Barreling machine take-up mechanism capable of preventing welding wires from popping up

Abstract

The utility model relates to the technical field of barreling machine take-up mechanisms, in particular to a barreling machine take-up mechanism capable of preventing welding wires from popping up, which comprises a rack, a support table is fixedly mounted in the rack, a turntable is rotatably connected to the surface of the support table, and a take-up barrel is arranged on the surface of the turntable. According to the bulletproof welding wire frame, the first mounting plate and the second mounting plate are fixedly connected with the welding plate through the fasteners, it is ensured that the bulletproof assembly does not loosen or shift in the operation process, the safety and reliability of the equipment are improved, the position of the welding wire frame is more convenient to adjust through the design of the threaded rod and the adjusting threaded sleeve in the bulletproof assembly, and the welding wire frame is more stable. Operators can easily adjust the position of the welding wire frame, the operation efficiency is improved, the welding wire frame is fixedly installed on the surface of the long rod, the welding wire groove is formed in the surface of the welding wire frame, the edge of the welding wire groove is subjected to fillet treatment, abrasion and damage of welding wires are reduced, and the welding wires are effectively prevented from popping out in the high-speed rotation process through the structure.

Description

Technical Field

[0001] The utility model relates to the technical field of barrel packaging machine wire taking-up mechanisms, in particular to a barrel packaging machine wire taking-up mechanism for preventing welding wire from popping out. Background Art

[0002] The barreled wire taking-up mechanism is a device widely used in industrial production, which is used to wind long strip materials such as welding wire into barreled form for easy storage and transportation. Announcement No.: CN215797636U discloses a barreled wire taking-up mechanism with multiple control of wire taking-up speed, including: a hollow main shaft, a wire taking-up flywheel, a flywheel outer cylinder, a proximity sensor, a visual inspection camera and a wire taking-up reel. The hollow main shaft is fixedly mounted on the frame through an axle seat, a synchronous wheel is sleeved on the hollow main shaft, the wire taking-up flywheel is fixedly mounted on the bottom of the hollow main shaft, the flywheel outer cylinder is sleeved on the wire taking-up flywheel, the first connecting plate at the end of the flywheel outer cylinder is fixedly mounted on the frame through a number of fasteners, the proximity sensor is fixedly mounted on the flywheel outer cylinder through a first protective cover, the first protective cover is arranged along the axial direction of the flywheel outer cylinder, the visual inspection camera is fixedly mounted on the first protective cover, and the wire taking-up reel and the wire taking-up flywheel are arranged coaxially. Compared with the prior art, the utility model uses a proximity sensor and a visual detection camera to dually control the descending speed of the wire-receiving paper drum, thereby ensuring the winding effect of the wire and improving the quality of the wire-receiving. The existing wire-receiving mechanism of the barrel loading machine has some problems during use, especially when the welding wire is reeled in at high speed, the welding wire is prone to popping out. This not only affects the efficiency and quality of the wire-receiving, but may also cause damage to the welding wire and potential safety hazards. In the prior art, during the wire-reeling process, due to the elasticity of the welding wire and the centrifugal force generated by the high-speed rotation of the turntable, the welding wire is easily ejected from the wire-receiving barrel, causing the welding wire to be tangled or broken, affecting subsequent use. Utility Model Content

[0003] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical scheme: a barrel-loading machine wire-taking mechanism for preventing welding wire from popping out, comprising a frame, a support platform is fixedly installed inside the frame, a turntable is rotatably connected to the surface of the support platform, a wire-taking barrel is arranged on the surface of the turntable, two groups of welding plates are symmetrically installed on both sides of the frame, a bullet-proof component is fixedly installed between the two groups of welding plates, the bullet-proof component comprises a No. 1 mounting plate and a No. 2 mounting plate, a threaded rod is fixedly installed on the side surface of the No. 1 mounting plate, a long rod is fixedly installed on the side surface of the No. 2 mounting plate, one end of the long rod close to the threaded rod is arranged as a threaded end, a welding wire rack is fixedly installed on the surface of the long rod, a welding wire groove is opened on the surface of the welding wire rack, and an adjusting screw sleeve is threadedly connected between the threaded end and the surface of the threaded rod.

