Desulfurization device with turbulator
By introducing components such as Venturi convergence modules into the desulfurization device, the turbulent flow intensity is adjusted according to the gas rising pressure, the problems of low desulfurization efficiency and high energy consumption in the existing desulfurization device are solved, and the full mixing and high efficiency of gas and desulfurization agent are achieved Transfer mass.
Patent Information
- Application Number
- CN202520073901.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2035-01-14
AI Technical Summary
The existing desulfurization device containing turbulence devices has insufficient turbulence intensity adjustment, resulting in problems such as low desulfurization efficiency, large loss of desulfurization agent, large flue gas system resistance and high power consumption.
A desulfurization device including a Venturi convergence assembly, a flow detection assembly, a regulation assembly and a transmission assembly is designed to ensure the flow rate and turbulence intensity of the gas by adaptively adjusting the inner diameter of the central position of the hose according to the gas rising pressure.
The gas and desulfurization agent are fully mixed, the mass transfer efficiency is improved, and the problems of desulfurization agent loss, large flue gas system resistance and high power consumption are avoided.
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Figure CN222489550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smoke treatment, in particular to a desulfurization device containing a turbulator. Background Art
[0002] The desulfurization device with turbulator is an environmental protection equipment that uses the principle of forced turbulence to improve the desulfurization efficiency. In this device, the turbulator is a key component and equipment, and its main function is to promote the full mixing between the desulfurizer and the sulfur-containing gas to improve the mass transfer efficiency, shorten the reaction time, and thus improve the desulfurization efficiency.
[0003] A desulfurization device containing a turbulator is disclosed in Chinese patent publication No. CN214075948U. The desulfurization device containing a turbulator can increase the contact area and contact time between the slurry and the exhaust gas through the turbulator, increase gas-liquid mass transfer, and improve the desulfurization effect.
[0004] However, compared with the existing technologies in related fields, the design of the turbulator determines the turbulence intensity in the tower. Appropriate turbulence can increase the gas-liquid contact area, promote the mixing of desulfurizer and flue gas, and improve the mass transfer efficiency. If the turbulence intensity is too low, the mixing is insufficient and the desulfurization efficiency will decrease; if the turbulence intensity is too high, it may cause excessive fragmentation of desulfurizer droplets, increase energy consumption, and may cause desulfurizer loss, high flue gas system resistance and high power consumption, and even the system resistance is too large, making it difficult to select the induced draft fan. Utility Model Content
[0005] The purpose of the utility model is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide a desulfurization device containing a turbulator.
[0006] The purpose of the utility model is achieved through the following technical solutions: a desulfurization device containing a turbulator, comprising a desulfurization tower, a plurality of turbulent mechanisms are arranged inside the desulfurization tower, a demisting member is arranged near the top of the desulfurization tower, the turbulent mechanism comprises a bracket, a plurality of turbulent separation tubes are fixedly installed inside the bracket, and the desulfurization tower is provided with a spray mechanism above the plurality of turbulent mechanisms; a cyclone, a venturi confluence assembly, a packing layer and a grid baffle are arranged in sequence inside the turbulent separation tube from bottom to top, and the spray mechanism is used to distribute the desulfurizer inside the plurality of turbulent separation tubes; the venturi confluence assembly comprises an upper tube and a lower tube, a fixedly arranged The hose has a flow detection component that slides axially inside the lower tube, and a plurality of adjustment components for controlling the deformation of the hose are provided on the outer surface of the lower tube. The flow detection component is connected with the adjustment component through a transmission component. When the pressure of the rising air flow is small, the flow detection component slides axially downward, and then the transmission component is used to control the adjustment component to squeeze the hose, so that the inner diameter of the middle part of the hose becomes smaller, thereby allowing the gas to gather and accelerate the flow. When the rising gas pressure is large, the flow detection component slides axially upward, and then the transmission component is used to control the adjustment component to gradually loosen the constraint on the hose, so that the inner diameter of the middle part of the hose becomes larger, thereby ensuring the flow rate of the gas.
