjacent pushing cavities are not connected to each other.
[0010] Furthermore, a variable volume block is installed on the outer peripheral surface of the shaft sleeve between adjacent blades.
[0011] Furthermore, a threaded hole is provided on the surface of the shaft sleeve, a connecting hole is correspondingly provided on the variable volume block, and the first locking screw passes through the connecting hole and is connected to the threaded hole.
[0012] Furthermore, a chamfered surface is provided at one end of the blade away from the sleeve, so that the outer edge width of the blade is smaller than the thickness of the blade.
[0013] Furthermore, the chamfered surface connects the radial end surface of the blade and the end surface facing opposite to the rotation direction of the blade.
[0014] The utility model also provides a star feeder, comprising the non-metallic impeller mentioned above.
[0015] The beneficial effects of the utility model are:
[0016] (1) The utility model adopts a method of combining a metal shaft and other non-metallic parts to assemble a non-metallic impeller, which has good structural strength and does not require non-metallic materials to be coated on the surface, thereby greatly reducing processing costs.
[0017] (2) The non-metallic parts in the utility model are connected to each other in a detachable manner, which is convenient for disassembly and assembly. Local parts can be replaced individually, and the maintenance cost is low.
[0018] (3) The utility model provides a variable volume block between adjacent blades, and the variable volume block can be replaced according to the size of the pushing cavity as actually required, so as to adapt to the conveying of materials of different capacities. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a side view of a specific embodiment of the non-metallic impeller of the utility model;
[0021] Figure 2 It is a front view of a specific embodiment of the non-metallic impeller described in the utility model;
[0022] Figure 3 yes Figure 2 AA section view;
[0023] Figure 4 yes Figure 3 The enlarged image at a in the middle;
[0024] Figure 5 It is the front view of the blade in the utility model;
[0025] Figure 6 It is the front view of the side panel in the utility model.
[0026] In the figure, 1, rotating shaft, 101, working section, 2, bushing, 201, T-slot, 202, threaded hole, 3, side plate, 301, through hole, 302, radial groove, 303, circular groove, 304, raised step, 4, blade, 401, T-bar, 402, mounting hole, 403, chamfered surface, 5, pushing cavity, 6, variable volume block, 601, connecting hole, 7, first locking screw, 8, second locking screw. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] Embodiment 1
[0029] like Figure 1-Figure 3 As shown, a non-metallic impeller includes a rotating shaft 1, a sleeve 2, a side plate 3 and a plurality of blades 4; the rotating shaft 1 is made of metal material and is used to connect with the driving device. The metal material can ensure the strength of the non-metallic impeller. The rotating shaft 1 has a working section 101 located inside the cylinder of the star feeder. The sleeve 2, the side plate 3 and the blades 4 are all located inside the star feeder and are in direct contact with the material. The three are made of non-metallic materials, wherein the sleeve 2 is installed on the outer periphery of the working section 101, the blades 4 are installed on the outer peripheral surface of the sleeve 2 and are radially extended, and the two side plates 3 are located at both ends of the sleeve 2. Two adjacent blades 4, the two side plates 3 and the outer peripheral surface of the sleeve 2 form a push cavity 5. When the star feeder is working, the material falls in the direction perpendicular to the rotating shaft 1, and the rotating shaft 1 rotates at the same time. The material enters different push cavities 5 in turn. As the rotating shaft 1 rotates, the material in the push cavity 5 is transported to the discharge port at the bottom and discharged from the discharge port.
[0030] The blade 4, sleeve 2 and side plate 3 in this embodiment can be an integrated structure, and then the sleeve 2 is fixed to the rotating shaft 1. In order to further reduce the maintenance cost, this embodiment preferably connects the blade 4, sleeve 2 and side plate 3 detachably, so as to facilitate the disassembly and independent replacement of parts.
[0031] Assembly of blade 4 and sleeve 2:
[0032] like Figure 4 and Figure 5As shown, the outer circumference of the sleeve 2 is provided with a plurality of T-slots 201, and the blade 4 has a T-slot 401 suitable for being inserted into the T-slot 201, and the T-slot 201 at least extends to one axial end of the sleeve 2. When installing, the blade 4 can be inserted from one end of the T-slot 201. The T-shaped structure of the T-slot 201 can prevent the blade 4 from being radially dislodged. In this embodiment, the cross section of the T-slot 201 is T-shaped. Those skilled in the art should understand that the cross section of the T-slot 201 can also be an inverted triangle, a semicircle or other irregular shapes. The length of the T-slot 401 can be less than or equal to the axial length of the sleeve 2.
[0033] When the length of the T-shaped bar 401 is less than the axial length of the sleeve 2, the gap between the blade 4 and the sleeve 2 needs to be filled by the special-shaped design of the sleeve 2 or the side plate 3 to ensure the mutual independence of adjacent pusher cavities 5. In this embodiment, the axial length of the T-shaped bar 401 is preferably the same as that of the sleeve 2, so that the structure of each component is more regular and the processing is simpler.
[0034] Assembly of sleeve 2 and shaft 1:
[0035] The shaft sleeve 2 and the rotating shaft 1 may be connected by screws. In other optional implementations, the shaft sleeve 2 and the rotating shaft 1 may also be fixed by interference fit.
[0036] Assembly of blade 4 and side panel 3:
[0037] like Figure 1 and Figure 6 As shown, the side plate 3 in this embodiment is fixed on the blade 4, and mounting holes 402 fixedly connected to the side plate 3 are provided at both axial ends of the blade 4. A number of through holes 301 are also correspondingly provided on the side plate 3. The second locking screw 8 passes through the through hole 301 from the outside of the side plate 3 and is fixed in the mounting hole 402 of the blade 4.
