Processing device for controlling shrinkage degree of fabric
By designing a processing device including a processing box, cooling plate and radiator, the problems of high noise and power in the cooling steps of existing fabric pre-shrinkers are solved, and rapid cooling and low-cost treatment of linen fabrics are realized, and the problem of rapid cooling and low-cost treatment of linen fabrics is reduced. The risk of subsequent shrinkage.
Patent Information
- Application Number
- CN202421147710.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing fabric pre-shrinkers have high noise, high power and high usage cost during the cooling step, making it difficult to effectively control the shrinkage of linen fabrics.
A processing device is designed, including a processing box, first and second cooling plates, connecting pipes, cooling chambers and radiators. Through the combination of water circulation and radiator, rapid cooling of linen fabrics is achieved while reducing noise and power consumption. .
The rapid cooling and cooling of linen fabrics is achieved, with low noise, reducing the cost of use, and further reducing the moisture content of the fabric through the drying box to avoid excessive subsequent shrinkage.
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Figure CN222477007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to a processing device for controlling the shrinkage degree of fabric. Background Art
[0002] After the linen fabric is produced, it needs to be mechanically pre-shrunk by a fabric pre-shrinking machine. Under certain temperature, humidity and pressure conditions, the elastic shrinkage deformation of the linen fabric itself and the penetration and swelling principle of the fabric and fiber are used to eliminate the potential shrinkage of the linen fabric, thereby controlling the shrinkage of the linen fabric and avoiding excessive shrinkage after subsequent washing and drying.
[0003] At present, fabric pre-shrinking machines control the shrinkage of linen fabrics through cooling, drying, steam humidification heating, spray humidification and other steps. The cooling step usually uses a high-power fan to generate a large airflow to cool the fabric from above or below the linen fabric. However, this cooling method is noisy and power-intensive, and has high cost.
[0004] Therefore, it is particularly important to design a processing device for controlling the shrinkage of fabrics to solve the above-mentioned defects. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model designs a processing device for controlling the shrinkage of fabrics, which aims to solve the technical problems that the fabric pre-shrinking machine in the prior art controls the shrinkage of linen fabrics, wherein the cooling step has high noise, high power and high cost.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A processing device for controlling the shrinkage of fabrics, comprising a processing box, wherein material passages are provided on both the front and rear sides of the processing box, a first cooling plate and a second cooling plate are fixedly installed at the upper and lower ends of the processing box, respectively, and the first cooling plate and the second cooling plate are connected through a plurality of connecting pipes, a cooling box is fixedly installed on the left side of the processing box, a radiator is fixedly installed on the left side of the cooling box, a drying box is fixedly installed on the top of the processing box, an exhaust fan is fixedly installed on the top of the processing box and in front of the drying box, and an exhaust hood is fixedly installed on the top of the processing box.
[0008] As a preferred solution of the utility model, a first support frame is fixedly installed on the back side of the processing box and located on the outer side of the material passing port, and a guide roller is rotatably connected to the inner side of the first support frame. A second support frame is fixedly installed on the front side of the processing box and located on the outer side of the material passing port, and a winding roller is rotatably connected to the inner side of the second support frame. A motor is fixedly installed on the left side of the second support frame, and the output end of the motor is fixedly connected to the left end of the winding roller.
[0009] As a preferred solution of the utility model, the outer sides of the first cooling plate and the second cooling plate are fixedly connected to the processing box through a mounting seat, the front and rear ends of the first cooling plate and the second cooling plate are rotatably connected with a rotating drum, and the left and right ends of the first cooling plate and the second cooling plate away from the side are fixedly installed with limiting plates.
[0010] As a preferred solution of the utility model, cavities are provided on the inner sides of the first cooling plate and the second cooling plate, a first water pump is fixedly installed on the front of the cooling box, an input end of the first water pump is connected to the interior of the cooling box through a first water pumping pipe, and the first water pumping pipe extends to the bottom end of the interior of the cooling box, an output end of the first water pump is connected to the interior of the second cooling plate through a first water supply pipe, and a rear end of the left side of the second cooling plate is connected to the interior of the cooling box through a first return water pipe.