[0005] Preferably, the first mounting plate and the second mounting plate are fixedly connected to the welding plate by fasteners. Here, the first mounting plate and the second mounting plate are firmly connected to the welding plate, the stability of the entire bulletproof assembly is enhanced, loosening or displacement during operation is prevented, and the safety and reliability of the equipment are improved.

[0006] Preferably, the edge of the welding wire groove is rounded, and the welding wire rack is located above the wire take-up barrel. Here, the rounded corner treatment can reduce the wear and damage of the welding wire during the wire take-up process and extend the service life of the welding wire. The welding wire rack is located above the wire take-up barrel, which helps to better guide the welding wire into the wire take-up barrel and avoid the welding wire from winding or getting stuck.

[0007] Preferably, a motor is fixedly mounted on the bottom surface of the support platform, and the output end of the motor is fixedly connected to the turntable. Here, the motor drives the turntable to rotate, realizing the automated operation of the wire taking-up process, improving production efficiency, and reducing the tediousness of manual operation. At the same time, the application of the motor enables the speed and direction of the turntable to be precisely controlled, ensuring the uniformity and consistency of the wire taking-up.

[0008] Preferably, the surface of the adjusting screw sleeve is provided with anti-skid patterns, and the anti-skid patterns are distributed in a circumference on the surface of the adjusting screw sleeve. Here, the anti-skid patterns make the adjusting screw sleeve more convenient and less likely to slip during manual operation, thereby improving the convenience and efficiency of operation.

[0009] Preferably, a support plate is fixedly mounted on the surface of the rotating disk, a screw rod is connected to the internal thread of the support plate, a push plate is rotatably connected to the end of the screw rod, and a clamp is fixedly mounted on the surface of the push plate. Here, the position of the clamp can be flexibly adjusted to adapt to wire drums of different sizes and shapes, thereby enhancing the versatility of the equipment. The clamp ensures the stability and uniform force of the wire drum during rotation, thereby preventing the welding wire from being tangled due to uneven force.

[0010] Preferably, the clamping plates are arc-shaped, and there are four groups of clamping plates, which are symmetrically distributed around the wire take-up drum. Here, a more stable and uniform fixing effect is provided to ensure that the wire take-up drum does not shake when rotating at high speed.

[0011] Preferably, a groove is provided on the side of the push plate, a protrusion is fixedly mounted on the surface of the clamping plate, a screw hole is provided inside the groove, a screw is threadedly connected inside the screw hole, a plug hole is provided on the top of the push plate, and a through hole is passed through the inside of the protrusion. Here, the clamping plate can be quickly installed and removed, which is convenient for replacement and maintenance, and improves the operating efficiency. The close fit of the screw hole and the screw ensures a stable connection between the clamping plate and the push plate, and prevents loosening during operation.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, the No. 1 mounting plate and the No. 2 mounting plate are fixedly connected to the welding plate by fasteners, ensuring that the bulletproof component does not loosen or shift during operation, thereby improving the safety and reliability of the equipment. The threaded rod and the adjusting screw sleeve design in the bulletproof component make it more convenient to adjust the position of the welding wire rack. The operator can easily adjust the position of the welding wire rack, thereby improving the operating efficiency. The welding wire rack is fixedly mounted on the surface of the long rod, and a welding wire groove is provided on the surface of the welding wire rack. The edges of the welding wire groove are rounded to reduce the wear and damage of the welding wire. The above structure effectively prevents the welding wire from popping out during high-speed rotation.

