Automatic cutting mechanism for welding wire winding

By introducing spring buffering and annular plate straightening mechanism into the automatic cutting mechanism of the wire winding, the problem of cutting blade damage and wire bending affecting the cutting effect is solved, and higher equipment reliability and cutting accuracy are achieved.

CN222491924UActive Publication Date: 2025-02-18TONGLING XINXIN WELDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421152169.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-18
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing automatic cutting mechanism of welding wire winding lacks a buffer structure when cutting, which can easily damage the cutting blade, and the welding wire may be in a bending state to affect the cutting effect.

Method used

An automatic cutting mechanism including a protective component and a press straight assembly is designed to prevent damage to the cutting blade by spring cushioning, and to press straighten the welding wires of different widths through the annular plate and threaded rod to avoid tilting the cut.

Benefits of technology

It effectively improves the service life of the cutting blade, simplifies its replacement process, and improves the accuracy and effect of wire cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cutting mechanism for welding wire winding, which belongs to the technical field of welding wire processing and comprises a base, a square plate is fixedly mounted at the upper end of the base, a T-shaped plate is mounted on one side of the upper end of the base, a winding disc is rotatably mounted between the T-shaped plate and the square plate, and a U-shaped plate is fixedly mounted in the middle of the base. An air cylinder is fixedly installed on the lower side of the upper end of the U-shaped plate, a mounting plate connected with a cutting blade in an inserted mode is fixedly installed at the output end of the air cylinder, protection assemblies are installed at the two ends of the mounting plate, square blocks are fixedly installed on one side of the upper end of the base, and a straightening assembly is rotationally installed between the square blocks. According to the welding wire cutting device, the cutting blade is arranged on the base plate, cutting inclination is avoided, the cutting effect is improved, the cutting blade can be protected through the spring when the welding wire is cut, excessive collision with the base plate is avoided, the cutting blade is prevented from being damaged, the service life of the cutting blade is prolonged, and meanwhile the cutting blade is convenient to replace.
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Description

Technical Field

[0001] The utility model specifically relates to an automatic cutting mechanism for welding wire winding, belonging to the technical field of welding wire processing. Background Art

[0002] Welding wire is a metal wire welding material used as filler metal or as a conductive electrode. The welding wire is both a filler metal and a conductive electrode. Its surface is not coated with anti-oxidation flux. It is widely used in industrial production. After the welding wire reel is completed, it needs to be cut off using an automatic cutting mechanism to facilitate subsequent transportation and use.

[0003] As disclosed in the publication number: CN219786418U, a welding wire winding and cutting mechanism comprises an auxiliary box, a cutting assembly is arranged on one side of the auxiliary box, and the cutting assembly comprises a micro hydraulic cylinder, a knife holder and a pad, the micro hydraulic cylinder is fixedly connected to the top of the auxiliary frame, the auxiliary frame is fixedly connected to the connecting strip, one end of the connecting strip is fixedly connected to the side wall of the pad, and the other end passes through the fixed box and the side wall of the auxiliary box respectively. In the utility model, the position of the blade can be movably adjusted to change the spacing between the end of the welding wire and the winding reel to avoid excessively long welding wire residue after cutting, and two micro hydraulic cylinders are used to drive the knife holder to move downward to avoid the trouble of manually pressing the knife handle, and the operation is relatively quick, the limit rod can assist the connection and separation of the positioning disk and the adjusting disk, the telescopic rod and the spring are guided for the movement and resetting of the adjusting disk, which is convenient for the rapid disassembly of the winding reel and the removal of the wound welding wire, saving time and effort.

[0004] The common automatic cutting mechanism for welding wire winding can cut the welding wire through the cutting blade when in use, and can also move and adjust the position of the cutting blade to change the distance between the end of the welding wire and the winding reel to avoid the welding wire remaining too long after cutting. However, when cutting the welding wire, the cutting blade and the pad are rigidly collided, lacking a buffer structure, which can easily damage the cutting blade and reduce its service life. Moreover, the welding wire may be in a bent state before cutting, thus affecting the cutting effect. Utility Model Content

[0005] The utility model aims to solve the deficiencies of the prior art and provide an automatic cutting mechanism for welding wire winding, so as to prevent the cutting blade from being damaged and straighten the welding wire during the cutting process.