[0011] As a preferred solution of the utility model, a second water pump is fixedly installed on one end of the top of the cooling box close to the radiator, the output end of the second water pump is connected to the interior of the cooling box through a second water pumping pipe, and the second water pumping pipe extends to the bottom end of the interior of the cooling box, the input end of the second water pump is connected to the interior of the radiator through a second water supply pipe, and the bottom of the radiator is connected to the interior of the cooling box through a second return water pipe.
[0012] As a preferred solution of the utility model, a plurality of groups of partitions are staggered and fixedly connected inside the drying box, and a desiccant is provided at the bottom end inside the drying box.
[0013] As a preferred solution of the utility model, the input end of the exhaust fan is connected to the exhaust hood through an exhaust pipe, the output end of the exhaust fan is connected to the inside of the drying box through a ventilation pipe, and an exhaust pipe is fixedly connected to the back of the drying box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, through the coordinated design of the first cooling plate, the second cooling plate, the connecting pipe, the cooling box and the radiator, after the linen fabric is introduced into the interior of the processing box, it bypasses the top of the first cooling plate in a Z shape, then passes between the first cooling plate and the second cooling plate and then bypasses the bottom of the second cooling plate. In this process, the left and right ends are limited by the limit plate through the auxiliary conveying of the rotating drum. Since the linen fabric is closely attached to the surfaces of the first cooling plate and the second cooling plate during the output process, the linen fabric is quickly cooled and cooled down, and the noise is small. When the linen fabric is cooled and cooled down, the first cooling plate and the second cooling plate are continuously cooled and cooled down by the water in the cooling box, thereby ensuring the cooling effect of the first cooling plate and the second cooling plate. While the water in the cooling box is used to continuously provide the cooling effect for the first cooling plate and the second cooling plate, the water in the cooling box is cooled and cooled down by the radiator, thereby ensuring the cooling and cooling effect of the linen fabric without requiring a large power, thereby reducing the use cost.
[0016] 2. In the utility model, through the coordinated design of the drying box, the exhaust fan and the exhaust hood, while cooling the pressed cotton fabric, the exhaust fan is started to draw the air inside the treatment box into the drying box through the exhaust hood under the action of suction, and the air is fully retained inside the drying box under the action of multiple groups of partitions, and the moisture in the air is adsorbed by the desiccant, thereby further reducing the moisture content of the linen fabric, thereby avoiding excessive shrinkage of the linen fabric after subsequent washing and drying. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the linen cloth winding structure of the utility model;
[0019] Figure 3 It is a partial structural schematic diagram of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the exhaust hood of the utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the drying box of the utility model.
[0022] In the figure: 1. processing box; 101. first support frame; 102. guide roller; 103. second support frame; 104. winding roller; 105. motor; 2. material passage; 3. first cooling plate; 301. mounting seat; 302. rotating drum; 303. limiting plate; 4. second cooling plate; 5. connecting pipe; 6. cooling box; 601. first water pump; 602. first water pipe; 603. first water return pipe; 604. second water pump; 605. second water extraction pipe; 606. second water pipe; 607. second water return pipe; 7. radiator; 8. drying box; 801. partition; 802. desiccant; 9. exhaust fan; 901. exhaust pipe; 902. ventilation pipe; 903. exhaust pipe; 10. exhaust hood. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] Example:
[0025] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0026] A processing device for controlling the shrinkage of fabrics comprises a processing box 1, wherein material passage ports 2 are provided on both the front and rear sides of the processing box 1, a first cooling plate 3 and a second cooling plate 4 are fixedly installed at the upper and lower ends inside the processing box 1, respectively, the first cooling plate 3 and the second cooling plate 4 are connected through a plurality of connecting pipes 5, a cooling box 6 is fixedly installed on the left side of the processing box 1, a radiator 7 is fixedly installed on the left side of the cooling box 6, a drying box 8 is fixedly installed on the top of the processing box 1, an exhaust fan 9 is fixedly installed on the top of the processing box 1 and in front of the drying box 8, and an exhaust hood 10 is fixedly installed on the top of the processing box 1.