[0014] 2. In the utility model, the screw rod and push plate structure on the support plate allow the position of the clamping plate to be flexibly adjusted to accommodate wire drums of different sizes and shapes, thereby enhancing the versatility of the equipment. The clamping plate is fastened to the support plate through the cooperation of the grooves and protrusions and the screw holes and screws, so that the clamping plate can be quickly installed and disassembled, which is convenient for replacement and maintenance and improves operating efficiency. The tight cooperation of the screw holes and screws ensures a firm connection between the clamping plate and the push plate, prevents loosening during operation, and improves the reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a schematic diagram of a wire take-up mechanism of a barrel loading machine for preventing welding wire from popping out;

[0016] Figure 2 The utility model provides a top view of a wire take-up mechanism of a barrel loading machine for preventing welding wire from popping out;

[0017] Figure 3 A schematic diagram of a bulletproof component of a barrel loading machine take-up mechanism for preventing welding wire from popping out is provided in the utility model;

[0018] Figure 4 The utility model provides a schematic diagram of a support platform of a barrel loading machine wire taking-up mechanism for preventing welding wire from popping out;

[0019] Figure 5 The utility model provides an assembly schematic diagram of a clamping plate and a push plate of a wire taking-up mechanism of a barrel loading machine for preventing welding wire from popping out.

[0020] Legend:

[0021] 1. Frame; 2. Support table; 3. Turntable; 4. Motor; 5. Wire take-up barrel; 6. Welding plate; 7. Mounting plate No. 1; 8. Long rod; 9. Threaded end; 10. Threaded rod; 11. Adjusting screw sleeve; 12. Fastener; 13. Wire rack; 14. Wire groove; 15. Mounting plate No. 2; 16. Support plate; 17. Screw rod; 18. Push plate; 19. Clamp; 20. Groove; 21. Bump; 22. Socket; 23. Screw hole; 24. Screw; 25. Through hole. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0024] Embodiment 1

[0025] See also Figure 1-4 The utility model provides a technical solution: a barrel loading machine wire taking-up mechanism for preventing welding wire from popping out, comprising a frame 1, a support platform 2 is fixedly installed inside the frame 1, a turntable 3 is rotatably connected to the surface of the support platform 2, a wire taking-up barrel 5 is arranged on the surface of the turntable 3, a motor 4 is fixedly installed on the bottom surface of the support platform 2, an output end of the motor 4 is fixedly connected to the turntable 3, the motor 4 drives the turntable 3 to rotate, so as to realize the automatic operation of the wire taking-up process, improve the production efficiency, and reduce the tediousness of manual operation. At the same time, the application of the motor 4 makes it possible to accurately control the rotation speed and direction of the turntable 3, so as to ensure the uniformity and consistency of the welding wire taking-up, two groups of welding plates 6 are symmetrically installed on both sides of the frame 1, a bulletproof component is fixedly installed between the two groups of welding plates 6, the bulletproof component comprises a No. 1 mounting plate 7 and a No. 2 mounting plate 15, the No. 1 mounting plate 7 and the No. 2 mounting plate 15 are fixedly connected to the welding plate 6 by fasteners 12, so as to ensure the firm connection between the No. 1 mounting plate 7 and the No. 2 mounting plate 15 and the welding plate 6, and enhance the stability of the entire bulletproof component The utility model discloses a kind of welding wire rack 13, and the welding wire rack 13 is fixedly mounted on the side of the first mounting plate 7, and the welding wire rack 13 is provided with the welding wire groove 14 at one end thereof close to the threaded rod 10, and the edge of the welding wire groove 14 is rounded, and the welding wire rack 13 is located above the wire-receiving barrel 5, and the rounded corner treatment can reduce the wear and damage of the welding wire in the wire-receiving process, and prolong the service life of the welding wire, and the welding wire rack 13 is located above the wire-receiving barrel 5, which is helpful to better guide the welding wire into the wire-receiving barrel 5, and avoid the welding wire from winding or getting stuck, and the surface of the threaded end 9 and the threaded rod 10 is threadedly connected with an adjusting screw sleeve 11, and the surface of the adjusting screw sleeve 11 is provided with anti-skid patterns, and the anti-skid patterns are distributed in a circle on the surface of the adjusting screw sleeve 11, and the anti-skid patterns make the adjusting screw sleeve 11 more convenient and not easy to slip during manual operation, thereby improving the convenience and efficiency of operation.

