Liupu tea fermentation tank
By designing a Liubao tea fermentation tank with a guide cover and spiral blades, the problem of inconvenience in tea export of existing tea fermentation tanks is solved, the rapid and uniform output of tea is achieved, and the tea processing operation is simplified.
Patent Information
- Application Number
- CN202421322967.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing Liubao tea fermentation tank cannot export the tea quickly and evenly after fermentation, resulting in inconvenient tea processing operation.
A Liubao tea fermentation tank was designed. The tank body was driven to rotate by a driving device. The tank body was equipped with a material cover and a spiral blade. The tank body and the material cover were driven to rotate at a constant speed through the motor. The rotation direction of the spiral blade was consistent with the tank body but The rotation speed is greater than the tank body, pushing the tea into the guide cover and sliding sideways forward through the flat-type spiral leaf to achieve continuous outward output of the tea.
The rapid and even export of tea after fermentation is achieved, simplifying tea processing operations, and improving efficiency and convenience.
Smart Images

Figure CN222486061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea fermentation devices, in particular to a Liubao tea fermentation tank. Background Art
[0002] Liubao tea belongs to the category of dark tea. It uses fresh leaves of Cangwu County group species, Guangxi large and medium leaf species and their separated, selected varieties and strains as raw materials and is processed according to specific processes. Liubao tea is not only sweet, but also has health benefits. The tea polyphenols contained in Liubao tea, as a class of phenolic compounds with antioxidant effects, are the main components that determine the taste and color of Liubao tea soup.
[0003] During the processing of Liubao tea, it needs to be fermented. The traditional artificial static fermentation method is gradually abandoned due to its low efficiency and output. The existing popular fermentation method of Liubao tea is in the form of a fermentation tank. When in use, the fermentation tank is driven by a driving device to rotate, so that the tea leaves deposited inside are constantly stirred, so that the temperature and humidity are balanced, which is conducive to the batch fermentation and output of tea leaves; however, this fermentation tank still has some shortcomings in use, such as the tea leaves cannot be evenly and quickly exported after fermentation, which brings inconvenience to the processing operation of tea leaves; therefore, it is necessary to improve the existing Liubao tea fermentation tank so that the tea leaves can be introduced and exported faster. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] Therefore, the purpose of the utility model is to provide a Liubao tea fermentation tank to solve the problem that the existing Liubao tea fermentation tank proposed in the above background technology cannot quickly pour out the tea leaves after fermentation, which brings inconvenience to the processing of the tea leaves.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a Liubao tea fermentation tank, which includes a main tank body of the fermentation tank, the tank body is driven by a driving device to rotate axially, a plurality of feed ports equipped with covers are arranged on the outside of the tank body along its length direction, one end of the tank body has a material guide cover connected thereto, a plurality of flat spiral leaves are distributed on the inner side of the material guide cover, and the flat spiral leaves extend to the outer end of the material guide cover, a rotating shaft extending to both ends of the tank body is rotatably installed at the axis center inside the tank body, the outer side of the rotating shaft has spiral blades close to the inner wall of the tank body, and the rotating shaft is also driven by the driving device to rotate.
[0007] As a preferred embodiment of the Liubao tea fermentation tank described in the utility model, the outer end of the material guide cover is also provided with a cover mouth, and the flat spiral blades extend to the inner side of the cover mouth, and the outer end of the cover mouth is also matched with a cover plate.
[0008] As a preferred solution of the Liubao tea fermentation tank described in the utility model, a motor is installed at the other end of the tank body and the output shaft is connected to one end of the rotating shaft. A support frame is also fixed at the junction of the inner side of the tank body and the material guide cover and is rotatably installed with one end of the rotating shaft through a bearing.
[0009] As a preferred solution of the Liubao tea fermentation tank described in the utility model, guide rails are fixed at both ends of the outer side of the tank body, and both sides of the lower part of the guide rails are provided with directional wheels that are slidably matched with the guide rails.
[0010] As a preferred solution of the Liubao tea fermentation tank described in the utility model, a gear ring is also provided in the middle section of the outer side of the tank body, and the lower end of the tank body has a gear meshing with the teeth on the inner side of the gear ring, and the gear is driven to rotate by motor 2.
[0011] As a preferred solution of the Liubao tea fermentation tank described in the utility model, a bottom plate seat is also arranged under the tank body, and the upper part of the bottom plate seat has a U-shaped bracket for positioning and installing the directional wheel and the gear.