[0007] Preferably, the flow detection assembly comprises an annular member slidably disposed inside the lower tube, the bottom of the annular member is provided with a chamfered surface, and the inclined surface faces the center of the lower tube.
[0008] Preferably, the adjustment assembly comprises an adjustment block fixedly connected to the hose, and a support rod is fixedly provided on a side of the adjustment block away from the hose.
[0009] Preferably, the transmission assembly includes a fixed frame fixedly mounted on the outer surface of the lower tube, a movable rod is rotatably provided inside the fixed frame, an end of the movable rod away from the fixed frame is hinged to the end of the support rod, a gear is fixedly provided on one end of the movable rod close to the fixed frame, and a rack is meshed on the outer surface of the gear.
[0010] Preferably, the rack is arranged between the gear and the lower tube, and the rack is connected to the annular member through a connecting block.
[0011] Preferably, movable grooves are provided at positions of the lower tube corresponding to multiple connecting blocks. When the ring member drives the rack to slide downward through the connecting block, the rack is engaged with the gear, so that the gear controls the movable rod to swing toward one side of the lower tube. When the ring member drives the rack to slide upward through the connecting block, the rack is engaged with the gear, so that the gear drives the movable rod to swing toward the side away from the lower tube.
[0012] Preferably, the spray mechanism comprises a water supply pipe, and the water supply pipe is located at the center of the plurality of turbulent separation tubes and a spray pipe is fixedly provided thereon.
[0013] Beneficial effects:
[0014] The desulfurization device containing a turbulator achieves the purpose of adaptively adjusting the inner diameter of the middle part of the hose according to the rising pressure of the gas by arranging a Venturi confluence component, a flow detection component, a regulating component and a transmission component, thereby ensuring the flow velocity and turbulence intensity of the gas, so that the gas can be fully mixed with the desulfurizer, the mass transfer efficiency is improved, and the problems of desulfurizer loss, high flue gas system resistance and high power consumption are avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 This is a schematic diagram of the internal structure of the desulfurization tower of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the turbulence mechanism of the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of the turbulent separation tube of the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the Venturi confluence assembly of the utility model;
[0020] Figure 5 This is a schematic diagram of the state of the hose when the rising gas pressure of the utility model is moderate;
[0021] Figure 6 This is a schematic diagram of the state of the hose when the rising gas pressure of the utility model is high;
[0022] Figure 7 This is a schematic diagram of the state of the hose when the rising gas pressure is small according to the utility model.
[0023] In the figure: 1. desulfurization tower; 101. defogger; 2. turbulence mechanism; 201. bracket; 202. turbulence separation tube; 3. spray mechanism; 301. water supply pipe; 302. spray pipe; 4. cyclone; 5. venturi confluence assembly; 501. upper pipe; 502. lower pipe; 5021. movable groove; 503. hose; 6. packing layer; 7. grid baffle; 8. flow detection assembly; 801. ring; 802. chamfered surface; 9. adjustment assembly; 901. adjustment block; 902. support rod; 10. transmission assembly; 1001. fixed frame; 1002. movable rod; 1003. gear; 1004. rack; 1005. connecting block. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0025] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.
