Integrated photovoltaic module
By designing the installation frame and using adhesives, rubber pads and other technical means, the problem of troublesome and low stability of existing photovoltaic modules installed on the roof of the car is solved, the stability and safety of photovoltaic modules are improved, and the use is extended. life.
Patent Information
- Application Number
- CN202420998089.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing photovoltaic modules are installed on the roof of the car, and vibrations are prone to occur during the car operation, causing the screws to loosen, reducing the stability after installation and posing a certain risk.
Design an integrated photovoltaic module, by providing an installation frame, including a vertical support plate, a first transverse support plate, a first clamping plate and a second clamping plate, it is fixed to the roof plate with adhesive to increase the adhesive Area, improve stability, and increase structural stability and shock absorption through "T" panels and rubber pads.
It solves the troublesome problems of existing installation methods, improves the stability and safety of photovoltaic modules, reduces the risk of disengagement from the installation frame, and increases the service life through rubber pads.
Smart Images

Figure CN222484638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic components, in particular to an integrated photovoltaic component. Background Art
[0002] Photovoltaic modules are a device that connects a number of single cells in series and parallel, and then seals them into a whole, so that it can convert solar energy into electrical energy. Common photovoltaic modules are mostly flat-panel packaging structures. The top layer of the photovoltaic module is a low-iron, high-transmittance tempered glass plate, which has two functions. The first is to allow light to pass through and irradiate the solar cells, and the second is to fix and support the solar cells. The middle layer of the module is composed of polymer EVA (ethylene-vinyl acetate copolymer) and solar cells. The EVA polymer wraps the solar cells to fix and protect them. The bottom layer of the module is composed of an alloy composite film that is anti-aging, corrosion-resistant and has good electrical insulation properties.
[0003] At present, an existing photovoltaic panel assembly includes a roof panel of a car, a connecting plate is fixed to the roof panel by adhesive, the upper end of the connecting plate is fixedly connected to a frame by screws, and the photovoltaic panel assembly is installed on the frame by a socket.
[0004] In the above scheme, the existing method of installing the photovoltaic panel assembly on the roof of the car is relatively cumbersome, and the car is prone to vibration during operation, which can easily cause the screws to loosen, thereby reducing the stability of the photovoltaic panel assembly after installation. At the same time, it is easy to cause the photovoltaic panel assembly to separate from the frame, which poses a certain risk. Utility Model Content
[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an integrated photovoltaic module. By providing a mounting frame, the photovoltaic module can be easily installed on the roof panel, thereby solving the problem that the existing method of installing photovoltaic modules is relatively cumbersome. At the same time, the stability of the installed photovoltaic module is improved, so that the installed photovoltaic module is not easily separated from the mounting frame, thereby improving the safety of the photovoltaic module.
[0006] The solution of the utility model to solve the technical problem is:
[0007] An integrated photovoltaic module comprises a roof panel. Four mounting frames are provided at the upper end of the roof panel. The mounting frames comprise a vertical support plate and a first transverse support plate. A first clamping plate and a second clamping plate are fixed on the vertical support plate. A photovoltaic module is inserted between the first clamping plate and the second clamping plate. The four mounting frames are respectively mounted on the four side walls of the photovoltaic module. The first transverse support plate is fixed to the upper end of the roof panel by adhesive.
[0008] When the photovoltaic module needs to be installed on the roof panel, two of the first horizontal support plates are glued and fixed to the roof panel, and the two side walls of the photovoltaic module are respectively inserted between the first clamping plate and the second clamping plate of the two mounting frames. At the same time, the side walls of the photovoltaic module are rested against the vertical support plate, and the other two mounting frames are respectively inserted into the two side walls of the photovoltaic module, and the first horizontal support plate is glued and fixed to the roof panel, thereby completing the installation of the photovoltaic module.
[0009] By providing a mounting frame, it is convenient to install the photovoltaic module on the roof panel, which solves the problem that the existing method of installing photovoltaic modules is relatively troublesome. At the same time, the stability of the installed photovoltaic module is improved, so that the installed photovoltaic module is not easy to separate from the mounting frame, thereby improving the safety of the photovoltaic module.
[0010] The utility model is further configured as follows: a plurality of first vertical plates are fixed to the lower end of the first transverse supporting plate.
[0011] With the above technical solution, when the first transverse support plate needs to be glued and fixed to the roof plate, a plurality of first vertical plates are provided, thereby increasing the gluing area between the first transverse support plate and the roof plate, thereby making it difficult for the first transverse support plate and the roof plate to separate.
[0012] The utility model is further configured as follows: a second transverse support plate is fixed on the side wall of the vertical support plate, the second transverse support plate is located below the second clamping plate, and a second vertical plate is fixed between the second transverse support plate and the second clamping plate.
[0013] Through the above technical solution, by providing the second transverse support plate and the second vertical plate, the stability of the installation frame structure is increased, so that the second transverse support plate and the second clamping plate are not easy to bend.
[0014] The utility model is further configured as follows: an inverted "T"-shaped plate is fixed between two adjacent first vertical plates.
