Wire harness winding mechanism

By designing a wire harness winding mechanism including a winding roller and a winding roller, the elastic potential energy of the elastic member pushes the winding roller close to the winding roller, solving the problem of poor effect of adjusting the winding tension by increasing torque in the prior art. More effective coil tightness control is achieved.

CN222475777UActive Publication Date: 2025-02-14LAOHEKOU WEIJIE ELECTRONIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421288986.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-14
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing wiring harness winding mechanism increases the winding tension by increasing the output torque, which has poor effect and is difficult to effectively control the tightness of the coil.

Method used

A wire harness winding mechanism is designed, including a winding assembly and a rolling assembly. The winding assembly consists of a winding roller and a first rotating drive member, and the winding assembly consists of a winding roller, a first elastic member and a moving frame. By compressing the first elastic member and accumulating elastic potential energy, the rolling roller is pushed close to the winding roller to ensure that the rolling material is effectively pressed.

Benefits of technology

It effectively avoids the problem of loose coil material caused by the gradual reduction of winding tension, improves the control effect of coil tightness, and increases the output torque, and can adjust the tightness of coil material more stably.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness winding mechanism which comprises a support, a winding assembly and a roll pressing assembly, the winding assembly comprises a winding roller and a first rotation driving piece, and the output end of the first rotation driving piece is fixedly connected with one end of the winding roller and used for driving the winding roller to rotate; the roll pressing assembly comprises a roll pressing roller and a first elastic piece, the roll pressing roller is arranged on the side of the winding roller in parallel in the length direction of the winding roller, one end of the roll pressing roller is arranged on the support in a sliding mode and can move in the radial direction of the winding roller, and the other end of the roll pressing roller is arranged on the support in a sliding mode. The two ends of the first elastic piece are fixedly connected with the support and the pressing and winding roller respectively. The winding device has the advantages that the first elastic piece can push the pressing and winding roller to be close to the winding roller, so that the pressing and winding roller tightly presses a roll material, the situation that the roll material becomes looser and looser due to the fact that winding tension is gradually reduced is avoided, and the control effect on the tightness of the roll material can be improved in cooperation with increase of output torque.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harness production, in particular to a wire harness winding mechanism. Background Art

[0002] Electronic wiring harnesses are widely used, such as internal cables in chassis, power cables in cabinets, ground cables in cabinets, wiring harnesses for sweepers, printing cables, and audio extension cables.

[0003] After the electronic wire harness is processed, it is necessary to wind the wire harness into a coil. When winding the wire harness, the existing wire harness winding mechanism (such as an electronic wire harness winding mechanism disclosed in application number 202121974212.1) will gradually increase the diameter of the coil while keeping the output torque unchanged. The winding tension will gradually decrease, and the coil will become looser and looser. Generally, the winding tension is increased by increasing the output torque, which requires high performance of the motor. In addition, the winding tension is increased only by increasing the output torque, thereby adjusting the tightness of the coil, and the effect is poor. Utility Model Content

[0004] The purpose of the utility model is to overcome the above technical deficiencies and propose a wire harness winding mechanism to solve the technical problem that the prior art only increases the output torque to increase the winding tension, thereby adjusting the tightness of the coil, but the effect is poor.

[0005] In order to achieve the above technical purpose, the technical solution of the utility model provides a wire harness winding mechanism, including:

[0006] Bracket;

[0007] A winding assembly, comprising a winding roller and a first rotating driving member, wherein an output end of the first rotating driving member is fixedly connected to one end of the winding roller for driving the winding roller to rotate;

[0008] The pressing roller assembly includes a pressing roller and a first elastic member. The pressing roller is arranged on the side of the winding roller in parallel along the length direction of the winding roller. One end of the pressing roller is slidably arranged on the bracket and can move radially along the winding roller. The two ends of the first elastic member are respectively fixed to the bracket and the pressing roller to make the pressing roller press against the winding roller.

[0009] Furthermore, one end of the winding roller is rotatably disposed on the bracket.

[0010] Furthermore, the pressing assembly also includes a movable frame, which is slidably set on the bracket and can move radially along the winding roller to approach or move away from the winding roller. One end of the pressing roller is rotatably set on the movable frame, and one end of the first elastic member is fixedly connected to the movable frame.