[0012] Compared with the prior art, the beneficial effect of the utility model is that when the fermented tea leaves need to be discharged from the Liubao tea fermentation tank, the tank body and the material guide cover are driven by motor 2 to rotate at a uniform speed, and at the same time, motor 1 drives the rotating shaft and the spiral blades to rotate. It should be noted that the rotation direction of the spiral blades is consistent with the direction of the tank body, but the rotation speed of the spiral blades is greater than the rotation speed of the tank body. In this way, the tea leaves in the tank body will be continuously pushed into the material guide cover by the spiral blades, and the flat spiral leaves in the material guide cover can slide the tea leaves falling between adjacent leaves forward, so that the tea leaves are continuously discharged outward. The structure is simple, the design is reasonable, the discharge is uniform, and it is convenient and fast, which brings convenience to the processing operation of tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall external structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the material guide cover of the utility model;
[0015] Figure 3 This is a schematic diagram of the internal structure of the tank body of the utility model when viewed from the front.
[0016] In the figure: 100, tank body; 110, feed port; 120, support frame; 130, guide rail; 140, gear ring; 200, material guide cover; 210, flat spiral blade; 220, cover mouth; 230, cover plate; 300, rotating shaft; 310, spiral blade; 320, motor 1; 400, directional wheel; 500, gear; 510, motor 2; 600, bottom plate seat. DETAILED DESCRIPTION
[0017] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0018] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0019] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0020] Figure 1-Figure 3 The utility model shows a schematic diagram of the entire structure of a Liubao tea fermentation tank, please refer to Figure 1-Figure 3 A Liubao tea fermentation tank according to the present embodiment includes a tank body 100 as the main body of the fermentation tank. The tank body 100 is driven by a driving device to rotate axially. A plurality of feed ports 110 equipped with a cover are arranged on the outside of the tank body 100 along its length direction. A material guide cover 200 is provided at one end of the tank body 100 and is communicated with the tank body. A plurality of flat spiral leaves 210 are distributed around the inner side of the material guide cover 200, and the flat spiral leaves 210 extend to the outer end of the material guide cover 200. A rotating shaft 300 extending to both ends of the tank body 100 is rotatably installed at the axis center inside the tank body 100. A spiral blade 310 close to the inner wall of the tank body 100 is provided on the outer side of the rotating shaft 300, and the rotating shaft 300 is also driven by the driving device to rotate.
[0021] The outer end of the material guide cover 200 is also provided with a cover mouth 220, and the flat spiral blade 210 extends to the inner side of the cover mouth 220. The outer end of the cover mouth 220 is also matched with a cover plate 230. It can be understood that the cover plate 230 is sealed to the cover mouth 220 during fermentation, and it is opened when it is necessary to discharge the material. When in use, when the fermented tea leaves in the tank body 100 are continuously pushed into the material guide cover 200 by the spiral blade 310, the rotating tank body 100 can drive the material guide cover 200 and the flat spiral blade 210 to rotate synchronously, and the inclined flat spiral blade 210 can make the tea leaves that fall between adjacent blades slide forward, so that the tea leaves are continuously discharged outward through the cover mouth 220, which has the characteristics of uniform discharge, convenience and speed.
[0022] Specifically, in the present embodiment, a motor 1 320 is installed at the other end of the tank body 100 and the output shaft is connected to one end of the rotating shaft 300. A support frame 120 is also fixed at the junction of the inner side of the tank body 100 and the material guide cover 200 and is rotatably installed with one end of the rotating shaft 300 through a bearing. When the fermented tea leaves need to be discharged, the tank body 100 and the material guide cover 200 are driven by the motor 2 to rotate at a uniform speed. At the same time, the motor 1 320 will drive the rotating shaft 300 and the spiral blade 310 to rotate. It should be noted that the rotation direction of the spiral blade 310 is consistent with the direction of the tank body 100, but the rotation speed of the spiral blade 310 is greater than the rotation speed of the tank body 100. In this way, the tea leaves in the tank body 100 will be continuously pushed into the material guide cover 200 by the spiral blade 310, and the flat spiral leaf 210 in the material guide cover 200 can slide the tea leaves falling between adjacent leaves forward, so that the tea leaves are continuously discharged outward. The structure is simple, the design is reasonable, the material discharge is uniform, and it is convenient and fast, which brings convenience to the processing operation of tea leaves.