[0026] like Figures 1 to 7 As shown, a desulfurization device containing a turbulator comprises a desulfurization tower 1, wherein a plurality of turbulence mechanisms 2 are arranged inside the desulfurization tower 1, a demister 101 is arranged near the top of the desulfurization tower 1, the turbulence mechanism 2 comprises a bracket 201, a plurality of turbulence separation tubes 202 are fixedly installed inside the bracket 201, and a spray mechanism 3 is arranged above the plurality of turbulence mechanisms 2 on the desulfurization tower 1; a cyclone 4, a venturi confluence assembly 5, a packing layer 6 and a grid baffle 7 are arranged inside the turbulence separation tubes 202 in sequence from bottom to top, and the spray mechanism 3 is used to distribute the desulfurizer inside the plurality of turbulence separation tubes 202; the venturi confluence assembly 5 comprises an upper tube 501 and a lower tube 502, a hose 503 is fixedly arranged between the upper tube 501 and the lower tube 502, A flow detection component 8 is axially slidably provided inside the lower tube 502, and a plurality of adjustment components 9 for controlling the deformation of the hose 503 are provided on the outer surface of the lower tube 502. The flow detection component 8 is connected with the adjustment component 9 through the transmission component 10. When the pressure of the rising air flow is small, the flow detection component 8 slides axially downward, and then the adjustment component 9 is controlled by the transmission component 10 to squeeze the hose 503, so that the inner diameter of the middle position of the hose 503 becomes smaller, thereby allowing the gas to gather and accelerate the flow. When the rising gas pressure is large, the flow detection component 8 slides axially upward, and then the adjustment component 9 is controlled by the transmission component 10 to gradually loosen the constraint on the hose 503, so that the inner diameter of the middle position of the hose 503 becomes larger, thereby ensuring the flow speed of the gas. Figure 2 As shown, the spray mechanism 3 includes a water supply pipe 301, and the water supply pipe 301 is located at the center of the plurality of turbulent separation pipes 202, and a spray pipe 302 is fixedly provided. An air outlet pipe is provided at the top of the desulfurization tower 1, and an air inlet pipe is provided near the bottom of the outer surface of the desulfurization tower 1, as shown in FIG. Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, during operation, the flue gas enters the desulfurization tower 1 through the air inlet pipe of the desulfurization tower 1, and first sprays the desulfurizer into the multiple turbulent separation tubes 202 through the spray mechanism 3, and then the flue gas rises and enters the multiple turbulent separation tubes 202 of the lowest turbulent mechanism 2. When the flue gas enters the turbulent separation tube 202, the cyclone 4 causes the flue gas to swirl, and the flue gas passing through the cyclone 4 will enter the Venturi confluence component 5. Turbulence will be formed when the flue gas passes through the Venturi confluence component 5, so that the flue gas passing through the turbulent flow can be fully mixed with the desulfurizer sprayed by the spray mechanism 3. At this time, the flue gas will gradually pass through the packing layer 6 and the grid baffle 7, and then enter the other turbulent mechanisms 2, which effectively promotes the mixing of the desulfurizer and the flue gas and improves the mass transfer efficiency. After that, the gas after desulfurization will separate the moisture inside through the demister 101, and then be discharged through the outlet pipe of the desulfurization tower 1.
[0027] like Figures 4 to 7 As shown, the flow detection component 8 includes an annular member 801 slidably arranged inside the lower tube 502, and a chamfered surface 802 is provided at the bottom of the annular member 801, and the inclined surface faces the center of the lower tube 502; the adjustment component 9 includes an adjustment block 901 fixedly connected to the hose 503, and a support rod 902 is fixedly provided on the side of the adjustment block 901 away from the hose 503; the transmission component 10 includes a fixed frame 1001 fixedly mounted on the outer surface of the lower tube 502, and a movable rod 1002 is rotatably arranged inside the fixed frame 1001, and the end of the movable rod 1002 away from the fixed frame 1001 is hinged to the end of the support rod 902, and the end of the movable rod 1002 close to the fixed frame 1001 is fixedly provided with a gear 1003, and the outer surface of the gear 1003 is meshed with a tooth The rack 1004 is arranged between the gear 1003 and the lower tube 502, and the rack 1004 is connected to the ring member 801 through the connecting block 1005; the lower tube 502 is provided with movable grooves 5021 at positions corresponding to the plurality of connecting blocks 1005. When the ring member 801 drives the rack 1004 to slide downward through the connecting block 1005, the gear 1003 is meshed with the rack 1004, so that the gear 1003 controls the movable rod 1002 to swing toward one side of the lower tube 502. When the ring member 801 drives the rack 1004 to slide upward through the connecting block 1005, the gear 1003 is meshed with the rack 1004, so that the gear 1003 drives the movable rod 1002 to swing toward the side away from the lower tube 502.
