Novel positioning mechanism capable of reducing plate shearing damage
By designing a new positioning mechanism including limiting slide grooves, cutting grooves, fixing tables, limiting slide tables and elastic limit devices, the problem of poor positioning of the plate in the shearing machine is solved, and different sizes and thicknesses are achieved The stable positioning and precise cutting of the plate improves shear accuracy and production efficiency.
Patent Information
- Application Number
- CN202420177534.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The existing shearing machines lack board positioning components when used, causing the board to shake or displace during the shearing process, affecting shear accuracy and safety, and cannot adapt to boards of different sizes and thicknesses.
A new positioning mechanism including a mounting plate, a limit slide groove, a cutting groove, a fixing table, a limit slide table and an elastic limiting device are designed. By driving the lead screw through the motor, the limit slide table moves in the limit slide chute, and cooperates with the connecting plate and limit rod to adapt to plates of different widths. The elastic limiting device uses the elastic force of the connecting spring to ensure that the plate is firmly fixed in place through the design of the pull plate and the press plate.
This positioning mechanism can effectively reduce the shaking and damage of the plate during the shearing process, improve shear accuracy and safety, adapt to plates of different sizes and thicknesses, improve production efficiency and reduce material waste.
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Figure CN222492385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plate shearing machines, in particular to a novel positioning mechanism for reducing shearing damage to plates. Background Art
[0002] Shearing machine is a kind of machine tool, it adopts hydraulic drive, reliable safety performance and easy operation. Shearing machine is suitable for metal recycling processing plants, scrap car dismantling yards, smelting and casting industries, and can perform cold shearing, pressing and flanging of various shapes of steel and various metal materials, as well as pressing and forming powder products, plastics, fiberglass, insulation materials, and rubber. Shearing machine is divided into different types: metal shearing machine, combined punching and shearing machine, hydraulic shearing machine and bar shearing machine. The most commonly used metal shearing machine is crocodile shearing machine and gantry shearing machine.
[0003] Existing shearing machines lack plate positioning components when in use. During the shearing process, the plates are not effectively positioned and fixed, which may cause the plates to shake or shift during the shearing process, which not only affects the shearing accuracy and effect, but may also cause damage to the shearing machine itself. In addition, it can only be applied to plates of one or several specific specifications, and cannot limit plates of different sizes and thicknesses, which not only increases the difficulty and time cost of operation, but may also affect production efficiency.
[0004] How to invent a new positioning mechanism to reduce the shearing damage of the plate to improve these problems has become an urgent problem to be solved by technical personnel in this field. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a new positioning mechanism for reducing shear damage of plates, aiming to improve the problems mentioned in the above background.
[0006] The utility model is achieved in this way:
[0007] The utility model provides a new positioning mechanism for reducing shear damage of plate materials, comprising a mounting plate, wherein the mounting plate is respectively provided with a limit slide groove and a cutting groove, the mounting plate located at the end of the limit slide groove is respectively fixed with a fixed platform and a fixed seat, the left side wall of the fixed platform is fixedly connected with a motor, the output end of the motor is fixedly connected with a lead screw, the lead screw is rotatably connected between the fixed platform and the fixed seat, a limit rod is fixedly connected between the fixed platform and the fixed seat, two limit slides are arranged between the fixed platform and the fixed seat, the two limit slides are both slidably connected to the inside of the limit slide groove, one of the limit slides is threadedly connected to the lead screw, and the other limit slide is slidably connected to the limit rod, a connecting plate is fixedly provided between the two limit slides, and the upper ends of the fixed platform and the limit slide are both provided with elastic limit devices.
[0008] Preferably, the elastic limiting device includes a connecting rod and a U-shaped groove provided on the upper ends of the fixed table and the limiting slide, the connecting rod is slidably connected to the inside of the U-shaped groove, the upper end of the connecting rod is fixedly connected to a pull plate, and the lower end of the connecting rod is fixedly connected to a pressure plate, and the upper side wall of the pressure plate and the bottom wall of the U-shaped groove are elastically connected by a connecting spring.
[0009] Preferably, the connecting spring is sleeved on the outer side of the connecting rod, the side walls of the pressure plate are fixedly connected with limiting protrusions, and the side walls of the U-shaped groove are provided with sliding grooves matching the limiting protrusions.
[0010] Preferably, the pressing plate and the U-shaped groove are both provided with notches matching the cutting groove, and the height of the cutting groove is greater than the thickness of the mounting plate.
[0011] Preferably, the bottom wall of the U-shaped groove is flush with the upper side wall of the mounting plate, and the gap between the pulling plate and the pressing plate is larger than the movable range of the cutting device.
[0012] Preferably, the height of the bottom side wall of the cutting groove is higher than the height of the connecting plate.
