Rail cleaning device for converter steel ladle car

By designing a rail cleaning device for converter ladle trucks, the lifting part and transverse movement mechanism driven by hydraulic cylinder are used to change the position of the slag scraping mechanism, the inefficient cleaning efficiency and inability to contact effectively in the prior art after wear of the slag scraping plate is solved. The track problem has achieved efficient and safe track cleaning effect.

CN222492155UActive Publication Date: 2025-02-18吉林鑫达钢铁有限公司
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Patent Information

Application Number
CN202420935971.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-18
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The prior art is inefficient and has safety risks when cleaning the slag accumulation on the ladle-up track under the converter. The scraper plate cannot effectively contact the track after it wears, resulting in incomplete cleaning.

Method used

A rail cleaning device is designed, including a fixed part, a lifting part, a side plate and a scraping part. The position of the scraper part is controlled by the lifting part driven by the hydraulic cylinder, and the position of the scraper mechanism is changed by the transverse shifting mechanism to ensure that the scraper always maintains effective contact and avoid unnecessary scratches.

Benefits of technology

It has achieved efficient cleaning of slag accumulation on the ladle-up track under the converter, improved cleaning efficiency, reduced safety hazards, and ensured the continuity and effectiveness of slag scraping operations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222492155U_ABST
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Abstract

A rail cleaning device for a converter steel ladle car comprises a fixed part, a lifting part, a side plate and a slag scraping part. The fixed part is arranged at the end part of a frame of the buggy ladle; the lifting part is arranged on the fixed part; the side plate is arranged on the lifting part; the number of the slag scraping parts is two, and the slag scraping parts are symmetrically arranged on the two sides of the side plates. The fixed part comprises a fixed seat and a transverse bracket; and the fixed seat is arranged at the end part of a frame of the buggy ladle through a transverse bracket. The steel slag shoveling device effectively shovels steel slag on the buggy ladle track, and ensures the normal operation of the buggy ladle.
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Description

Technical Field

[0001] The utility model relates to a track cleaning device, in particular to a device which can clean steel slag on a track when a ladle car under a converter furnace is running on the track, and belongs to the technical field of converter ladle car track cleaning equipment. Background Art

[0002] During the smelting process of the converter, its internal reaction is violent, and part of the converter contents will splash out of the converter, and part of the slag will fall onto the ladle car track under the converter, which results in the track under the converter being covered with slag, which seriously affects the movement of the ladle car under the furnace; currently, the slag on the track under the furnace is cleaned by a forklift or a long hand-held shovel, which is not only inefficient but also has certain safety hazards; some steel mills also set slag scrapers at the end of the ladle car to scrape off the slag on the track along the way. As the scraper plate moves forward, it will inevitably be worn, which will cause the scraper plate to be unable to effectively contact the track in the later stage, and the slag cannot be effectively cleaned; therefore, a track cleaning device is needed, which is required to cooperate with the ladle car to effectively clean the slag on the track on the way forward. Utility Model Content

[0003] The utility model aims to overcome the deficiencies of the prior art and provides a track cleaning device for a converter ladle car, which can efficiently clean the slag accumulation on the track of the ladle car under the converter furnace.

[0004] The problem described in the utility model is solved by the following technical solutions:

[0005] A track cleaning device for a converter ladle car comprises a fixed part, a lifting part, a side plate and a scraping part; the fixed part is arranged at the frame end of the ladle car; the lifting part is arranged on the fixed part; the side plate is arranged on the lifting part; the scraping parts are two in number and are symmetrically arranged on both sides of the side plate; the fixed part comprises a fixed seat and a cross bracket; the fixed seat is arranged at the frame end of the ladle car through the cross bracket.

[0006] The above-mentioned track cleaning device for the converter ladle car, the lifting part includes a hydraulic cylinder, a guide rod, a lifting plate and a running wheel; the four corners of the upper end surface of the lifting plate are provided with guide rods, the four corners of the lower end surface of the fixed seat are provided with guide holes, and each guide hole is inserted with a guide rod of a corresponding position; the hydraulic cylinder housing is arranged at the center of the upper end surface of the fixed seat, and the center of the fixed seat is provided with a vertical hole, the end of the hydraulic cylinder piston rod is provided with a vertical rod, the vertical rod passes through the hole in the center of the fixed seat and is connected with the center of the upper end surface of the lifting plate; the four corners of the lower bottom end surface of the lifting plate are provided with running wheels, and the running wheels touch and press on the ladle car track; the signal input end of the hydraulic cylinder is connected with the signal output end of the CPU.