[0026] Embodiment 2

[0027] See also Figure 4-5 A support plate 16 is fixedly installed on the surface of the turntable 3, and a screw rod 17 is connected to the internal thread of the support plate 16. The end of the screw rod 17 is rotatably connected to a push plate 18, and a clamping plate 19 is fixedly installed on the surface of the push plate 18, so that the position of the clamping plate 19 can be flexibly adjusted to adapt to wire drums 5 of different sizes and shapes, thereby enhancing the versatility of the equipment. The clamping plate 19 ensures the stability and uniform force of the wire drum 5 during the rotation process, and prevents the welding wire from being randomly rolled due to uneven force. The clamping plate 19 is in an arc shape, and the number of the clamping plates 19 is four groups, and the four groups of clamping plates 19 are symmetrically distributed around the wire drum 5, providing a more The stable and uniform fixing effect ensures that the wire collection barrel 5 does not shake when rotating at high speed. A groove 20 is provided on the side of the push plate 18, and a protrusion 21 is fixedly installed on the surface of the clamping plate 19. A screw hole 23 is provided inside the groove 20, and a screw 24 is connected to the internal thread of the screw hole 23. A socket 22 is provided on the top of the push plate 18, and a through hole 25 is penetrated inside the protrusion 21, so that the clamping plate 19 can be quickly installed and disassembled, which is convenient for replacement and maintenance and improves operating efficiency. The close fit of the screw hole 23 and the screw 24 ensures a firm connection between the clamping plate 19 and the push plate 18 to prevent loosening during operation.

[0028] Working principle: the wire take-up barrel 5 is fixed on the surface of the turntable 3, and the turntable 3 is rotated by the drive of the motor 4. The motor 4 is installed on the bottom surface of the support platform 2, and the output end of the motor 4 is fixedly connected to the turntable 3. The rotation of the turntable 3 drives the wire take-up barrel 5 to rotate, so as to realize the automatic wire take-up operation of the welding wire. The speed and direction of the turntable 3 can be accurately adjusted by the control of the motor 4 to ensure that the welding wire is evenly wound in the wire take-up barrel 5. Two sets of welding plates 6 are symmetrically installed on both sides of the frame 1, and a bulletproof component is fixedly installed between the welding plates 6. The bulletproof component includes a No. 1 mounting plate 7 and a No. 2 mounting plate The plate 15 is fixedly connected with the welding plate 6 by the fastener 12, which enhances the stability of the whole mechanism. The side of the No. 1 mounting plate 7 is fixed with a threaded rod 10, and the side of the No. 2 mounting plate 15 is fixed with a long rod 8. One end of the long rod 8 is close to the threaded rod 10 and is set as a threaded end 9. The welding wire rack 13 is fixedly installed on the surface of the long rod 8. The surface of the welding wire rack 13 is provided with a welding wire groove 14. The edge of the welding wire groove 14 is rounded to reduce the wear and damage of the welding wire and effectively prevent the welding wire from popping out during high-speed rotation. The threaded end 9 and the threaded rod 10 are connected by adjusting the screw sleeve 11 The surface of the adjusting screw sleeve 11 is provided with anti-slip grooves, which is convenient for manually adjusting the position of the welding wire rack 13, improving the convenience and efficiency of operation. A support plate 16 is fixed on the surface of the turntable 3, and a screw rod 17 is connected to the internal thread of the support plate 16. The end of the screw rod 17 is rotatably connected to the push plate 18. A clamping plate 19 is fixedly installed on the surface of the push plate 18. The clamping plate 19 is arc-shaped, and there are four groups of clamping plates 19, which are symmetrically distributed around the wire take-up barrel 5 to provide a stable fixing effect. The clamping plate 19 is fastened by the groove 20 and the protrusion 21, the screw hole 23 and the screw 24 to ensure that the clamping plate 19 and the push plate 1 8 is firmly connected, so that the position of the clamping plate 19 can be flexibly adjusted to adapt to wire-winding barrels 5 of different sizes. A socket 22 is provided on the top of the push plate 18, and a through hole 25 is penetrated inside the protrusion 21. Through these structures, the clamping plate 19 can be quickly installed and disassembled, which is convenient for replacement and maintenance, and improves operating efficiency. This barrel-mounted machine wire-winding mechanism that prevents the welding wire from popping out realizes automatic wire-winding of the welding wire through reasonable structural design and effective coordination of various components, prevents the welding wire from popping out during the wire-winding process, and ensures the stability of equipment operation and the convenience of operation.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A wire take-up mechanism for a barrel loading machine for preventing welding wire from popping out, comprising a frame (1), characterized in that: A support platform (2) is fixedly installed inside the frame (1), a turntable (3) is rotatably connected to the surface of the support platform (2), a wire take-up barrel (5) is arranged on the surface of the turntable (3), two groups of welding plates (6) are symmetrically installed on both sides of the frame (1), a bulletproof component is fixedly installed between the two groups of welding plates (6), the bulletproof component comprises a first mounting plate (7) and a second mounting plate (15), a threaded rod (10) is fixedly installed on the side of the first mounting plate (7), a long rod (8) is fixedly installed on the side of the second mounting plate (15), one end of the long rod (8) close to the threaded rod (10) is arranged as a threaded end (9), a welding wire rack (13) is fixedly installed on the surface of the long rod (8), a welding wire groove (14) is provided on the surface of the welding wire rack (13), and an adjusting screw sleeve (11) is threadedly connected between the threaded end (9) and the surface of the threaded rod (10).