[0006] The utility model achieves the above-mentioned purpose through the following technical scheme: an automatic cutting mechanism for welding wire winding, comprising a base, a square plate is fixedly installed on the upper end of the base, a movable T-shaped plate is installed on the upper end of the base at one side of the square plate, a winding reel is rotatably installed between the T-shaped plate and the square plate, a U-shaped plate is fixedly installed in the middle position of the base, a cylinder is fixedly installed on the lower side of the upper end of the U-shaped plate, a mounting plate with a cutting blade plugged into one end is fixedly installed on the output end of the cylinder, protective components are installed at both ends of the mounting plate, a square block is fixedly installed on one side of the upper end of the base, and a straightening component is rotatably installed between the square blocks. When in use, the T-shaped plate can slide on the base, thereby facilitating the removal of the winding reel, the winding reel is used to wind the welding wire, the cylinder is used to move the cutting blade, the protective component is used to buffer and protect the cutting blade, and the straightening component is used to prevent the welding wire from bending.

[0007] Furthermore, in order to enable the T-shaped plate to move, a square groove is opened on one side of the upper end of the base, one end of the T-shaped plate is clamped in the square groove, and an electric telescopic rod is fixedly installed at one end of the square groove. The output end of the electric telescopic rod is fixedly connected to the T-shaped plate. When in use, one end of the electric telescopic rod is connected to a power source.

[0008] Furthermore, in order to enable the winding reel to rotate, a motor is fixedly installed at one end of the T-shaped plate, a cross-shaped rod is fixedly installed at the output end of the motor, a cross-shaped groove is opened at one end of the winding reel, one end of the cross-shaped rod is clamped in the cross-shaped groove, and when in use, one end of the motor is connected to a power source, and the motor is used to rotate the cross-shaped rod.

[0009] Furthermore, in order to ensure that the cutting blade moves downward smoothly, the protective assembly includes a pad, which is fixedly mounted on the inner side of the U-shaped plate. A telescopic sleeve is fixedly mounted on the upper end of the pad, and the free end of the telescopic sleeve is fixedly connected to the mounting plate. When in use, the telescopic sleeve acts as a guide and limiter to prevent the cutting blade from shifting in position during the downward movement.

[0010] Furthermore, in order to protect the cutting blade, a spring is sleeved on the outer side of the telescopic sleeve, one end of the spring is fixedly connected to the pad, and the other end of the spring is fixedly connected to the mounting plate. When in use, the spring acts as a buffer to prevent excessive collision between the cutting blade and the pad.

[0011] Furthermore, in order to facilitate the removal of the cutting blade, round holes with round rods inserted inside are opened on both sides of the upper end of the mounting plate. The round rod is fixedly connected to the cutting blade, and a positioning screw is threadedly connected to one side of the round rod. When in use, the positioning screw is used to fix the cutting blade.

[0012] Furthermore, in order to enable the annular plate to move smoothly, the straightening assembly includes a circular disc, which is rotatably installed between the square blocks, and an annular plate is slidably installed on the outer side of the circular disc. A threaded rod is threadedly connected to one side of the circular disc, and the threaded rod is rotatably connected to the annular plate. When in use, the threaded rod is used to change the position of the annular plate, thereby straightening welding wires of different widths.

[0013] Furthermore, in order to straighten the welding wire, a circular plate is rotatably installed between the square blocks, and one end of the circular plate is in contact with the disc. An annular groove is provided at one end of the square block to facilitate the rotation of the threaded rod.

[0014] The technical effects and advantages of the utility model are as follows: when the utility model is in use, it can not only protect the cutting blade through the spring when cutting the welding wire, avoiding excessive collision with the pad and damage to the cutting blade, thereby increasing the service life of the cutting blade, but also facilitate the replacement of the cutting blade, and can straighten welding wires of different widths by moving the annular plate to avoid tilting the incision, thereby improving the cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the T-shaped plate connection structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the connection structure of the protection component of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the straightening component of the utility model.