[0011] Furthermore, a slide groove is provided on the bracket, and the slide groove extends along the radial direction of the winding roller, and the movable frame is slidably arranged on the slide groove.

[0012] Furthermore, the pressing and rolling assembly also includes a second rotating driving member, which is fixed on the movable frame. The output end of the second rotating driving member is fixedly connected to one end of the pressing and rolling roller, and is used to drive the pressing and rolling roller to rotate so that the pressing and rolling roller have the same rotation speed and opposite direction.

[0013] Furthermore, the pressing roller is arranged directly above the winding roller.

[0014] Furthermore, the wire harness winding mechanism also includes a limiting assembly, the limiting assembly having a mounting portion and a limiting portion, one end of the mounting portion is fixedly connected to the movable frame, the limiting portion is arranged at the other end of the pressure roller, one end of the limiting portion is rotatably connected to the other end of the mounting portion, the other end of the limiting portion can reach or leave the other end of the winding roller, and when the other end of the limiting portion reaches the other end of the winding roller, it abuts against the end of the coiled material on the winding roller.

[0015] Furthermore, the mounting portion is a mounting rod, and the mounting rod is arranged on the side of the pressing roller along the length direction of the pressing roller.

[0016] Furthermore, the limiting part includes a rotating shaft, two limiting rods and a second elastic member, one end of the rotating shaft is rotatably set on the other end of the mounting rod, one end of the two limiting rods are fixedly connected to the other end of the rotating shaft, a V-shaped structure is formed between the two limiting rods, one end of the second elastic member is fixedly connected to the other end of the mounting rod, and the other end of the second elastic member is fixedly connected to one end of the two limiting rods, so that the other ends of the two limiting rods are located at the other end of the winding roller.

[0017] Furthermore, the second elastic member is a torsion spring, and the torsion spring is sleeved on the rotating shaft.

[0018] Compared with the prior art, the beneficial effects of the utility model include: when in use, the wire harness is passed between the winding roller and the pressure roller, and the end of the wire harness is fixed on the winding roller. By controlling the first rotating drive member, the first rotating drive member can drive the winding roller to rotate, so that the wire harness can be wound up. During the winding process, as the diameter of the coil increases, the coil will push the pressure roller to move along the radial direction of the winding roller. At this time, the first elastic member is in a compressed state and accumulates compressed elastic potential energy. The first elastic member will push the pressure roller close to the winding roller, so that the pressure roller presses the coil, avoiding the situation where the coil becomes looser due to the gradual decrease in winding tension. Combined with the increase in output torque, the control effect of the tightness of the coil can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of a wire harness winding mechanism provided by the utility model;

[0020] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of a wire harness winding mechanism when the pressing roller and the winding roller are at the maximum distance;

[0021] In the figure: 100 - bracket, 110 - slide, 200 - winding assembly, 210 - winding roller, 220 - first rotating drive member, 300 - pressing roll assembly, 310 - pressing roll roller, 320 - first elastic member, 330 - moving frame, 340 - second rotating drive member, 350 - slider, 400 - limiting assembly, 410 - mounting part, 411 - mounting rod, 420 - limiting part, 421 - rotating shaft, 422 - limiting rod, 423 - second elastic member. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] The utility model provides a wire harness winding mechanism, the structure of which is as follows: Figure 1 and Figure 2 As shown, it includes a bracket 100, a winding assembly 200 and a pressing assembly 300, the winding assembly 200 includes a winding roller 210 and a first rotating driving member 220, the output end of the first rotating driving member 220 is fixedly connected to one end of the winding roller 210, and is used to drive the winding roller 210 to rotate; the pressing assembly 300 includes a pressing roller 310 and a first elastic member 320, the pressing roller 310 is arranged on the side of the winding roller 210 parallel to the length direction of the winding roller 210, one end of the pressing roller 310 is slidably arranged on the bracket 100, and can move along the radial direction of the winding roller 210, and the two ends of the first elastic member 320 are respectively fixedly connected to the bracket 100 and the pressing roller 310, so that the pressing roller 310 is pressed against the winding roller 210.