[0023] Furthermore, guide rails 130 are fixed at both ends of the outer side of the tank body 100, and directional wheels 400 are provided on both sides of the lower part of the guide rails 130 for sliding matching with the guide rails 130. With the cooperation of the guide rails 130 and the directional wheels 400, the tank body 100 can be positioned and stabilized when it is stationary or rotating; a gear ring 140 is also provided in the middle section of the outer side of the tank body 100, and a gear 500 is provided at the lower end of the tank body 100 for meshing with the inner teeth of the gear ring 140, and the gear 500 is driven to rotate by the motor 2 510. It should be noted that during normal fermentation and stirring of tea leaves, the motor 2 510 will drive the gear ring 140 and the tank body 100 to rotate through the gear 500, so that the tea leaves in the tank are continuously turned over and mixed, and at this time, the motor 1 320 does not participate in the rotation of the spiral blade 310, because the tea leaves do not need to be pushed out at this time.
[0024] Furthermore, a base plate seat 600 is provided below the tank body 100, and the upper part of the base plate seat 600 has a U-shaped bracket for positioning and installing the directional wheel 400 and the gear 500. The entire fermentation tank device can be positioned and installed through the provided base plate seat 600, making it more stable during operation.
[0025] In summary, in a Liubao tea fermentation tank according to the present embodiment, when in use, unfermented tea leaves are introduced into the tank body 100 through the feed port 110. When the fermentation is completed and the fermented tea leaves need to be discharged, the tank body 100 and the material guide cover 200 are driven to rotate at a uniform speed by motor 2, and at the same time, motor 1 320 drives the rotating shaft 300 and the spiral blade 310 to rotate. It should be noted that the rotation direction of the spiral blade 310 is consistent with the direction of the tank body 100, but the rotation speed of the spiral blade 310 is greater than the rotation speed of the tank body 100. In this way, the tea leaves in the tank body 100 will be continuously pushed into the material guide cover 200 by the spiral blade 310, and the flat spiral leaf 210 in the material guide cover 200 can slide the tea leaves falling between adjacent leaves forward, so that the tea leaves are continuously discharged outward, and the discharge is uniform, convenient and fast, which brings convenience to the processing operation of tea leaves.
[0026] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A Liubao tea fermentation tank, characterized in that: The invention comprises a main body tank body (100) of a fermentation tank, wherein the tank body (100) is driven by a driving device to rotate axially, a plurality of feed ports (110) provided with covers are arranged on the outer side of the tank body (100) along its length direction, a material guide cover (200) is provided at one end of the tank body (100) and is communicated with the tank body, a plurality of flat spiral blades (210) are distributed around the inner side of the material guide cover (200), and the flat spiral blades (210) extend to the outer end of the material guide cover (200), a rotating shaft (300) extending to both ends of the tank body (100) is rotatably mounted at the inner axis of the tank body (100), the outer side of the rotating shaft (300) has spiral blades (310) close to the inner wall of the tank body (100), and the rotating shaft (300) is also driven by the driving device to rotate.
2. A Liubao tea fermentation tank according to claim 1, characterized in that: The outer end of the material guide hood (200) is also provided with a hood mouth (220), and the flat spiral blade (210) extends to the inner side of the hood mouth (220), and the outer end of the hood mouth (220) is also matched with a cover plate (230).
3. A Liubao tea fermentation tank according to claim 1, characterized in that: A motor (320) is installed at the other end of the tank body (100) and the output shaft is connected to one end of the rotating shaft (300). A support frame (120) is also fixed at the junction of the inner side of the tank body (100) and the material guide cover (200) and is rotatably installed with one end of the rotating shaft (300) via a bearing.
4. The Liubao tea fermentation tank according to claim 1, characterized in that: Guide rails (130) are fixed at both ends of the outer side of the tank body (100), and two sides of the lower part of the guide rail (130) are provided with directional wheels (400) that are slidably matched with the guide rail (130).
5. The Liubao tea fermentation tank according to claim 1, characterized in that: A gear ring (140) is also provided at the middle section of the outer side of the tank body (100), and a gear (500) meshing with the inner teeth of the gear ring (140) is provided at the lower end of the tank body (100), and the gear (500) is driven to rotate by the second motor (510).
6. The Liubao tea fermentation tank according to claim 1, characterized in that: A bottom plate seat (600) is also provided below the tank body (100), and the top of the bottom plate seat (600) has a U-shaped bracket for positioning and installing the directional wheel (400) and the gear (500).