[0038] As a preferred example, Figure 6 As shown, one end of the side plate 3 has a radial groove 302 corresponding to the end of the blade 4 and a circular groove 303 corresponding to the end of the sleeve 2. A raised step 304 is formed between adjacent radial grooves 302. The raised step 304 fits the surface of the blade 4 and the sleeve 2, so that adjacent pusher cavities 5 are not connected to each other. Figure 2 As shown, the raised step 304 is raised toward the pushing cavity 5 , and the side edges of the raised step 304 are in contact with the surfaces of the blade 4 and the shaft sleeve 2 .
[0039] Embodiment 2
[0040] For different conveying precision requirements, the size of the push cavity 5 is different. To adapt to different conveying precisions, in this embodiment, a variable volume block 6 is installed on the outer circumference of the sleeve 2 between adjacent blades 4, that is, the variable volume block 6 is located in the push cavity 5. The larger the volume of the variable volume block 6, the smaller the volume of the push cavity 5. Figure 4As shown, the variable volume block 6 is an arc-shaped block that fits the outer circumference of the sleeve 2. A threaded hole 202 is provided on the surface of the sleeve 2. A connecting hole 601 corresponding to the threaded hole 202 is provided on the variable volume block 6. The first locking screw 7 passes through the connecting hole 601 and is connected to the threaded hole 202.
[0041] Embodiment 3
[0042] On the basis of the above embodiment, a chamfered surface 403 is provided at one end of the blade 4 away from the sleeve 2, so that the outer edge width of the blade 4 is smaller than the thickness of the blade 4. Figure 3 As shown, the chamfered surface 403 is the chamfer of two adjacent surfaces of the blade 4. The function of the chamfered surface 403 is to reduce the width of the outer edge of the blade 4 and reduce the wear between the outer edge of the blade 4 and the inner wall of the star feeder cavity. The chamfered surface 403 preferably connects the radial end surface of the blade 4 and the end surface facing the opposite direction of the rotation direction of the blade 4. Figure 3 The rotation direction of the middle blade 4 is counterclockwise.
[0043] The axial length of the chamfered surface 403 is smaller than the axial length of the blade 4, that is, the chamfered surface 403 does not extend to both axial ends of the blade 4, so that the radial groove 302 matched with the blade 4 is a regular rectangular groove.
[0044] Embodiment 4
[0045] A star feeder comprises the non-metallic impeller mentioned above.
[0046] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "inner", "outer", "axial", "radial", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0047] In addition, the terms "first", "second", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, the meaning of "several" is two or more.
[0048] In this specification, the schematic representation of the terms does not necessarily refer to the same embodiment. Moreover, the specific features, structures, materials or characteristics described can be combined in any suitable manner in one or more embodiments.
[0049] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A non-metallic impeller, characterized in that: It comprises a rotating shaft (1), a shaft sleeve (2), side plates (3) located at both ends of the shaft sleeve (2), and a plurality of blades (4) located on the outer peripheral surface of the shaft sleeve (2); The rotating shaft (1) is made of metal material, and has a working section (101) located inside the cylinder of the star feeder. The shaft sleeve (2), the side plate (3) and the blades (4) are all made of non-metallic materials. The shaft sleeve (2) is installed on the outer periphery of the working section (101), so that the contact surface between the non-metallic impeller and the material is a non-metallic surface, and a pushing cavity (5) is formed between two adjacent blades (4).
2. The non-metallic impeller according to claim 1, characterized in that: The blade (4), the shaft sleeve (2) and the side plate (3) are detachably connected.
3. The non-metallic impeller according to claim 2, characterized in that: The outer peripheral surface of the shaft sleeve (2) is provided with a plurality of T-shaped grooves (201), the blade (4) has a T-shaped strip (401) suitable for being inserted into the T-shaped groove (201), and the T-shaped groove (201) at least extends to one axial end of the shaft sleeve (2).
4. The non-metallic impeller according to claim 2, characterized in that: Both axial ends of the blade (4) are provided with mounting holes (402) fixedly connected to the side plate (3).
5. The non-metallic impeller according to claim 4, characterized in that: One end of the side plate (3) has a radial groove (302) corresponding to the end of the blade (4) and a circular groove (303) corresponding to the end of the shaft sleeve (2); a raised step (304) is formed between adjacent radial grooves (302); the raised step (304) is in contact with the surface of the blade (4) and the shaft sleeve (2), so that adjacent pusher cavities (5) are not connected to each other.
6. The non-metallic impeller according to claim 1, characterized in that: A variable volume block (6) is installed on the outer peripheral surface of the shaft sleeve (2) located between adjacent blades (4).
7. The non-metallic impeller according to claim 6, characterized in that: The surface of the shaft sleeve (2) is provided with a threaded hole (202), and the variable volume block (6) is correspondingly provided with a connecting hole (601), and the first locking screw (7) passes through the connecting hole (601) and is connected to the threaded hole (202).
8. The non-metallic impeller according to claim 1, characterized in that: An end of the blade (4) away from the shaft sleeve (2) is provided with a chamfered surface (403), so that the width of the outer edge of the blade (4) is smaller than the thickness of the blade (4).
9. The non-metallic impeller according to claim 8, characterized in that: The chamfered surface (403) connects the radial end surface of the blade (4) and the end surface facing in the opposite direction to the rotation direction of the blade (4).
10. A star feeder, characterized in that: The non-metallic impeller comprises the non-metallic impeller as described in any one of claims 1 to 9.