[0019] In the figure: 1. base; 2. square plate; 3. T-shaped plate; 4. winding reel; 5. U-shaped plate; 6. cylinder; 7. cutting blade; 8. mounting plate; 9. protection assembly; 901. pad; 902. telescopic sleeve rod; 903. spring; 10. square block; 11. straightening assembly; 1101. disc; 1102. annular plate; 1103. threaded rod; 1104. round plate; 12. electric telescopic rod; 13. motor; 14. cross rod; 15. round rod; 16. positioning screw. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 As shown, an automatic cutting mechanism for welding wire winding comprises a base 1, a square plate 2 is fixedly installed on the upper end of the base 1, a movable T-shaped plate 3 is installed on the upper end of the base 1 at one side of the square plate 2, a winding reel 4 is rotatably installed between the T-shaped plate 3 and the square plate 2, a U-shaped plate 5 is fixedly installed in the middle position of the base 1, a cylinder 6 is fixedly installed on the lower side of the upper end of the U-shaped plate 5, a mounting plate 8 with a cutting blade 7 plugged into one end is fixedly installed on the output end of the cylinder 6, and protective components 9 are installed on both ends of the mounting plate 8, a square block 10 is fixedly installed on one side of the upper end of the base 1, and a straightening component 11 is rotatably installed between the square blocks 10. When in use, the welding wire is first placed in the straightening component 11, and then passes through the lower end of the cutting blade 7 and is connected to the winding reel 4. When the winding reel 4 is rotated, the welding wire is wound and collected. After the collection is completed, the cylinder 6 is started to drive the cutting blade 7 to move downward to cut the welding wire, and the protective component 9 protects the cutting blade 7 at the same time.

[0022] A square groove is provided on one side of the upper end of the base 1, and one end of the T-shaped plate 3 is clamped in the square groove. An electric telescopic rod 12 is fixedly installed at one end of the square groove, and the output end of the electric telescopic rod 12 is fixedly connected to the T-shaped plate 3. A motor 13 is fixedly installed at one end of the T-shaped plate 3, and a cross-shaped rod 14 is fixedly installed at the output end of the motor 13. A cross-shaped groove is provided at one end of the winding reel 4, and one end of the cross-shaped rod 14 is clamped in the cross-shaped groove. When in use, the motor 13 is started first to drive the winding reel 4 to rotate to reel the welding wire. When the winding reel 4 needs to be taken out, the electric telescopic rod 12 is started to drive the T-shaped plate 3 to move, so that the cross-shaped rod 14 is disengaged from the cross-shaped groove, and then the winding reel 4 can be removed.

[0023] The protective component 9 includes a pad 901, which is fixedly mounted on the inner side of the U-shaped plate 5. A telescopic sleeve rod 902 is fixedly mounted on the upper end of the pad 901. The free end of the telescopic sleeve rod 902 is fixedly connected to the mounting plate 8. A spring 903 is sleeved on the outer side of the telescopic sleeve rod 902. One end of the spring 903 is fixedly connected to the pad 901, and the other end of the spring 903 is fixedly connected to the mounting plate 8. Round holes with round rods 15 inserted inside are provided on both sides of the upper end of the mounting plate 8. The round rod 15 is fixedly connected to the cutting blade 7. A positioning screw 16 is threadedly connected to one side of the round rod 15. When in use, when the cutting blade 7 moves downward, the telescopic sleeve rod 902 contracts to play a guiding and limiting role, and the spring 903 is compressed accordingly to play a protective role. When the cutting blade 7 needs to be replaced, the positioning screw 16 is manually rotated to move out of the round hole and then removed.

[0024] The straightening assembly 11 includes a disc 1101, which is rotatably installed between the square blocks 10. An annular plate 1102 is slidably installed on the outer side of the disc 1101. A threaded rod 1103 is threadedly connected to one side of the disc 1101, and the threaded rod 1103 is rotatably connected to the annular plate 1102. A circular plate 1104 is rotatably installed between the square blocks 10, and one end of the circular plate 1104 is in contact with the disc 1101. When in use, the threaded rod 1103 is first rotated to adjust the position of the annular plate 1102 according to the width of the welding wire, and then the welding wire is placed on the disc 1101. When the welding wire is wound, the disc 1101 and the circular plate 1104 are driven to rotate to straighten the welding wire to prevent it from bending.