[0015] With the above technical solution, when the first transverse support plate is subjected to external force and is about to be separated from the roof plate, the "T"-shaped plate is provided to form a pulling force between the adhesive and the "T"-shaped plate, thereby further preventing the first transverse support plate from being easily separated from the roof plate.
[0016] The utility model is further configured as follows: a first inclined plate is fixed between the second clamping plate, the second transverse support plate and the second vertical plate, a second inclined plate is fixed between the second transverse support plate and the vertical support plate, and a third inclined plate is fixed between the vertical support plate and the first transverse support plate.
[0017] Through the above technical solution, by providing the first inclined plate, the second inclined plate and the third inclined plate, the stability of the installation frame structure is further increased, so that the installation frame is not prone to bending.
[0018] The utility model is further configured as follows: a rubber pad is fixed to the lower end of the first clamping plate and the upper end of the second clamping plate, and the distance between the two rubber pads is equal to the height of the photovoltaic module.
[0019] Through the above technical solution, the photovoltaic component is firmly stuck between the two rubber pads, and the rubber pads are used to reduce the shock of the photovoltaic component, thereby increasing the service life of the photovoltaic component.
[0020] The utility model is further configured as follows: the ends of the first clamping plate, the second clamping plate, the first transverse support plate and the second transverse support plate are provided with rounded corners, and the corner connection between the vertical support plate and the first transverse support plate is provided with rounded corners.
[0021] Through the above technical solution, the wear resistance of the installation frame is improved, thereby increasing the service life of the installation frame. At the same time, when installing the installation frame, it is necessary to prevent the edges of the installation frame from being too sharp to cause injuries to the installers.
[0022] The beneficial effects of the utility model are:
[0023] Compared with the prior art, the installation frame is provided to facilitate the installation of photovoltaic modules on the roof panel, thereby solving the problem that the prior installation method of photovoltaic modules is relatively troublesome. At the same time, the stability of the installed photovoltaic modules is improved, so that the installed photovoltaic modules are not easily separated from the installation frame, thereby improving the safety of the photovoltaic modules.
[0024] The “T”-shaped plate is provided so that the first transverse supporting plate and the roof plate are not easily separated.
[0025] The rubber pad is provided, thereby increasing the service life of the photovoltaic module. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front view of the utility model;
[0027] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;
[0028] Figure 3 for Figure 1 A magnified image of A.
[0029] Figure numerals: 1. Roof plate; 2. Vertical support plate; 3. First horizontal support plate; 4. First card plate; 5. Second card plate; 6. Photovoltaic module; 7. First vertical plate; 8. Second horizontal support plate; 9. Second vertical plate; 10. "T"-shaped plate; 11. First inclined plate; 12. Second inclined plate; 13. Third inclined plate; 14. Rubber pad. DETAILED DESCRIPTION
[0030] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0031] The following references Figures 1 to 3 The utility model is described.
[0032] An integrated photovoltaic module includes a roof panel 1. Four mounting frames are provided at the upper end of the roof panel 1. The mounting frames include a vertical support plate 2 and a first transverse support plate 3. A first clamping plate 4 and a second clamping plate 5 are fixed to the vertical support plate 2. A photovoltaic module 6 is inserted between the first clamping plate 4 and the second clamping plate 5. The four mounting frames are respectively installed on the four side walls of the photovoltaic module 6. The first transverse support plate 3 is fixed to the upper end of the roof panel 1 by adhesive.
[0033] When the photovoltaic module 6 needs to be installed on the roof panel 1, two of the first horizontal support plates 3 are glued and fixed to the roof panel 1, and the two side walls of the photovoltaic module 6 are respectively inserted between the first clamping plate 4 and the second clamping plate 5 of the two mounting frames. At the same time, the side walls of the photovoltaic module 6 are made to rest against the vertical support plate 2, and the other two mounting frames are respectively inserted into the two side walls of the photovoltaic module 6, and the first horizontal support plate 3 is glued and fixed to the roof panel 1, thereby completing the installation of the photovoltaic module 6.
[0034] By providing a mounting frame, it is convenient to install the photovoltaic assembly 6 on the roof panel 1, thereby solving the problem that the existing method of installing the photovoltaic assembly 6 is relatively cumbersome. At the same time, the stability of the installed photovoltaic assembly 6 is improved, so that the installed photovoltaic assembly 6 is not easy to separate from the mounting frame, thereby improving the safety of the photovoltaic assembly 6.
[0035] A plurality of first vertical plates 7 are fixed to the lower end of the first transverse supporting plate 3 .
[0036] When the first transverse support plate 3 needs to be glued and fixed to the roof plate 1, a plurality of first vertical plates 7 are provided to increase the gluing area between the first transverse support plate 3 and the roof plate 1, so that the first transverse support plate 3 and the roof plate 1 are not easily separated.
[0037] A second transverse support plate 8 is fixed on the side wall of the vertical support plate 2 . The second transverse support plate 8 is located below the second clamping plate 5 . A second vertical plate 9 is fixed between the second transverse support plate 8 and the second clamping plate 5 .