[0027] Firstly, a first support frame 101 is fixedly installed on the back side of the processing box 1 and located outside the material passage 2, and a guide roller 102 is rotatably connected to the inner side of the first support frame 101. A second support frame 103 is fixedly installed on the front side of the processing box 1 and located outside the material passage 2, and a winding roller 104 is rotatably connected to the inner side of the second support frame 103. A motor 105 is fixedly installed on the left side of the second support frame 103, and the output end of the motor 105 is fixedly connected to the left end of the winding roller 104. After the linen fabric is produced, it is introduced into the interior of the processing box 1 through the guide roller 102 on the inner side of the first support frame 101, and the processed linen fabric is discharged from the material passage 2 on the front side of the processing box 1, and the winding roller 104 is driven to rotate by the motor 105, so as to roll up the linen fabric.
[0028] Furthermore, the outer sides of the first cooling plate 3 and the second cooling plate 4 are fixedly connected to the processing box 1 through the mounting seat 301, and the front and rear ends of the first cooling plate 3 and the second cooling plate 4 are rotatably connected with the rotating drum 302, and the left and right ends of the first cooling plate 3 and the second cooling plate 4 away from each other are fixedly installed with limiting plates 303, and the first cooling plate 3 and the second cooling plate 4 are fixedly installed in the processing box 1 through the mounting seat 301. A box door is installed on the left side of the processing box 1 to facilitate operation and maintenance. After the linen fabric is introduced into the processing box 1, it bypasses the top of the first cooling plate 3 in a Z shape, and then passes between the first cooling plate 3 and the second cooling plate 4 and then bypasses the bottom of the second cooling plate 4. In this process, the rotating drum 302 assists in conveying and the limiting plates 303 are used to limit the left and right ends. Since the linen fabric is closely attached to the surfaces of the first cooling plate 3 and the second cooling plate 4 during the output process, the linen fabric is quickly cooled and the noise is small.
[0029] Then, cavities are provided on the inner sides of the first cooling plate 3 and the second cooling plate 4, and a first water pump 601 is fixedly installed on the front side of the cooling box 6. The input end of the first water pump 601 is connected to the interior of the cooling box 6 through a first pumping pipe, and the first pumping pipe extends to the bottom of the interior of the cooling box 6. The output end of the first water pump 601 is connected to the interior of the second cooling plate 4 through a first water delivery pipe 602. The rear end of the left side of the second cooling plate 4 is connected to the interior of the cooling box 6 through a first return water pipe 603. The interior of the cooling box 6 is filled with cooling water. When cooling the linen fabric, the first water pump 601 is started to pump out the water in the cooling box 6, and introduce the water into the cavity in the second cooling plate 4 through the first water delivery pipe 602. The cooling water is introduced into the first cooling plate 3 through multiple groups of connecting pipes 5. The water will also flow back into the interior of the cooling box 6 from the first return water pipe 603, so that the first cooling plate 3 and the second cooling plate 4 are continuously cooled and cooled through water circulation, thereby ensuring the cooling effect of the first cooling plate 3 and the second cooling plate 4.