[0028] like Figures 4 to 7As shown in the figure, when the rising gas pressure is large, the annular member 801 slides axially upward, and then the annular member 801 drives the rack 1004 to slide upward through the connecting block 1005. The rack 1004 is meshed with the gear 1003, so that the gear 1003 drives the movable rod 1002 to swing to the side away from the lower tube 502. At this time, the support rod 902 gradually loosens the constraint on the hose 503 through the adjusting block 901, so that the inner diameter of the middle position of the hose 503 becomes larger, thereby ensuring the flow of gas. When the pressure of the rising air flow is small, the annular member 801 slides axially downward, and then the annular member 801 drives the rack 1004 to slide downward through the connecting block 1005. The rack 1004 is meshed with the gear 1003, so that the gear 1003 drives the movable rod 1002 to swing to one side of the lower tube 502. At this time, the support rod 902 gradually squeezes the hose 503 through the adjusting block 901, so that the inner diameter of the middle part of the hose 503 becomes smaller, thereby allowing the gas to gather and accelerate the flow.
[0029] To sum up: the inner diameter of the middle part of the hose 503 can be adaptively adjusted according to the rising pressure of the gas to ensure the flow velocity and turbulence intensity of the gas, so that the gas can be fully mixed with the desulfurizer, improve the mass transfer efficiency, and avoid the loss of desulfurizer, high resistance of the flue gas system and high power consumption.
[0030] The desulfurization tower 1, the demister 101, the spray mechanism 3, the cyclone 4, the packing layer 6 and the grid baffle 7 described in the present application are well-known technologies in the technical field, so their specific structures and working principles are not described in detail.
[0031] The working process is as follows:
[0032] S1. When working, Figures 1 to 3 As shown, the flue gas enters the desulfurization tower 1 through the air inlet pipe of the desulfurization tower 1, and first sprays the desulfurizer into the multiple turbulent separation tubes 202 through the spray mechanism 3, and then the flue gas rises and enters the multiple turbulent separation tubes 202 of the lowest turbulent mechanism 2;
[0033] S2, such as Figure 2 , Figure 3 and Figure 5 As shown, when the flue gas enters the turbulent separation tube 202, the cyclone 4 causes the flue gas to swirl, and the flue gas passing through the cyclone 4 enters the venturi converging assembly 5;
[0034] S3, such as Figures 4 to 7As shown, when the rising gas pressure is large, the annular member 801 slides axially upward, and then the annular member 801 drives the rack 1004 to slide upward through the connecting block 1005. The rack 1004 is meshed with the gear 1003, so that the gear 1003 drives the movable rod 1002 to swing to the side away from the lower tube 502. At this time, the support rod 902 gradually loosens the constraint on the hose 503 through the adjusting block 901, so that the inner diameter of the middle position of the hose 503 becomes larger, thereby ensuring the flow speed of the gas;
[0035] S4, such as Figures 4 to 7 As shown, when the pressure of the rising air flow is small, the annular member 801 slides axially downward, and then the annular member 801 drives the rack 1004 to slide downward through the connecting block 1005. The rack 1004 is meshed with the gear 1003, so that the gear 1003 drives the movable rod 1002 to swing to one side of the lower tube 502. At this time, the support rod 902 gradually squeezes the hose 503 through the adjusting block 901, so that the inner diameter of the middle position of the hose 503 becomes smaller, so that the gas gathers and accelerates the flow;
[0036] S5, such as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, when the flue gas passes through the Venturi converging assembly 5, turbulence will be formed, so that the flue gas after turbulence can be fully mixed with the desulfurizer sprayed by the spray mechanism 3. At this time, the flue gas will gradually pass through the packing layer 6 and the grid baffle 7, and then enter the other turbulent flow mechanisms 2, which effectively promotes the mixing of the desulfurizer and the flue gas and improves the mass transfer efficiency. After that, the gas after desulfurization will separate the moisture inside through the demister 101 and then be discharged through the outlet pipe of the desulfurization tower 1;