[0013] The beneficial effects of the utility model are:
[0014] The motor drives the lead screw, and the limit slide can move in the limit slide slot. In cooperation with the connecting plate, the second limit slide slides along the limit rod to ensure that it can adapt to plates of different widths. The operator pulls the pull plate to lift the pressure plate and places the plate in the U-shaped slot. The pressure plate applies pressure using the elastic force of the spring to ensure that the plate is firmly fixed in place. The design of the pressure plate and the U-shaped slot matches the notch of the cutting slot, ensuring that the plate will not be damaged during the entire operation.
[0015] After the positioned plate is cut by the cutting device, the cutter will move in the cutting groove without having to worry about touching the mounting plate or other fixed parts, thus ensuring the accuracy of the cutting process. By precisely controlling the plate positioning, this design improves the processing speed and reduces material waste due to inaccurate positioning. The entire system allows for quick adjustment to accommodate plates of different sizes and thicknesses, allowing operators to easily cope with diverse production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1This is a schematic diagram of the overall structure of a new positioning mechanism for reducing shear damage to a plate provided by the embodiment of the utility model;
[0018] Figure 2 This is a schematic diagram of the bottom structure of a new positioning mechanism for reducing shear damage to a plate provided by an embodiment of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of a new positioning mechanism for reducing shear damage of a plate provided by the embodiment of the utility model;
[0020] Figure 4 It is a structural schematic diagram of a new positioning mechanism limit slide moving when it is provided in an embodiment of the utility model to reduce shear damage of a plate.
[0021] In the figure: 1. mounting plate; 101. limiting slide; 102. cutting groove; 2. fixing table; 3. pulling plate; 4. connecting rod; 401. connecting spring; 5. pressing plate; 501. limiting protrusion; 6. motor; 601. lead screw; 602. limiting rod; 7. limiting slide; 8. fixing seat; 9. connecting plate. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example
[0024] Reference Figure 1-3A new positioning mechanism for reducing the shearing damage of a plate includes a mounting plate 1, on which a limiting slide groove 101 and a cutting groove 102 are respectively provided. The arrangement of the mounting plate 1 can effectively prevent the plate from shaking during cutting. A fixing platform 2 and a fixing seat 8 are respectively fixed on the mounting plate 1 at the end of the limiting slide groove 101. A motor 6 is fixedly connected to the left wall of the fixing platform 2. A lead screw 601 is fixedly connected to the output end of the motor 6. The lead screw 601 is rotatably connected between the fixing platform 2 and the fixing seat 8. A limit rod 602 is fixedly connected between the fixed platform 2 and the fixed seat 8, two limit slides 7 are arranged between the fixed platform 2 and the fixed seat 8, and the two limit slides 7 are both slidably connected to the inside of the limit slide groove 101, one of the limit slides 7 is threadedly connected to the lead screw 601, and the other limit slide 7 is slidably connected to the limit rod 602, and a connecting plate 9 is fixedly arranged between the two limit slides 7, and elastic limit devices are arranged at the upper ends of the fixed platform 2 and the limit slide 7, which can limit plates of different thicknesses;
[0025] It should be noted that the height of the bottom side wall of the cutting groove 102 is higher than the height of the connecting plate 9, so as to avoid the cutting device from damaging the connecting plate 9 when cutting the plate.
[0026] Reference Figure 3-4 The elastic limiting device includes a connecting rod 4 and a U-shaped groove provided on the upper ends of the fixed platform 2 and the limiting slide 7. The connecting rod 4 is slidably connected to the inside of the U-shaped groove. The upper end of the connecting rod 4 is fixedly connected to the pull plate 3. The lower end of the connecting rod 4 is fixedly connected to the pressing plate 5. The upper side wall of the pressing plate 5 is elastically connected to the bottom wall of the U-shaped groove through a connecting spring 401. The connecting spring 401 is sleeved on the outer side of the connecting rod 4. The side walls of the pressing plate 5 are fixedly connected to the limiting protrusions 501. The side walls of the U-shaped groove are provided with sliding grooves matching the limiting protrusions 501.
[0027] It should be noted that: both the pressing plate 5 and the U-shaped groove are provided with notches matching the cutting groove 102, ensuring that the cutting device will not be affected when cutting the plate. The height of the cutting groove 102 is greater than the thickness of the mounting plate 1, ensuring that the plate can be effectively cut. The bottom wall of the U-shaped groove is flush with the upper side wall of the mounting plate 1, ensuring the stability of the plate when placed. The gap between the pull plate 3 and the pressing plate 5 is greater than the movable range of the cutting device, which can ensure that during the cutting process, the cutting device will not conflict or rub against the positioning mechanism.