2. The wire take-up mechanism for a barreled machine for preventing welding wire from popping out according to claim 1, characterized in that: The first mounting plate (7) and the second mounting plate (15) are fixedly connected to the welding plate (6) via fasteners (12).

3. The wire take-up mechanism for barrel loading machine for preventing welding wire from popping out according to claim 1, characterized in that: The edges of the welding wire trough (14) are rounded, and the welding wire rack (13) is located above the wire take-up barrel (5).

4. The wire take-up mechanism for barrel loading machine for preventing welding wire from popping out according to claim 1, characterized in that: A motor (4) is fixedly mounted on the bottom surface of the support platform (2), and an output end of the motor (4) is fixedly connected to the turntable (3).

5. The wire take-up mechanism for barrel loading machine for preventing welding wire from popping out according to claim 1, characterized in that: The surface of the adjusting screw sleeve (11) is provided with anti-skid patterns, and the anti-skid patterns are distributed in a circumferential manner on the surface of the adjusting screw sleeve (11).

6. The wire take-up mechanism for barrel loading machine for preventing welding wire from popping out according to claim 1, characterized in that: A support plate (16) is fixedly mounted on the surface of the turntable (3); a screw rod (17) is internally threadedly connected to the support plate (16); the end of the screw rod (17) is rotatably connected to a push plate (18); and a clamping plate (19) is fixedly mounted on the surface of the push plate (18).

7. The wire take-up mechanism for barrel loading machine for preventing welding wire from popping out according to claim 6, characterized in that: The clamping plates (19) are in an arc shape, and there are four groups of the clamping plates (19). The four groups of the clamping plates (19) are symmetrically distributed around the wire take-up barrel (5).

8. The wire take-up mechanism for barrel loading machine for preventing welding wire from popping out according to claim 6, characterized in that: The side of the push plate (18) is provided with a groove (20), the surface of the clamping plate (19) is fixedly provided with a protrusion (21), the interior of the groove (20) is provided with a screw hole (23), the interior of the screw hole (23) is threadedly connected with a screw (24), the top of the push plate (18) is provided with a socket (22), and the interior of the protrusion (21) is penetrated by a through hole (25).

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