[0037] S6. In summary, the inner diameter of the middle part of the hose 503 can be adaptively adjusted according to the rising pressure of the gas to ensure the flow velocity and turbulence intensity of the gas, so that the gas can be fully mixed with the desulfurizer, improve the mass transfer efficiency, and avoid the problems of desulfurizer loss, high flue gas system resistance and high power consumption.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A desulfurization device containing a turbulator, characterized in that: The desulfurization tower (1) comprises a plurality of turbulence mechanisms (2) arranged inside the desulfurization tower (1), a demisting element (101) is arranged near the top of the desulfurization tower (1), the turbulence mechanism (2) comprises a bracket (201), a plurality of turbulence separation tubes (202) are fixedly installed inside the bracket (201), and a spray mechanism (3) is arranged above each of the plurality of turbulence mechanisms (2) in the desulfurization tower (1); The interior of the turbulent separation tube (202) is provided with a cyclone (4), a venturi converging assembly (5), a packing layer (6) and a grid baffle (7) in order from bottom to top, and the spray mechanism (3) is used to distribute the desulfurization agent inside the plurality of turbulent separation tubes (202); The Venturi converging assembly (5) comprises an upper tube (501) and a lower tube (502); a hose (503) is fixedly provided between the upper tube (501) and the lower tube (502); a flow detection assembly (8) is axially slidably provided inside the lower tube (502); a plurality of adjustment assemblies (9) for controlling the deformation of the hose (503) are provided on the outer surface of the lower tube (502); the flow detection assembly (8) is connected to the adjustment assembly (9) via a transmission assembly (10); when the pressure of the rising airflow is small, the flow detection assembly (8) is The assembly (8) slides axially downward, and then controls the regulating assembly (9) through the transmission assembly (10) to squeeze the hose (503), so that the inner diameter of the middle position of the hose (503) becomes smaller, thereby allowing the gas to gather and accelerate the flow. When the rising gas pressure is large, the flow detection assembly (8) slides axially upward, and then controls the regulating assembly (9) through the transmission assembly (10) to gradually loosen the constraint on the hose (503), so that the inner diameter of the middle position of the hose (503) becomes larger, thereby ensuring the flow speed of the gas.
2. A desulfurization device containing a turbulator according to claim 1, characterized in that: The flow detection assembly (8) comprises an annular member (801) slidably arranged inside the lower tube (502); a chamfered surface (802) is provided at the bottom of the annular member (801), and the inclined surface faces the center of the lower tube (502).
3. A desulfurization device containing a turbulator according to claim 2, characterized in that: The adjustment assembly (9) comprises an adjustment block (901) fixedly connected to the hose (503), and a support rod (902) is fixedly provided on a side of the adjustment block (901) away from the hose (503).
4. A desulfurization device containing a turbulator according to claim 3, characterized in that: The transmission assembly (10) comprises a fixing frame (1001) fixedly mounted on the outer surface of the lower tube (502), a movable rod (1002) being rotatably provided inside the fixing frame (1001), an end of the movable rod (1002) away from the fixing frame (1001) being hinged to the end of the support rod (902), and a gear (1003) being fixedly provided at one end of the movable rod (1002) close to the fixing frame (1001), and a rack (1004) being meshed on the outer surface of the gear (1003).
5. A desulfurization device containing a turbulator according to claim 4, characterized in that: The rack (1004) is arranged between the gear (1003) and the lower tube (502), and the rack (1004) is connected to the annular member (801) via a connecting block (1005).
6. A desulfurization device containing a turbulator according to claim 5, characterized in that: The lower tube (502) is provided with movable grooves (5021) at positions corresponding to the plurality of connecting blocks (1005). When the ring member (801) drives the rack (1004) to slide downward via the connecting block (1005), the gear (1003) is meshed with the rack (1004) so that the movable rod (1002) is controlled by the gear (1003) to swing toward one side of the lower tube (502). When the ring member (801) drives the rack (1004) to slide upward via the connecting block (1005), the gear (1003) is meshed with the rack (1004) so that the movable rod (1002) is driven by the gear (1003) to swing toward a side away from the lower tube (502).
7. A desulfurization device containing a turbulator according to claim 1, characterized in that: The spray mechanism (3) comprises a water supply pipe (301), and the water supply pipe (301) is located at the center of the plurality of turbulent separation pipes (202), and a spray pipe (302) is fixedly provided thereon.
Citation Information
Patent Citations
Desulfurization device with turbulator
CN214075948U