[0007] The above-mentioned track cleaning device for the converter ladle car, the side plate is arranged at the end of the lifting plate away from the ladle car, and the side plate plane is a vertical plane; the slag scraping part includes a transverse movement mechanism and a slag scraping mechanism; the transverse movement mechanism is arranged on the end surface of the side plate away from the ladle car, and the slag scraping mechanism is arranged on the transverse movement mechanism.

[0008] The above-mentioned track cleaning device for the converter ladle car, the transverse movement mechanism includes a cylinder and a slide plate; the cylinder is arranged at the end center of the side plate away from the ladle car; a transverse slide rail is arranged on the end surface of the side plate, and the slide plate is slidably arranged on the slide rail of the side plate; the end of the cylinder piston rod is connected to the side wall of the slide plate; the signal input end of the cylinder is connected to the signal output end of the CPU.

[0009] The above-mentioned track cleaning device for the converter ladle car, the slag scraping mechanism includes two slag scraping parts, and the two slag scraping parts are symmetrically arranged on both sides of the end surface of the slide plate away from the ladle car; the slag scraping parts include a positioning plate, a hinge seat, a flap, a scraper and a touch-pressure switch; the positioning plate is arranged on the end surface of the slide plate away from the ladle car; the top end of the positioning plate is arranged on the hinge seat, and the top end of the flap is hingedly arranged on the hinge seat; the bottom end of the flap is provided with a hole, and the scraper is inserted into the hole at the bottom end of the flap, and the side wall of the flap is provided with a threaded hole, and the bolt passes through the threaded hole of the flap and presses on the scraper; the touch-pressure switch is arranged on the positioning plate; the bottom end of the scraper presses on the ladle car track; the signal output end of the touch-pressure switch is connected to the signal input end of the CPU.

[0010] The utility model uses a lifting part to enable the scraping part to decide whether to be put into use according to needs, thereby avoiding the scraper from continuously scraping the track; the positions of the two scraping mechanisms are adjusted by the transverse movement mechanism. When the scraping mechanism in use is excessively worn, the standby scraping mechanism is put into use to ensure the smooth progress of the scraping operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0012] The list of numbers in the figure is: 1. Side plate, 2. Fixed seat, 3. Cross bracket, 4. Hydraulic cylinder, 5. Guide rod, 6. Lifting plate, 7. Travel wheel, 8. Cylinder, 9. Slide plate, 10. Positioning plate, 11. Flip plate, 12. Scraper, 13. Touch pressure switch. DETAILED DESCRIPTION

[0013] See also Figure 1The utility model includes a fixed part, a lifting part, a side plate 1 and a scraping part; the fixed part is arranged at the frame end of the ladle car; the lifting part is arranged on the fixed part; through the lifting part, the position of the scraping part can be controlled to determine whether it is in an idle state or an operating state; the side plate 1 is arranged on the lifting part; the side plate 1 rises and falls synchronously with the lifting and lowering of the lifting plate of the lifting part; the number of the scraping parts is two, and they are symmetrically arranged on both sides of the side plate 1; the two scraping parts respectively scrape slag on two ladle car tracks; the fixed part includes a fixed seat 2 and a cross bracket 3; the fixed seat 2 is arranged at the frame end of the ladle car through the cross bracket 3.

[0014] The lifting part includes a hydraulic cylinder 4, a guide rod 5, a lifting plate 6 and a walking wheel 7; the four corners of the upper end surface of the lifting plate 6 are provided with guide rods 5, the four corners of the lower end surface of the fixed seat 2 are provided with guide holes, and each guide hole is inserted with a guide rod 5 corresponding to the position; the guide rod 5 provides a guiding effect for the lifting and lowering of the lifting plate 6 to ensure that it can be lifted and lowered reliably; the housing of the hydraulic cylinder 4 is arranged at the center of the upper end surface of the fixed seat 2, and the center of the fixed seat 2 is provided with a vertical hole, and the end of the piston rod of the hydraulic cylinder 4 is provided with a vertical rod, and the vertical rod passes through the hole in the center of the fixed seat 2 and is connected with the center of the upper end surface of the lifting plate 6; the hydraulic cylinder 4 drives the lifting plate 6 to fall or rise by the extension and contraction of the piston rod, so that the walking wheel 7 on the lifting plate 6 falls on the ladle car track; the four corners of the lower bottom end surface of the lifting plate 6 are provided with walking wheels 7, and the walking wheels 7 touch the ladle car track; the signal input end of the hydraulic cylinder 4 is connected with the signal output end of the CPU.