[0038] By providing the second transverse support plate 8 and the second vertical plate 9, the stability of the mounting frame structure is increased, so that the second transverse support plate 8 and the second clamping plate 5 are not easy to bend.
[0039] An inverted “T”-shaped plate 10 is fixed between two adjacent first vertical plates 7 .
[0040] When the first transverse support plate 3 is about to be separated from the roof plate 1 by external force, the “T”-shaped plate 10 is provided so that a pulling force is formed between the adhesive and the “T”-shaped plate 10, thereby further preventing the first transverse support plate 3 from being separated from the roof plate 1.
[0041] A first inclined plate 11 is fixed between the second clamping plate 5 , the second transverse support plate 8 and the second vertical plate 9 , a second inclined plate 12 is fixed between the second transverse support plate 8 and the vertical support plate 2 , and a third inclined plate 13 is fixed between the vertical support plate 2 and the first transverse support plate 3 .
[0042] By providing the first inclined plate 11, the second inclined plate 12 and the third inclined plate 13, the stability of the mounting frame structure is further increased, so that the mounting frame is not prone to bending.
[0043] A rubber pad 14 is fixed to the lower end of the first clamping plate 4 and the upper end of the second clamping plate 5 , respectively. The distance between the two rubber pads 14 is equal to the height of the photovoltaic module 6 .
[0044] The photovoltaic assembly 6 is firmly stuck between the two rubber pads 14 , and the rubber pads 14 are used to reduce vibration of the photovoltaic assembly 6 , thereby increasing the service life of the photovoltaic assembly 6 .
[0045] The ends of the first clamping plate 4 , the second clamping plate 5 , the first transverse supporting plate 3 and the second transverse supporting plate 8 are rounded, and the corner connection between the vertical supporting plate 2 and the first transverse supporting plate 3 is rounded.
[0046] The wear resistance of the installation frame is improved, thereby increasing the service life of the installation frame. At the same time, when the installation frame needs to be installed, it is necessary to prevent the edges of the installation frame from being too sharp to cause injuries to the installers.
[0047] Working principle:
[0048] When the photovoltaic module 6 needs to be installed on the roof panel 1, two of the first horizontal support plates 3 are glued and fixed to the roof panel 1, and the two side walls of the photovoltaic module 6 are respectively inserted between the first clamping plate 4 and the second clamping plate 5 of the two mounting frames. At the same time, the side walls of the photovoltaic module 6 are made to rest against the vertical support plate 2, and the other two mounting frames are respectively inserted into the two side walls of the photovoltaic module 6, and the first horizontal support plate 3 is glued and fixed to the roof panel 1, thereby completing the installation of the photovoltaic module 6.
[0049] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications of the above assumptions should also be regarded as the protection scope of the present invention.
Claims
1. An integrated photovoltaic module, comprising a roof panel (1), characterized in that: Four mounting frames are provided at the upper end of the roof panel (1), the mounting frames comprising a vertical support panel (2) and a first transverse support panel (3), a first clamping plate (4) and a second clamping plate (5) are fixed on the vertical support panel (2), a photovoltaic module (6) is inserted between the first clamping plate (4) and the second clamping plate (5), the four mounting frames are respectively mounted on the four side walls of the photovoltaic module (6), and the first transverse support panel (3) is fixed to the upper end of the roof panel (1) by adhesive.
2. The integrated photovoltaic module according to claim 1, characterized in that: A plurality of first vertical plates (7) are fixed to the lower end of the first transverse support plate (3).
3. The integrated photovoltaic module according to claim 1, characterized in that: A second transverse support plate (8) is fixed on the side wall of the vertical support plate (2), the second transverse support plate (8) is located below the second clamping plate (5), and a second vertical plate (9) is fixed between the second transverse support plate (8) and the second clamping plate (5).
4. The integrated photovoltaic module according to claim 2, characterized in that: An inverted "T"-shaped plate (10) is fixed between two adjacent first vertical plates (7).
5. The integrated photovoltaic module according to claim 3, characterized in that: A first inclined plate (11) is fixed between the second clamping plate (5), the second transverse support plate (8) and the second vertical plate (9), a second inclined plate (12) is fixed between the second transverse support plate (8) and the vertical support plate (2), and a third inclined plate (13) is fixed between the vertical support plate (2) and the first transverse support plate (3).
6. The integrated photovoltaic module according to claim 1, characterized in that: A rubber pad (14) is fixed to the lower end of the first clamping plate (4) and the upper end of the second clamping plate (5), respectively, and the distance between the two rubber pads (14) is equal to the height of the photovoltaic module (6).
7. The integrated photovoltaic module according to claim 3, characterized in that: The ends of the first clamping plate (4), the second clamping plate (5), the first transverse support plate (3) and the second transverse support plate (8) are provided with rounded corners, and the corner connection between the vertical support plate (2) and the first transverse support plate (3) is provided with rounded corners.