[0024] When in use, the wire harness is passed between the winding roller 210 and the pressing roller 310, and the end of the wire harness is fixed on the winding roller 210. By manipulating the first rotating driving member 220, the first rotating driving member 220 can drive the winding roller 210 to rotate, so that the wire harness can be wound up. During the winding process, as the diameter of the coil increases, the coil will push the pressing roller 310 to move radially along the winding roller 210. At this time, the first elastic member 320 is in a compressed state and accumulates compressed elastic potential energy. The first elastic member 320 will push the pressing roller 310 close to the winding roller 210, so that the pressing roller 310 presses the coil to avoid the situation where the coil becomes looser due to the gradual decrease in winding tension. Combined with the increase in output torque, the control effect of the tightness of the coil can be improved.

[0025] As a preferred embodiment, please refer to Figure 1 One end of the winding roller 210 is rotatably disposed on the bracket 100 so that the output end of the first rotating driving member 220 is rotatably connected to one end of the winding roller 210 .

[0026] As a preferred embodiment, please refer to Figure 1 The first elastic member 320 is a spring, which can accumulate compressive elastic potential energy when subjected to pressure and act in the reverse direction on the coil.

[0027] As a preferred embodiment, please refer to Figure 1 The pressing assembly 300 also includes a movable frame 330, which is slidably disposed on the bracket 100 and can move along the radial direction of the winding roller 210 to approach or move away from the winding roller 210. One end of the pressing roller 310 is rotatably disposed on the movable frame 330, and one end of the first elastic member 320 is fixedly connected to the movable frame 330, so that the pressing roller 310 can be supported by the movable frame 330.

[0028] As a preferred embodiment, please refer to Figure 1 The bracket 100 is provided with a slide groove 110 , and the slide groove 110 extends along the radial direction of the winding roller 210 . The movable frame 330 is slidably disposed on the slide groove 110 , and the movement of the movable frame 330 can be guided by the slide groove 110 .

[0029] As a preferred embodiment, please refer to Figure 1The pressing and rolling assembly 300 also includes a second rotating driving member 340, which is fixedly mounted on the movable frame 330. The output end of the second rotating driving member 340 is fixedly connected to one end of the pressing and rolling roller 310, and is used to drive the pressing and rolling roller 310 to rotate, so that the pressing and rolling roller 310 and the winding roller 210 have the same rotation speed and opposite direction. By manipulating the second rotating driving member 340, the second rotating driving member 340 can drive the pressing and rolling roller 310 to rotate, and ensure that the rotation speed of the pressing and rolling roller 310 is the same as the rotation speed of the winding roller 210, and the direction is opposite to that of the winding roller 210, which can assist the wire harness to pass between the winding roller 210 and the pressing and rolling roller 310.

[0030] As a preferred embodiment, please refer to Figure 1 The pressing roller 310 is arranged directly above the winding roller 210 , and a space for installing other components can be reserved below the winding roller 210 .

[0031] As a preferred embodiment, please refer to Figure 1 and Figure 2 The wire harness winding mechanism also includes a limiting component 400, and the limiting component 400 has a mounting portion 410 and a limiting portion 420. One end of the mounting portion 410 is fixedly connected to the movable frame 330, and the limiting portion 420 is arranged at the other end of the pressing roller 310. One end of the limiting portion 420 is rotatably connected to the other end of the mounting portion 410. The other end of the limiting portion 420 can reach or leave the other end of the winding roller 210. When the other end of the limiting portion 420 reaches the other end of the winding roller 210, it abuts against the end of the coiled material on the winding roller 210, and the coiled material on the winding roller 210 can be limited so that the coiled material can be wound on the winding roller 210. When the other end of the part 420 leaves the other end of the winding roller 210, the coil on the winding roller 210 can be removed. Since the coil is generally limited by setting a limit disk at the end of the winding roller 210, the limit disk is detachably fixed to the winding roller 210 by screws. Tools are required when disassembling and assembling the limit disk, and the disassembly and assembly of the limit disk is troublesome, resulting in low winding efficiency of the wire harness. The limiting part 420 is used to limit the coil on the winding roller 210. There is no need to disassemble and assemble the limiting part 420. Only the limiting part 420 needs to be rotated to make the limiting part 420 reach the other end of the winding roller 210 or move away from the other end of the winding roller 210.

