Antifouling rubber dam

By adopting a multi-layer composite structure designed with anti-fouling rubber dam, including structural layer group, anti-fouling rubber layer and hydrophobic coating, the surface pollution problem of existing rubber dams is solved, significantly reducing dirt adhesion, extending service life and improving efficiency and Security.

CN222477368UActive Publication Date: 2025-02-14HEBEI HENGYANG ENG EQUIP CO LTD
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Patent Information

Application Number
CN202420409977.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-02-14
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing water-filled or inflatable rubber dams lack effective anti-fouling measures, which leads to easy attachment of dirt and microorganisms on the surface, affecting the performance and service life of the dam body.

Method used

Anti-fouling rubber dam designed with multi-layer composite structures includes structural layer groups, anti-fouling rubber layer and hydrophobic coating. The structural layer group consists of alternately arranged multi-layer rubber layer and canvas layer. The surface of the anti-fouling rubber layer is dense and without pores, and the hydrophobic coating is applied to the outer surface of the anti-fouling rubber layer.

Benefits of technology

Significantly reduce the adhesion of dirt and microorganisms, reduce cleaning needs and frequency, extend the service life of the dam body, and improve the efficiency and safety of the dam body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The dam wall of a dam body is of a multi-layer composite structure and comprises a structural layer set, an anti-fouling rubber layer and a hydrophobic coating from inside to outside, and the structural layer set providing structural strength and deformation toughness is formed by bonding a plurality of rubber layers and canvas layers which are arranged in a crossing rule mode; the surface of the anti-fouling rubber layer for improving the anti-fouling function is compact and free of pores; and the hydrophobic coating is coated on the outer surface of the anti-fouling rubber layer. Due to the multi-layer structure and the surface design, attachment of dirt and microorganisms is remarkably reduced, the cleaning requirement and frequency are reduced, and the long-term maintenance cost is reduced.
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Description

Technical Field

[0001] The present application relates to the field of rubber dams, and in particular to an anti-fouling rubber dam suitable for being filled with water or air. Background Art

[0002] Traditional rubber dams are mainly used in water conservancy projects to control water flow, store water and prevent floods. These dams generally adopt a single structure, that is, they are composed of a single material or structure without special anti-fouling treatment. In particular, the part of the dam body located below the water level is very easy to be attached with various dirt and microorganisms. These dirt not only affects the appearance of the dam body, but also may cause structural damage, reducing the performance and service life of the dam body.

[0003] More specifically, due to long-term exposure to water, the surface of existing inflatable or water-filled rubber dams is prone to sediment, algae and other microorganisms, resulting in surface contamination. This contamination not only makes cleaning difficult, as professionals need to be regularly arranged for physical cleaning, a process that is both time-consuming and labor-intensive, but may also cause damage to the dam body. In addition, frequent cleaning and maintenance significantly increase the operating costs of the rubber dam. What's more serious is that long-term contamination may damage the dam material, thereby affecting its normal working performance. Therefore, solving the problem of surface contamination is crucial to improving the efficiency and life of the rubber dam.

[0004] In summary, the existing rubber dams have significant room for improvement due to the lack of effective anti-fouling measures and structures. Utility Model Content

[0005] The purpose of the present application is to overcome at least one of the shortcomings of the prior art and to provide an anti-fouling rubber dam with an improved structural design of the dam body to prevent dirt from adhering or promote the natural shedding of dirt.

[0006] To achieve the above-mentioned purpose, the present application discloses an anti-fouling rubber dam, the dam wall of which is a multi-layer composite structure, which comprises a structural layer group, an anti-fouling rubber layer, and a hydrophobic coating from the inside to the outside, wherein the structural layer group provides structural strength and deformation toughness and is vulcanized into one by intersecting multi-layer rubber layers and canvas layers;

[0007] The surface of the anti-fouling rubber layer that improves anti-fouling function is dense and has no pores;

[0008] The hydrophobic coating is coated on the outer surface of the antifouling rubber layer.

[0009] Furthermore, the rubber layer cooperates with the anti-fouling rubber layer in the structural layer group, and the rubber layer is vulcanized and fixedly connected with the anti-fouling rubber layer as a whole.

[0010] Furthermore, the surface of the anti-fouling rubber layer is in the shape of fish scales, and the hydrophobic coating fills the surface of the anti-fouling rubber layer.

[0011] Compared with the prior art, the present application has at least one of the following beneficial effects:

[0012] 1. Reduce pollution attachment: Multi-layer structure and surface design significantly reduce the attachment of dirt and microorganisms, reduce the need and frequency of cleaning, and reduce long-term maintenance costs.