[0015] The side plate 1 is arranged at the end of the lifting plate 6 away from the ladle car, and the plane of the side plate 1 is a vertical plane; the slag scraping part includes a transverse movement mechanism and a slag scraping mechanism; the transverse movement mechanism is arranged on the end surface of the side plate 1 away from the ladle car, and the slag scraping mechanism is arranged on the transverse movement mechanism; the transverse movement mechanism adjusts the position of the slag scraping mechanism, and then replaces the scraper, puts the new scraper into use, and replaces the broken scraper.

[0016] The transverse movement mechanism includes a cylinder 8 and a slide plate 9; the cylinder 8 is arranged at the end center of the side plate 1 away from the ladle car; a transverse slide rail is arranged on the end surface of the side plate 1, and the slide plate 9 is slidably arranged on the slide rail of the side plate 1; the slide plate slides transversely on the side plate 1 through the slide rail on the side plate 1; the end of the piston rod of the cylinder 8 is connected to the side wall of the slide plate 9; the slide plate 9 is driven to slide by the extension and contraction of the piston rod of the cylinder 8, thereby adjusting the position of the new and old scrapers; the signal input end of the cylinder 8 is connected to the signal output end of the CPU.

[0017] The scraper mechanism includes two scraper members, and the two scraper members are symmetrically arranged on both sides of the end surface of the slide plate 9 away from the ladle car; one scraper member is in use, and the other scraper member is on standby. When the scraper member in use is excessively worn and cannot be used, the standby scraper member replaces the old scraper member and is put into use; the scraper member includes a positioning plate 10, an articulated seat, a flap 11, a scraper 12 and a touch-pressure switch 13; the positioning plate 10 is arranged on the end surface of the slide plate 9 away from the ladle car; the top end of the positioning plate 10 is arranged on the articulated seat, and the top end of the flap 11 is hingedly arranged on the articulated seat; the flap 11 is flipped over by the articulated seat at the top end of the positioning plate 10 to adjust the inclination angle, so that the scraper 12 can touch and press on the ladle car track at an oblique angle, thereby facilitating it to shovel the accumulated slag on the ladle car track during the forward process; the flap 11 A hole is provided at the bottom end of the plate 11, and the scraper 12 is inserted into the hole at the bottom end of the flap 11, and a threaded hole is provided on the side wall of the flap 11, and a bolt is passed through the threaded hole of the flap 11 and touches the scraper 12; the relative position between the flap 11 and the scraper 12 can be fixed by tightening the bolt; the touch-pressure switch 13 is provided on the positioning plate 10, and when the scraper is not excessively worn, its length is normal, and the combination of the scraper 12 and the flap 11 is in an inclined state when it touches the ladle car track. Once the scraper 12 is excessively worn and shortened, the scraper 12 no longer contacts the ladle car track. At this time, the small inclination angle of the flap 11 causes it to contact the touch-pressure switch 13 on the positioning plate 10 and trigger a signal; the bottom end of the scraper 12 touches the ladle car track; the signal output end of the touch-pressure switch 13 is connected to the signal input end of the CPU.

[0018] The model of the CPU module in the present utility model is 87C196KC.