[0030] Secondly, a second water pump 604 is fixedly installed at one end of the top of the cooling box 6 close to the radiator 7, and the output end of the second water pump 604 is connected to the interior of the cooling box 6 through a second pumping pipe 605, and the second pumping pipe 605 extends to the bottom end of the interior of the cooling box 6, and the input end of the second water pump 604 is connected to the interior of the radiator 7 through a second water delivery pipe 606, and the bottom of the radiator 7 is connected to the interior of the cooling box 6 through a second return pipe 607. While the water in the cooling box 6 is used to continuously provide a cooling effect for the first cooling plate 3 and the second cooling plate 4, the water in the cooling box 6 is pumped out by the second water pump 604, and after being cooled by the radiator 7, it flows back into the interior of the cooling box 6 through the second return pipe 607, thereby continuously ensuring the cooling effect of the cooling water in the cooling box 6, and then ensuring the cooling effect of the linen fabric without the need for higher power, thereby reducing the cost of use.
[0031] Secondly, the interior of the drying box 8 is staggered and fixedly connected with multiple groups of partitions 801, the bottom end of the interior of the drying box 8 is provided with a desiccant 802, the input end of the exhaust fan 9 is connected to the exhaust hood 10 through the exhaust pipe 901, the output end of the exhaust fan 9 is connected to the interior of the drying box 8 through the ventilation pipe 902, and the back of the drying box 8 is fixedly connected with an exhaust pipe 903. While cooling the pressed cotton fabric, the exhaust fan 9 is started to draw the air inside the treatment box 1 into the interior of the drying box 8 through the exhaust hood 10 under the action of suction. Under the action of the multiple groups of partitions 801, the air is fully retained in the interior of the drying box 8, and the desiccant 802 is used to adsorb moisture in the air, thereby further reducing the moisture content of the linen fabric, thereby avoiding excessive shrinkage of the linen fabric after subsequent washing and drying.
[0032] In this embodiment, the implementation scenario is specifically as follows: when the cotton pressing connection is processed, after the linen fabric is produced, it is introduced into the interior of the processing box 1 through the guide roller 102 on the inner side of the first support frame 101. After the linen fabric is introduced into the interior of the processing box 1, it bypasses the top of the first cooling plate 3 in a Z shape, then passes between the first cooling plate 3 and the second cooling plate 4 and then bypasses the bottom of the second cooling plate 4. In this process, the rotating drum 302 assists in conveying and the limiting plate 303 is used to limit the left and right ends. Since the linen fabric is closely attached to the surfaces of the first cooling plate 3 and the second cooling plate 4 during the output process, it can be quickly The linen fabric is cooled and cooled with low noise. When the linen fabric is cooled and cooled, the first water pump 601 is started to pump out the water in the cooling box 6, and the water is introduced into the cavity in the second cooling plate 4 through the first water delivery pipe 602. The cooling water is introduced into the first cooling plate 3 through the multiple connecting pipes 5. The water will also flow back into the interior of the cooling box 6 from the first return water pipe 603, so that the first cooling plate 3 and the second cooling plate 4 are continuously cooled and cooled through the water circulation, thereby ensuring the cooling effect of the first cooling plate 3 and the second cooling plate 4. When the water in the cooling box 6 is used for the first cooling plate 3 and the second cooling plate 4, the cooling effect of the first cooling plate 3 and the second cooling plate 4 is ensured. While the plate 4 continues to provide cooling effect, the water in the cooling box 6 is pumped out by the second water pump 604, cooled by the radiator 7, and then returned to the inside of the cooling box 6 through the second return pipe 607, thereby continuously ensuring the cooling effect of the cooling water in the cooling box 6, and then ensuring the cooling effect of the linen fabric without requiring a large power, reducing the cost of use. While cooling the pressed cotton fabric, the exhaust fan 9 is started to draw the air inside the processing box 1 into the inside of the drying box 8 through the exhaust hood 10 under the action of suction, and the air is fully The desiccant 802 stays inside the drying box 8 and absorbs moisture in the air, thereby further reducing the moisture content of the linen fabric, and avoiding excessive shrinkage of the linen fabric after subsequent washing and drying. The entire operation process is simple and convenient. Compared with the existing processing device for controlling the shrinkage of fabrics, the utility model can quickly cool the linen fabric through design, and the noise is small. The cooling effect of the linen fabric is guaranteed without the need for high power, thereby reducing the use cost, and further reducing the moisture content of the linen fabric, and avoiding excessive shrinkage of the linen fabric after subsequent washing and drying.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A processing device for controlling the shrinkage of fabrics, comprising a processing box (1), characterized in that: The front and rear sides of the processing box (1) are provided with material passage openings (2); the upper and lower ends of the processing box (1) are respectively fixedly installed with a first cooling plate (3) and a second cooling plate (4); the first cooling plate (3) and the second cooling plate (4) are connected via a plurality of connecting pipes (5); a cooling box (6) is fixedly installed on the left side of the processing box (1); a radiator (7) is fixedly installed on the left side of the cooling box (6); a drying box (8) is fixedly installed on the top of the processing box (1); an exhaust fan (9) is fixedly installed on the top of the processing box (1) and in front of the drying box (8); and an exhaust hood (10) is fixedly installed on the top of the processing box (1).