[0032] As a preferred embodiment, please refer to Figure 2The mounting portion 410 is a mounting rod 411 , and the mounting rod 411 is disposed on the side of the pressing roller 310 along the length direction of the pressing roller 310 , and the length of the mounting rod 411 is equal to the length of the pressing roller 310 .

[0033] As a preferred embodiment, please refer to Figure 2 The limiting portion 420 includes a rotating shaft 421, two limiting rods 422 and a second elastic member 423. One end of the rotating shaft 421 is rotatably arranged on the other end of the mounting rod 411. One ends of the two limiting rods 422 are fixedly connected to the other end of the rotating shaft 421. A V-shaped structure is formed between the two limiting rods 422. One end of the second elastic member 423 is fixedly connected to the other end of the mounting rod 411. The other end of the second elastic member 423 is fixedly connected to one end of the two limiting rods 422, so that the other ends of the two limiting rods 422 are located on the winding roller 2 10, the other end of the two limit rods 422 can improve the contact strength with the other end of the coiled material. When the other ends of the two limit rods 422 are both located at the other end of the winding roller 210 and abut against the end of the coiled material on the winding roller 210, the coiled material on the winding roller 210 can be limited so that the coiled material can be wound on the winding roller 210. When the winding is completed, the other ends of the two limit rods 422 can be moved away from the other end of the winding roller 210 by rotating the two limit rods 422. At this time, the coiled material on the winding roller 210 can be removed.

[0034] As a preferred embodiment, please refer to Figure 2 The second elastic member 423 is a torsion spring, which is sleeved on the rotating shaft 421. When the other end of the two limit rods 422 rotates from one end of the winding roller 210 to other positions, the torsion spring will accumulate tensile elastic potential energy. When the external force acting on the two limit rods 422 disappears, the torsion spring will stretch the two limit rods 422 to reset the two limit rods 422.

[0035] As a preferred embodiment, please refer to Figure 2 The rolling assembly 300 also includes a slider 350, which is slidably disposed in the slide groove 110 and fixedly connected to the movable frame 330. One end of the mounting rod 411 is fixedly connected to the slider 350. The cooperation between the slider 350 and the slide groove 110 can guide the movement of the movable frame 330.

[0036] In order to better understand the present invention, the following Figure 1 - Figure 2 The working principle of the technical solution of the utility model is described in detail:

[0037] When in use, the wire harness is passed between the winding roller 210 and the pressing roller 310, and the end of the wire harness is fixed on the winding roller 210. By manipulating the first rotating drive member 220, the first rotating drive member 220 can drive the winding roller 210 to rotate, so that the wire harness can be wound. In the process of the winding roller winding the wire harness, the other ends of the two limiting rods 422 are located at the other end of the winding roller 210 and abut against the end of the coiled material on the winding roller 210, so that the coiled material on the winding roller 210 can be limited so that the coiled material can be wound on the winding roller 210. During the winding process, as the diameter of the coiled material increases, the coil The material will push the pressing roller 310 to move radially along the winding roller 210. At this time, the first elastic member 320 is in a compressed state and accumulates compressed elastic potential energy. The first elastic member 320 will push the pressing roller 310 to approach the winding roller 210, so that the pressing roller 310 presses the coiled material to avoid the situation where the coiled material becomes looser due to the gradual decrease in winding tension. Combined with the increase in output torque, the control effect on the tightness of the coiled material can be improved. When the winding is completed, the other ends of the two limiting rods 422 can be moved away from the other end of the winding roller 210 by rotating the two limiting rods 422. At this time, the coiled material on the winding roller 210 can be removed.

