Discharging mechanism for powder coating production

By designing a powder coating production discharge mechanism including a viscosity detection probe, a PLC controller and a servo cylinder, the problem of powder coating discharge in the prior art is solved, automatic detection and control are realized, and improved Production efficiency and quality stability.

CN222475544UActive Publication Date: 2025-02-14FOSHAN MAIHAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420695322.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-01-30
Filing Date
2024-04-07
Publication Date
2025-02-14
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The discharge mechanism in the existing powder coating production lacks automatic detection and control functions, which leads to inconvenient detection of the viscosity of powder coating, requiring manual operation, and inefficient efficiency.

Method used

A discharge mechanism for powder coating production is designed, including a viscosity detection probe, a PLC controller and a servo cylinder. The viscosity of the powder coating is detected by the detection probe, and the discharge is automatically controlled by the PLC controller and servo cylinder. material process.

Benefits of technology

Automatic discharge of powder coatings is realized, manual operation is reduced, production efficiency is improved, and the quality of powder coatings is stable through automatic detection and control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a discharging mechanism for powder coating production, which comprises a lower shell, an upper shell, a pre-discharging cavity, a servo electric cylinder, a blocking groove and a blocking plate, a detection cavity and a circular cavity are respectively arranged in the upper shell close to the two ends, an annular limiting bump is arranged on the inner wall of the circular cavity close to the detection cavity, and the upper shell is provided with a clamping groove. A sealing ring is arranged on the periphery of the viscosity detection probe and located on the outer side of the annular limiting protruding block, the end of the viscosity detection probe is located in the detection cavity, a PLC is installed at the top of the upper shell through screws, and a vertical plate is welded to the position, close to the center, of the bottom of the inclined discharging channel. And a servo electric cylinder is mounted at one end of the vertical plate through a bolt. The powder coating viscosity detection device is provided with a structure capable of conveniently detecting the viscosity of the powder coating and discharging according to the detected concentration, manual discharging is not needed, operation is more convenient and faster, and the powder coating viscosity detection device is suitable for wide application and popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coating production, in particular to a discharging mechanism for powder coating production. Background Art

[0002] Powder coating is a solid granular coating composed of resin, pigment, filler and additives. In the production of powder coating, in order to facilitate the discharge of the stirred powder coating from the mixing tank, a discharge mechanism is very necessary.

[0003] The previous discharging mechanism has the following disadvantages: 1. In the past, there was no structure that could conveniently detect the viscosity of the powder coating and discharge the material according to the detected concentration. The material had to be discharged manually, which was not convenient and fast enough. Therefore, we propose a discharging mechanism for powder coating production. Utility Model Content

[0004] The main purpose of the utility model is to provide a discharging mechanism for powder coating production, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A discharge mechanism for powder coating production, comprising a lower shell, an upper shell, a pre-discharge cavity, a servo electric cylinder, a blocking groove, a viscosity detection probe, an inclined discharge channel and a blocking plate, wherein a detection cavity and a circular cavity are respectively opened near both ends in the upper shell, an annular limit protrusion is provided on the inner wall of the circular cavity near the detection cavity, a sealing ring is provided on the periphery of the viscosity detection probe, the sealing ring is located on the outside of the annular limit protrusion, the end of the viscosity detection probe is located in the detection cavity, a PLC controller is installed on the top of the upper shell by screws, a vertical plate is welded near the center of the bottom of the inclined discharge channel, a servo electric cylinder is installed on one end of the vertical plate by bolts, the power output end of the servo electric cylinder is connected to the blocking plate, and the blocking plate is located in the blocking groove.

[0007] Furthermore, a through groove is formed through the upper shell body near one end of the circular cavity, and the end of the viscosity detection probe passes through the through groove. Adjustment studs are provided through threaded holes at the top of the upper shell body near the upper and lower ends of the through groove, and the ends of the adjustment studs are located on the outside of the sealing ring. The sealing ring can be conveniently pressed against the outside of the annular limiting protrusion through the adjustment studs, thereby greatly improving the sealing effect between the viscosity detection probe and the inner wall of the circular cavity.

[0008] Furthermore, a knob is arranged on the periphery of the end of the adjusting stud.

[0009] Furthermore, connection blocks are provided at the peripheries of the ends of the lower shell and the upper shell, and one end of the connection block is provided with a connection bolt through a reserved hole.