[0025] When the utility model is in use, first adjust the position of the annular plate 1102, then put the welding wire on the disc 1101 and contact the annular plate 1102, when the welding wire is wound, drive the disc 1101 and the circular plate 1104 to rotate, press the welding wire straight, avoid the incision from being tilted, thereby improving the cutting effect, and then pass the lower end of the cutting blade 7 through the winding drum 4, then start the motor 13, drive the winding drum 4 to rotate to wind the welding wire, after the collection is completed, start the cylinder 6 again, cut the welding wire through the cutting blade 7, and at the same time, protect the cutting blade 7 through the telescopic sleeve rod 902 and the spring 903 to avoid excessive collision with the pad 901 and damage to the cutting blade 7, thereby improving the service life of the cutting blade 7.

[0026] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic cutting mechanism for welding wire winding, comprising a base (1), characterized in that: A square plate (2) is fixedly mounted on the upper end of the base (1); a movable T-shaped plate (3) is mounted on the upper end of the base (1) at one side of the square plate (2); a winding reel (4) is rotatably mounted between the T-shaped plate (3) and the square plate (2); a U-shaped plate (5) is fixedly mounted in the middle of the base (1); a cylinder (6) is fixedly mounted on the lower side of the upper end of the U-shaped plate (5); a mounting plate (8) having a cutting blade (7) inserted at one end is fixedly mounted on the output end of the cylinder (6); protective components (9) are mounted on both ends of the mounting plate (8); a square block (10) is fixedly mounted on one side of the upper end of the base (1); and a straightening component (11) is rotatably mounted between the square blocks (10).

2. The automatic cutting mechanism for welding wire winding according to claim 1, characterized in that: A square groove is provided on one side of the upper end of the base (1), one end of the T-shaped plate (3) is clamped in the square groove, an electric telescopic rod (12) is fixedly mounted on one end of the square groove, and the output end of the electric telescopic rod (12) is fixedly connected to the T-shaped plate (3).

3. The automatic cutting mechanism for welding wire winding according to claim 1, characterized in that: A motor (13) is fixedly mounted on one end of the T-shaped plate (3), a cross-shaped rod (14) is fixedly mounted on the output end of the motor (13), a cross-shaped groove is formed at one end of the winding reel (4), and one end of the cross-shaped rod (14) is clamped in the cross-shaped groove.

4. The automatic cutting mechanism for welding wire winding according to claim 1, characterized in that: The protection assembly (9) comprises a backing plate (901), the backing plate (901) being fixedly mounted on the inner side of the U-shaped plate (5), a telescopic sleeve rod (902) being fixedly mounted on the upper end of the backing plate (901), and a free end of the telescopic sleeve rod (902) being fixedly connected to the mounting plate (8).

5. The automatic cutting mechanism for welding wire winding according to claim 4, characterized in that: A spring (903) is sleeved on the outer side of the telescopic sleeve rod (902); one end of the spring (903) is fixedly connected to the pad (901); and the other end of the spring (903) is fixedly connected to the mounting plate (8).

6. The automatic cutting mechanism for welding wire winding according to claim 1, characterized in that: Round holes with round rods (15) inserted therein are provided on both sides of the upper end of the mounting plate (8); the round rods (15) are fixedly connected to the cutting blade (7); and a positioning screw (16) is threadedly connected to one side of the round rods (15).

7. The automatic cutting mechanism for welding wire winding according to claim 1, characterized in that: The straightening assembly (11) comprises a disc (1101), the disc (1101) being rotatably mounted between the square blocks (10), an annular plate (1102) being slidably mounted on the outer side of the disc (1101), a threaded rod (1103) being threadedly connected to one side of the disc (1101), and the threaded rod (1103) being rotatably connected to the annular plate (1102).

8. The automatic cutting mechanism for welding wire winding according to claim 7, characterized in that: A circular plate (1104) is rotatably mounted between the square blocks (10), and one end of the circular plate (1104) is in contact with the circular disc (1101).

Citation Information

Patent Citations

  • Welding wire winding and cutting mechanism

    CN219786418U