2. A processing device for controlling the shrinkage of fabric according to claim 1, characterized in that: A first support frame (101) is fixedly installed on the back side of the processing box (1) and located outside the material passage (2); a guide roller (102) is rotatably connected to the inner side of the first support frame (101); a second support frame (103) is fixedly installed on the front side of the processing box (1) and located outside the material passage (2); a winding roller (104) is rotatably connected to the inner side of the second support frame (103); a motor (105) is fixedly installed on the left side of the second support frame (103); and the output end of the motor (105) is fixedly connected to the left end of the winding roller (104).
3. The processing device for controlling the shrinkage of fabric according to claim 1, characterized in that: The outer sides of the first cooling plate (3) and the second cooling plate (4) are fixedly connected to the processing box (1) via a mounting seat (301); the front and rear ends of the first cooling plate (3) and the second cooling plate (4) are rotatably connected to a rotating drum (302); and the left and right ends of the first cooling plate (3) and the second cooling plate (4) away from each other are fixedly installed with a limiting plate (303).
4. The processing device for controlling the shrinkage of fabric according to claim 1, characterized in that: The inner sides of the first cooling plate (3) and the second cooling plate (4) are both provided with cavities, and a first water pump (601) is fixedly installed on the front of the cooling box (6). The input end of the first water pump (601) is connected to the interior of the cooling box (6) through a first water pumping pipe, and the first water pumping pipe extends to the bottom end of the interior of the cooling box (6). The output end of the first water pump (601) is connected to the interior of the second cooling plate (4) through a first water supply pipe (602), and the rear end of the left side of the second cooling plate (4) is connected to the interior of the cooling box (6) through a first return water pipe (603).
5. The processing device for controlling the shrinkage of fabric according to claim 1, characterized in that: A second water pump (604) is fixedly installed at one end of the top of the cooling box (6) close to the radiator (7); the output end of the second water pump (604) is connected to the interior of the cooling box (6) through a second water pumping pipe (605), and the second water pumping pipe (605) extends to the bottom end of the interior of the cooling box (6); the input end of the second water pump (604) is connected to the interior of the radiator (7) through a second water delivery pipe (606), and the bottom of the radiator (7) is connected to the interior of the cooling box (6) through a second water return pipe (607).
6. The processing device for controlling the shrinkage of fabric according to claim 1, characterized in that: The interior of the drying box (8) is provided with a plurality of groups of partitions (801) which are staggered and fixedly connected, and a desiccant (802) is provided at the bottom end of the interior of the drying box (8).
7. The processing device for controlling the shrinkage of fabric according to claim 1, characterized in that: The input end of the exhaust fan (9) is connected to the exhaust hood (10) via an exhaust pipe (901), the output end of the exhaust fan (9) is connected to the interior of the drying box (8) via a ventilation pipe (902), and the back of the drying box (8) is fixedly connected with an exhaust pipe (903).