[0038] The utility model provides a wire harness winding mechanism with the following beneficial effects:

[0039] (1) When the other ends of the two limit rods 422 rotate from one end of the winding roller 210 to another position, the torsion spring will accumulate tensile elastic potential energy. When the external force acting on the two limit rods 422 disappears, the torsion spring will stretch the two limit rods 422 to reset the two limit rods 422. When the winding roller 210 winds up the wire harness, the limit rods 422 abut against the end of the coil, thereby improving the abutment strength between the other ends of the two limit rods 422 and the coil;

[0040] (2) Since the coil is generally limited by setting a limit disk at the end of the winding roller 210, and the limit disk is detachably fixed to the winding roller 210 by screws, tools are required when disassembling and assembling the limit disk, which is troublesome to disassemble and assemble, resulting in low winding efficiency of the wire harness. The limit part 420 is used to limit the coil on the winding roller 210. There is no need to disassemble and assemble the limit part 420. Only the two limit rods 422 need to be rotated to make the other ends of the two limit rods 422 reach the other end of the winding roller 210 or move away from the other end of the winding roller 210, which is very convenient.

[0041] (3) The first elastic member 320 pushes the pressing roller 310 to approach the winding roller 210, so that the pressing roller 310 presses the coiled material, thereby preventing the coiled material from becoming looser due to the gradual decrease in winding tension. Combined with the increase in output torque, the control effect on the tightness of the coiled material can be improved.

[0042] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. A wire harness winding mechanism, characterized in that: include: Bracket; A winding assembly, comprising a winding roller and a first rotating driving member, wherein an output end of the first rotating driving member is fixedly connected to one end of the winding roller for driving the winding roller to rotate; The pressing roller assembly includes a pressing roller and a first elastic member. The pressing roller is arranged on the side of the winding roller in parallel along the length direction of the winding roller. One end of the pressing roller is slidably arranged on the bracket and can move radially along the winding roller. The two ends of the first elastic member are respectively fixed to the bracket and the pressing roller to make the pressing roller press against the winding roller.

2. The wire harness winding mechanism according to claim 1, characterized in that: One end of the winding roller is rotatably arranged on the bracket.

3. The wire harness winding mechanism according to claim 1, characterized in that: The pressing roll assembly also includes a movable frame, which is slidably disposed on the bracket and can move radially along the winding roller to approach or move away from the winding roller. One end of the pressing roll is rotatably disposed on the movable frame, and one end of the first elastic member is fixedly connected to the movable frame.

4. The wire harness winding mechanism according to claim 3, characterized in that: The bracket is provided with a slide groove, the slide groove extends along the radial direction of the winding roller, and the movable frame is slidably arranged on the slide groove.

5. The wire harness winding mechanism according to claim 3, characterized in that: The pressing roll assembly also includes a second rotating driving member, which is fixed on the movable frame. The output end of the second rotating driving member is fixedly connected to one end of the pressing roll roller for driving the pressing roll roller to rotate so that the pressing roll roller and the winding roll have the same rotation speed and opposite direction.

6. The wire harness winding mechanism according to claim 1, characterized in that: The pressing roller is arranged directly above the winding roller.

7. The wire harness winding mechanism according to claim 3, characterized in that: The limiter also includes a mounting portion and a limiter, wherein one end of the mounting portion is fixedly connected to the movable frame, and the limiter is arranged at the other end of the pressure roller. One end of the limiter is rotatably connected to the other end of the mounting portion, and the other end of the limiter can reach or leave the other end of the winding roller. When the other end of the limiter reaches the other end of the winding roller, it abuts against the end of the coiled material on the winding roller.

8. The wire harness winding mechanism according to claim 7, characterized in that: The mounting portion is a mounting rod, and the mounting rod is arranged on the side of the pressing roller along the length direction of the pressing roller.

9. The wire harness winding mechanism according to claim 8, characterized in that: The limiting part includes a rotating shaft, two limiting rods and a second elastic member, one end of the rotating shaft is rotatably set on the other end of the mounting rod, one end of the two limiting rods are fixedly connected to the other end of the rotating shaft, a V-shaped structure is formed between the two limiting rods, one end of the second elastic member is fixedly connected to the other end of the mounting rod, and the other end of the second elastic member is fixedly connected to one end of the two limiting rods, so that the other ends of the two limiting rods are located at the other end of the winding roller.

10. The wire harness winding mechanism according to claim 9, characterized in that: The second elastic member is a torsion spring, and the torsion spring is sleeved on the rotating shaft.

Citation Information

Patent Citations

  • Electronic wire harness winding mechanism

    CN216190022U