[0028] The working principle of the novel positioning mechanism for reducing the shearing damage of the plate is as follows: when the motor 6 drives the lead screw 601 to rotate, the limit slide 7 will move in the limit slide groove 101 through the connection with the lead screw 601. At the same time, driven by the connecting plate 9, the limit slide 7 on the other side will also slide on the limit rod 602. This moving characteristic allows the positioning mechanism to adapt to plates of different widths. By simply adjusting the movement of the limit slide 7, the positioning of plates of different widths can be achieved.
[0029] When the plate needs to be fixed, the operator can pull the pull plate 3 to lift the pressure plate 5, and place one end of the plate between the lifted pressure plate 5 and the U-shaped groove. Under the elastic force of the connecting spring 401, the pressure plate 5 will apply a stable pressure to the plate to ensure that the plate is firmly positioned in the U-shaped groove to prevent it from moving or sliding during the shearing process. Since both the pressure plate 5 and the U-shaped groove are designed with notches that match the cutting groove 102, this ensures that the plate will not be damaged by the limiting device during the positioning process.
[0030] When the plate is stably positioned, the cutting device can start working. The cutting device can freely move in the cutting groove 102 through its range of motion to perform precise cutting. Since the height of the cutting groove 102 is greater than the mounting plate 1, it ensures that the cutting device will not touch the mounting plate 1 or other fixed parts when cutting deeply, thereby ensuring the accuracy and depth of the cutting.
[0031] The design of this positioning mechanism takes into account plates of different thicknesses and sizes. By adjusting the position of the limiting slide 7 and selecting an appropriate combination of the pressure plate 5 and the U-shaped groove, it can adapt to different plate requirements. The elastic limiting device ensures that a stable limiting effect can be provided for plates of different thicknesses, thereby improving the scope of use and flexibility of the mechanism. This design not only improves shearing accuracy and reduces material damage, but also increases the operability and flexibility of plate cutting.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0034] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A novel positioning mechanism for reducing shear damage of a plate, comprising a mounting plate (1), characterized in that: The mounting plate (1) is provided with a limiting slide groove (101) and a cutting groove (102), and a fixing platform (2) and a fixing seat (8) are fixedly provided on the mounting plate (1) at the end of the limiting slide groove (101). A motor (6) is fixedly connected to the left side wall of the fixing platform (2), and a lead screw (601) is fixedly connected to the output end of the motor (6). The lead screw (601) is rotatably connected between the fixing platform (2) and the fixing seat (8), and the fixing platform (2) and the fixing seat (8) are fixedly connected to each other. A limiting rod (602) is provided, and two limiting slides (7) are arranged between the fixed platform (2) and the fixed seat (8), and the two limiting slides (7) are both slidably connected to the inside of the limiting slide groove (101), one of the limiting slides (7) is threadedly connected to the lead screw (601), and the other limiting slide (7) is slidably connected to the limiting rod (602), and a connecting plate (9) is fixedly arranged between the two limiting slides (7), and elastic limiting devices are arranged at the upper ends of the fixed platform (2) and the limiting slide (7).
2. A novel positioning mechanism for reducing shear damage of a plate according to claim 1, characterized in that: The elastic limiting device comprises a connecting rod (4) and a U-shaped groove provided at the upper ends of a fixed platform (2) and a limiting slide (7); the connecting rod (4) is slidably connected inside the U-shaped groove; the upper end of the connecting rod (4) is fixedly connected to a pull plate (3); the lower end of the connecting rod (4) is fixedly connected to a pressure plate (5); the upper side wall of the pressure plate (5) and the bottom wall of the U-shaped groove are elastically connected via a connecting spring (401).
3. A new positioning mechanism for reducing shear damage of a plate according to claim 2, characterized in that: The connecting spring (401) is sleeved on the outer side of the connecting rod (4), the side walls of the pressing plate (5) are fixedly connected to the limiting protrusions (501), and the side walls of the U-shaped groove are provided with sliding grooves matching the limiting protrusions (501).
4. A novel positioning mechanism for reducing shear damage of a plate according to claim 2, characterized in that: The pressing plate (5) and the U-shaped groove are both provided with notches matching the cutting groove (102), and the height of the cutting groove (102) is greater than the thickness of the mounting plate (1).
5. A novel positioning mechanism for reducing shear damage of a plate according to claim 2, characterized in that: The bottom wall of the U-shaped groove is flush with the upper side wall of the mounting plate (1), and the gap between the pulling plate (3) and the pressing plate (5) is larger than the movable range of the cutting device.
6. A novel positioning mechanism for reducing shear damage of a plate according to claim 1, characterized in that: The height of the bottom end side wall of the cutting groove (102) is higher than the height of the connecting plate (9).