[0019] Actual use process: When slag accumulation appears on the ladle car track and needs to be cleaned, the hydraulic cylinder 4 is started to lower the lifting plate 6. At this time, the scraper 12 is tilted and pressed on the ladle car track. When the ladle car moves forward, the tilted scraper 12 removes the slag accumulation along the ladle car track. Once the touch switch 13 corresponding to a scraper is triggered, it means that the scraper is worn too short and cannot scrape the slag normally; then the hydraulic cylinder 4 is reset to drive the lifting plate 6 to lift, and then the cylinder 8 corresponding to the worn scraper is actuated. , push the slide plate 9 to move, so that the new scraper 12 replaces the position of the original old scraper 12. At this time, the scraper above the ladle car track is replaced by the new scraper, and then the hydraulic cylinder 4 drives the lifting plate 6 downward again, so that the new scraper 12 touches and presses on the ladle car track again to continue the slag scraping operation; when the ladle car stops, the bolts on the over-worn scraper 12 are loosened, the old scraper 12 is removed, and the new scraper 12 is installed; then the cylinder is reset, and all parts are reset; wait for the next slag scraping operation.

Claims

1. A track cleaning device for a converter ladle car, characterized in that: The invention comprises a fixed part, a lifting part, a side plate (1) and a scraping part; the fixed part is arranged at the frame end of the ladle car; the lifting part is arranged on the fixed part; the side plate (1) is arranged on the lifting part; the scraping part is two in number and symmetrically arranged on both sides of the side plate (1); the fixed part comprises a fixed seat (2) and a cross bracket (3); the fixed seat (2) is arranged at the frame end of the ladle car through the cross bracket (3).

2. The track cleaning device for a converter ladle car according to claim 1, characterized in that: The lifting part comprises a hydraulic cylinder (4), a guide rod (5), a lifting plate (6) and a running wheel (7); the four corners of the upper end surface of the lifting plate (6) are provided with guide rods (5), the four corners of the lower end surface of the fixing seat (2) are provided with guide holes, and each guide hole is inserted with a guide rod (5) at a corresponding position; the housing of the hydraulic cylinder (4) is arranged at the center of the upper end surface of the fixing seat (2), and the center of the fixing seat (2) is provided with a vertical rod; the end of the piston rod of the hydraulic cylinder (4) is provided with a vertical rod, and the vertical rod passes through the hole in the center of the fixing seat (2) and is connected to the center of the upper end surface of the lifting plate (6); the four corners of the lower bottom end surface of the lifting plate (6) are provided with running wheels (7), and the running wheels (7) are pressed on the ladle car track; the signal input end of the hydraulic cylinder (4) is connected to the signal output end of the CPU.

3. The track cleaning device for a converter ladle car according to claim 2, characterized in that: The side plate (1) is arranged at an end of the lifting plate (6) away from the ladle car, and the plane of the side plate (1) is a vertical plane; the slag scraping part comprises a transverse movement mechanism and a slag scraping mechanism; the transverse movement mechanism is arranged on the end surface of the side plate (1) away from the ladle car, and the slag scraping mechanism is arranged on the transverse movement mechanism.

4. The track cleaning device for a converter ladle car according to claim 3, characterized in that: The transverse movement mechanism comprises a cylinder (8) and a slide plate (9); the cylinder (8) is arranged at the end face center of the side plate (1) away from the ladle car; a transverse slide rail is arranged on the end face of the side plate (1), and the slide plate (9) is slidably arranged on the slide rail of the side plate (1); the end of the piston rod of the cylinder (8) is connected to the side wall of the slide plate (9); and the signal input end of the cylinder (8) is connected to the signal output end of the CPU.

5. The track cleaning device for a converter ladle car according to claim 4, characterized in that: The scraping mechanism comprises two scraping members, and the two scraping members are symmetrically arranged on both sides of the end surface of the slide plate (9) away from the ladle car; the scraping members comprise a positioning plate (10), an articulated seat, a flap (11), a scraper (12) and a touch-pressure switch (13); the positioning plate (10) is arranged on the end surface of the slide plate (9) away from the ladle car; the top end of the positioning plate (10) is arranged on the articulated seat, and the top end of the flap (11) is hingedly arranged on the articulated seat; the bottom end of the flap (11) is provided with a hole, and the scraper (12) is inserted into the hole at the bottom end of the flap (11), and the side wall of the flap (11) is provided with a threaded hole, and a bolt is inserted through the threaded hole of the flap (11) to contact and press on the scraper (12); the touch-pressure switch (13) is arranged on the positioning plate (10); the bottom end of the scraper (12) contacts and presses on the ladle car track; the signal output end of the touch-pressure switch (13) is connected to the signal input end of the CPU.