[0010] Furthermore, a pre-discharge cavity and an inclined discharge channel are respectively provided at both ends of the lower shell body, and the inclined discharge channel facilitates better discharge after the blocking plate is opened.

[0011] Furthermore, the blocking plate is specifically made of stainless steel material. The blocking plate made of stainless steel material has good strength and corrosion resistance, and can effectively improve reliability during use.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The utility model discloses a discharging mechanism for powder coating production, wherein a discharging port is provided at one side of the bottom end of a stirring tank for producing powder coating, and the mechanism is conveniently fixed to one side of the discharging port by connecting bolts, and a PLC controller, a viscosity detection probe and a servo electric cylinder are all connected to an external power supply, and by tightening the adjusting studs, the sealing ring is conveniently pressed against the outer side of the annular limit protrusion, thereby improving the sealing effect between the viscosity detection probe and the inner wall of the circular cavity, and the viscosity detection probe is conveniently used to detect the viscosity of the powder coating entering the detection cavity, and transmit the signal to the PLC controller, and after analyzing the viscosity signal, the PLC controller controls the servo electric cylinder to open when the viscosity reaches a certain value, thereby driving the blocking plate to descend from the blocking groove, so that the powder coating in the stirring tank enters the inclined discharging channel through the pre-discharging chamber, and then is discharged through the inclined discharging channel, and the discharging mechanism has a structure that can conveniently detect the viscosity of the powder coating and discharge the material according to the detected concentration, and does not require manual discharging by personnel, and is convenient and quick to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model is a schematic diagram of the overall structure of a discharge mechanism for powder coating production.

[0015] Figure 2 The utility model is a schematic diagram of a viscosity detection probe and a sealing ring structure of a discharging mechanism for powder coating production.

[0016] Figure 3 This is a detailed structural diagram of point A of a discharging mechanism for powder coating production according to the utility model.

[0017] In the figure: 1. lower shell; 2. upper shell; 3. pre-discharge chamber; 4. inclined discharge channel; 5. vertical plate; 6. servo electric cylinder; 7. blocking groove; 8. blocking plate; 9. circular chamber; 10. annular limit bump; 11. viscosity detection probe; 12. sealing ring; 13. adjusting stud; 14. knob; 15. detection chamber; 16. PLC controller; 17. connecting block; 18. connecting bolt. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] like Figure 1-3 As shown, a discharging mechanism for powder coating production includes a lower shell 1, an upper shell 2, a pre-discharging chamber 3, a servo electric cylinder 6, a blocking groove 7, a viscosity detection probe 11, an inclined discharging channel 4 and a blocking plate 8. A detection chamber 15 and a circular chamber 9 are respectively opened near both ends in the upper shell 2, and an annular limiting protrusion 10 is provided on the inner wall of the circular cavity 9 near the detection chamber 15. A sealing ring 12 is provided on the periphery of the viscosity detection probe 11, and the sealing ring 12 is located on the outside of the annular limiting protrusion 10. The end of the viscosity detection probe 11 is located in the detection chamber 15. A PLC controller 16 is installed on the top of the upper shell 2 by screws, and a vertical plate 5 is welded near the center of the bottom of the inclined discharging channel 4. A servo electric cylinder 6 is installed on one end of the vertical plate 5 by bolts. The power output end of the servo electric cylinder 6 is connected to the blocking plate 8, and the blocking plate 8 is located in the blocking groove 7.

[0020] Among them, a through groove is penetrated through the upper shell 2 near one end of the circular cavity 9, and the end of the viscosity detection probe 11 passes through the through groove. Adjustment studs 13 are provided through threaded holes at the top of the upper shell 2 near the upper and lower ends of the through groove, and the ends of the adjustment studs 13 are located on the outside of the sealing ring 12.

[0021] In this embodiment, Figure 1 As shown, the sealing ring 12 is conveniently pressed against the outside of the annular limiting protrusion 10 by adjusting the stud 13, so that the sealing effect between the viscosity detection probe 11 and the inner wall of the circular cavity 9 is greatly improved.

[0022] Wherein, a knob 14 is arranged on the periphery of the end of the adjusting stud 13 .

[0023] In this embodiment, Figure 1 As shown, by applying external force to the knob 14, the adjusting stud 13 can be driven to rotate.