[0013] 2. Extend service life: prevent long-term pollution damage and maintain dam material and performance.

[0014] 3. Improve efficiency and safety: ensure the efficient operation and safety of rubber dams in water conservancy projects. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] After reading the following detailed description in conjunction with the accompanying drawings, you will have a better understanding of various aspects of the present disclosure. The positions, sizes, and ranges of various structures shown in the accompanying drawings sometimes do not represent the actual positions, sizes, and ranges. In the accompanying drawings:

[0016] Figure 1 It is a structural schematic diagram of an embodiment disclosed in the present application, showing the cross-sectional structure of a local wall surface of the dam body.

[0017] Figure 2 It is a structural schematic diagram of the second embodiment disclosed in the present application, showing the cross-sectional structure of a local wall surface of the dam body.

[0018] Figure 3 It is a schematic diagram of a partial surface structure of the anti-fouling rubber layer in the second embodiment disclosed in the present application. DETAILED DESCRIPTION

[0019] The present disclosure will be described below with reference to the accompanying drawings, wherein the accompanying drawings illustrate several embodiments of the present disclosure. However, it should be understood that the present disclosure can be presented in a variety of different ways and is not limited to the embodiments described below; in fact, the embodiments described below are intended to make the disclosure of the present disclosure more complete and fully illustrate the scope of protection of the present disclosure to those skilled in the art. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide more additional embodiments.

[0020] It should be understood that the same reference numerals represent the same elements throughout the drawings. In the drawings, the dimensions of certain features may be distorted for clarity.

[0021] It should be understood that the terms used in the specification are only used to describe specific embodiments and are not intended to limit the present disclosure. All terms (including technical terms and scientific terms) used in the specification have the meanings commonly understood by those skilled in the art unless otherwise defined. For the sake of brevity and / or clarity, the techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification.

[0022] The singular forms "a", "the" and "the" used in the specification include the plural forms unless clearly indicated. The terms "include", "comprise" and "contain" used in the specification indicate the presence of the claimed features, but do not exclude the presence of one or more other features. The term "and / or" used in the specification includes any and all combinations of one or more of the relevant listed items. The terms "between X and Y" and "between approximately X and Y" used in the specification should be interpreted as including X and Y. The term "between approximately X and Y" used in this specification means "between approximately X and approximately Y", and the term "from approximately X to Y" used in this specification means "from approximately X to approximately Y".

[0023] In the specification, when an element is said to be "on", "attached" to, "connected" to, "coupled" to, or "contacting" another element, the element may be directly on, attached to, connected to, coupled to, or contacting another element, or there may be an intermediate element. In contrast, when an element is said to be "directly" "on", "directly attached" to, "directly connected" to, "directly coupled" to, or "directly contacting" another element, there will be no intermediate element. In the specification, a feature is arranged to be "adjacent" to another feature, which may refer to a feature having a portion overlapping with an adjacent feature or a portion located above or below an adjacent feature. In the specification, spatial relationship terms such as "upper", "lower", "left", "right", "front", "back", "high", "low", etc. may illustrate the relationship between a feature and another feature in the accompanying drawings. It should be understood that the spatial relationship terms include different orientations of the device in use or operation in addition to the orientation shown in the accompanying drawings. For example, when the device in the figures is turned over, features described as "below" other features would then be described as "above" the other features. The device may also be otherwise oriented (rotated 90 degrees or at other orientations) and the relative spatial relationships will be interpreted accordingly.

[0024] Embodiment 1:

[0025] Reference Figure 1The present application discloses an exemplary structure of an anti-fouling rubber dam, as shown in the figure, which adopts an innovative multi-layer composite structure designed to enhance the durability and anti-fouling performance of the dam body.

[0026] Specifically, the structural layer group 1 is located inside the dam body and is the core part of the dam body. It is composed of multiple layers of rubber layers 2 and canvas layers 3 arranged alternately. Among them, the rubber layer 2 provides the basic elasticity and sealing of the dam body, so that the dam body can withstand deformation without breaking. The canvas layer 3 increases the strength and durability of the rubber layer, helps maintain the shape of the dam body, and resists external pressure and tearing. These layers are tightly combined by high-strength adhesives or advanced vulcanization processes to ensure the firmness and sealing of the overall structure.

[0027] In this embodiment, the anti-fouling rubber layer 4 is located on the outside of the structural layer group 1, and its surface is dense and pore-free, forming a smooth and uniform surface to prevent the infiltration of microorganisms and silt. More specifically, the anti-fouling rubber layer 4 is a specially designed rubber material layer used to prevent the attachment and accumulation of pollutants, provide a protective barrier, and prevent silt, microorganisms and other pollutants from attaching to the surface of the rubber dam, especially in the underwater part. It is usually made of durable synthetic rubber or natural rubber, which is specially treated to enhance its anti-fouling performance. As some improved embodiments, anti-ultraviolet agents and other reinforcing agents are also included in the layer to improve the anti-fouling, aging and environmental resistance of the rubber layer.

[0028] In this embodiment, the hydrophobic coating 5 is coated on the outermost of the anti-fouling rubber layer 4 to further enhance the anti-fouling ability. The hydrophobic coating 5 helps water and other liquids roll off by creating a water-repellent surface, reduces the accumulation of dirt, and makes it difficult for water and aqueous solutions to form adhesion on the surface of the material, thereby effectively preventing the accumulation of liquids and pollutants. The hydrophobic coating 5 is usually made of nano-scale high molecular polymers, silicon-based compounds or fluoropolymers, etc. These materials have natural hydrophobic properties. The use of nano-scale materials can further enhance the hydrophobic properties of their microstructures. It can cooperate with the anti-fouling rubber layer 4 to realize the dam body's resistance to erosion by various chemical substances, including grease, acid and alkali. And due to the presence of the hydrophobic coating 5, water droplets can easily carry away pollutants on the surface, so that the dam body has a certain self-cleaning ability.

[0029] It should be understood that the specific formula and process of the anti-fouling rubber layer 4 and the hydrophobic coating 5 are all available for reference in a large number of prior arts, which should be considered as prior arts, and thus will not be described in more detail.

[0030] Embodiment 2:

[0031] like Figure 2 and 3As shown, the difference between this embodiment and embodiment 1 is that the anti-fouling rubber layer 4 has a fish scale-like surface, and the hydrophobic coating 5 fills the concave and convex surface of the anti-fouling rubber layer 4. This unique design imitates the structure of fish scales and aims to improve its anti-fouling and hydrophobic properties. More specifically, the surface of the anti-fouling rubber layer 4 is composed of tiny concave and convex shapes, similar to the natural arrangement of fish scales. This structure reduces the surface area directly contacted by pollutants and reduces the adhesion ability of pollutants. At the same time, the microscopic concave and convex structure promotes the sliding of water flow on the surface and helps to naturally remove attachments.

[0032] In addition, the hydrophobic coating 5 fills the microscopic concavo-convex of the fish-scale surface, thereby creating a smoother and more uniform surface. The above structure can retain more hydrophobic coating 5 material, increase the thickness of the hydrophobic coating 5 on the fish-scale anti-fouling rubber layer 4, and after the hydrophobic coating 5 is consumed to a certain extent, the advantages of the microscopic concavo-convex structure can be maintained, while providing a more solid protective layer.

[0033] It is understood that more hydrophobic coating 5 material means that even if the surface portion is lost due to wear or aging, the underlying material can still provide a lasting hydrophobic and anti-fouling effect. This design reduces the need for frequent maintenance and re-coating due to coating loss, thereby reducing long-term maintenance costs. Although exemplary embodiments of the present disclosure have been described, it should be understood by those skilled in the art that various changes and modifications can be made to the exemplary embodiments of the present disclosure without essentially departing from the spirit and scope of the present disclosure. Therefore, all changes and modifications are included in the scope of protection of the present disclosure as defined by the claims. The present disclosure is defined by the appended claims, and the equivalents of these claims are also included.

Claims

1. An anti-fouling rubber dam, characterized in that: The dam wall of the dam body is a multi-layer composite structure, which includes a structural layer group, an anti-fouling rubber layer, and a hydrophobic coating from the inside to the outside. Among them, the structural layer group provides structural strength and deformation toughness and is vulcanized into one by intersecting multi-layer rubber layers and canvas layers; the surface of the anti-fouling rubber layer that improves the anti-fouling function is dense and free of pores; the hydrophobic coating is coated on the outer surface of the anti-fouling rubber layer.

2. The anti-fouling rubber dam as claimed in claim 1, characterized in that: The rubber layer cooperates with the anti-fouling rubber layer in the structural layer group, and the rubber layer is vulcanized and fixedly connected with the anti-fouling rubber layer as a whole.

3. The anti-fouling rubber dam as claimed in claim 1, characterized in that: The surface of the anti-fouling rubber layer is in fish scale shape, and the hydrophobic coating fills the surface of the anti-fouling rubber layer.