[0024] Wherein, a connecting block 17 is arranged at the periphery of the end of the lower shell 1 and the upper shell 2, and a connecting bolt 18 is arranged at one end of the connecting block 17 through a reserved hole.

[0025] In this embodiment, Figure 1 As shown, the mechanism is conveniently fixed to one side of the bottom end of the mixing tank by connecting bolts 18.

[0026] Wherein, a pre-discharge cavity 3 and an inclined discharge channel 4 are respectively opened at both ends of the lower shell 1.

[0027] In this embodiment, Figure 1 and Figure 3 As shown, by tilting the discharge channel 4, better discharge can be performed after the blocking plate 8 is opened.

[0028] The blocking plate 8 is specifically made of stainless steel.

[0029] In this embodiment, Figure 1 and Figure 3 As shown, the blocking plate 8 made of stainless steel has good strength and corrosion resistance, and can effectively improve reliability during use.

[0030] It should be noted that the utility model is a discharge mechanism for powder coating production. When working, a discharge port is set on one side of the bottom end of the mixing tank for producing powder coating. The mechanism is conveniently fixed to one side of the discharge port by connecting bolts 18. The PLC controller 16, the viscosity detection probe 11 and the servo electric cylinder 6 are all connected to an external power supply. By tightening the adjusting stud 13, the sealing ring 12 is conveniently pressed against the outside of the annular limit convex block 10, thereby improving the sealing effect between the viscosity detection probe 11 and the inner wall of the circular cavity 9. The viscosity detection probe 11 is convenient for detecting the viscosity of the material entering the detection chamber. The viscosity of the powder coating in the measuring chamber 15 is measured, and the signal is transmitted to the PLC controller 16. After analyzing the viscosity signal, the PLC controller 16 controls the servo electric cylinder 6 to open when the viscosity reaches a certain value, thereby driving the blocking plate 8 to descend from the blocking groove 7, so that the powder coating in the mixing tank enters the inclined discharge channel 4 through the pre-discharge chamber 3, and is then discharged through the inclined discharge channel 4. The discharge mechanism has a structure that can conveniently detect the viscosity of the powder coating and discharge according to the detected concentration. There is no need for manual discharge by personnel, and the operation is convenient and quick.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A discharge mechanism for powder coating production, comprising a lower housing (1), an upper housing (2), a pre-discharge chamber (3), a servo electric cylinder (6), a blocking slot (7), a viscosity detection probe (11), an inclined discharge channel (4) and a blocking plate (8), characterized in that: A detection cavity (15) and a circular cavity (9) are respectively provided near both ends of the upper shell (2); an annular limiting protrusion (10) is provided on the inner wall of the circular cavity (9) near the detection cavity (15); a sealing ring (12) is provided on the periphery of the viscosity detection probe (11); the sealing ring (12) is located outside the annular limiting protrusion (10); the end of the viscosity detection probe (11) is located in the detection cavity (15); a PLC controller (16) is installed on the top of the upper shell (2) by screws; a vertical plate (5) is welded near the center of the bottom of the inclined discharge channel (4); a servo electric cylinder (6) is installed on one end of the vertical plate (5) by bolts; a blocking plate (8) is connected to the power output end of the servo electric cylinder (6); and the blocking plate (8) is located in the blocking groove (7).

2. A discharge mechanism for powder coating production according to claim 1, characterized in that: A through slot is formed through the upper shell (2) near one end of the circular cavity (9), and the end of the viscosity detection probe (11) passes through the through slot. An adjusting stud (13) is provided at the top of the upper shell (2) near the upper and lower ends of the through slot through threaded holes, and the end of the adjusting stud (13) is located outside the sealing ring (12).

3. A discharge mechanism for powder coating production according to claim 2, characterized in that: A knob (14) is arranged on the periphery of the end of the adjusting stud (13).

4. A discharge mechanism for powder coating production according to claim 1, characterized in that: A connecting block (17) is provided at the periphery of the end portions of the lower shell (1) and the upper shell (2), and a connecting bolt (18) is provided at one end of the connecting block (17) through a reserved hole.

5. A discharge mechanism for powder coating production according to claim 1, characterized in that: The two ends of the lower shell (1) are respectively provided with a pre-discharge cavity (3) and an inclined discharge channel (4).

6. A discharge mechanism for powder coating production according to claim 1, characterized in that: The blocking plate (8) is specifically made of stainless steel.