Combined feeding device for heavy pipes

By designing a heavy-duty pipe combination feeding device, the problem of laser pipe cutting machines being difficult to deal with heavy-duty and ultra-long pipes is solved, and the combined loading of automatic loading and unloading and multi-special pipes is realized, which improves processing efficiency and accuracy.

CN222492640UActive Publication Date: 2025-02-18JINAN BODOR LASER CO LTD
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Patent Information

Application Number
CN202420265332.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-02-18
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The existing laser pipe cutting machine loading and unloading devices are difficult to deal with heavy and ultra-long pipes, resulting in increased production difficulty and manual operation and lifting.

Method used

A heavy-duty pipe combined feeding device is designed, including multiple feeding components, each of which consists of a base, feeding moving frame, support and clamping centering mechanism, which can be combined according to the length of the pipe to realize automatic loading and unloading.

Benefits of technology

Automatic loading of heavy-duty pipes and combined loading of multi-spec and multi-size pipes is realized, which improves processing efficiency, reduces the difficulty of manual operation, and ensures processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heavy pipe combination feeding device which comprises a feeding assembly, and the feeding assembly comprises a base and a feeding moving frame arranged on the base. The feeding moving frame is perpendicular to the axial direction of the pipe and can move relative to the base; a supporting piece is arranged at the bottom of the front end of the feeding moving frame in the moving direction of the feeding moving frame relative to the base, and the supporting piece can move relative to the feeding moving frame in the vertical direction; the number of the feeding assemblies is one or more, and the multiple feeding assemblies are arranged in the axial direction of the pipe at intervals. By the adoption of the scheme, different numbers of feeding assemblies can be allocated according to the length, the weight and the shape of the pipe to be cut so as to meet the requirements for the loading capacity and the bearing size, automatic feeding can be achieved, combined feeding of pipes of various specifications and various sizes can also be achieved, and the machining efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe processing, in particular to a heavy-duty pipe combined feeding device. Background Art

[0002] With the widespread application of laser tube cutting machines, breakthroughs have been made in the processing length of tubes, the clamping range of tubes, and the maximum load-bearing capacity of a single tube. At the same time, in the process of tube processing, in order to ensure the successful clamping of the tube, an automatic feeding device is required to achieve batch processing and production of tubes. At present, the existing loading and unloading devices of laser tube cutting machines transport tubes with light weight. In actual use, the loading and unloading of heavy tubes still requires manual lifting, which increases the difficulty of production. Therefore, an automatic loading and unloading device that can adapt to the processing of extra-long heavy tubes and tubes of multiple specifications and sizes is needed. Utility Model Content

[0003] The utility model aims to provide a heavy-duty pipe combined feeding device, which comprises one or more feeding components, can carry and transport heavy-duty pipes, and can be used in combination according to the length of the feeding pipes.

[0004] To achieve the above-mentioned purpose, the utility model provides a heavy-duty pipe combined feeding device, including a feeding assembly, wherein the feeding assembly includes a base and a feeding movable frame arranged on the base; the feeding movable frame can move relative to the base perpendicular to the axial direction of the pipe; along the moving direction of the feeding movable frame relative to the base, a support member is provided at the bottom of the front end of the feeding movable frame, and the support member can move relative to the feeding movable frame in a vertical direction; the feeding assembly is provided with one or more, and the multiple feeding assemblies are arranged at intervals along the axial direction of the pipe.

[0005] As a preferred embodiment of the present application, it also includes a clamping and centering mechanism, which is arranged on the upper part of the feeding movable frame and can move relative to the feeding movable frame in a vertical direction.

[0006] As a preferred embodiment of the present application, the feeding movable frame is provided with a lifting track and a first lifting drive, and the clamping and centering mechanism is respectively connected with the lifting track and the first lifting drive, and the clamping and centering mechanism can be lifted and lowered relative to the feeding movable frame in a vertical direction under the drive of the first lifting drive.

[0007] As a preferred embodiment of the present application, the first lifting drive includes a lifting motor and a lifting reducer matched with the lifting motor, a rack is provided on the lifting track, the clamping and centering mechanism is provided with a gear meshing with the rack, and the gear cooperates with the lifting reducer.

[0008] As a preferred embodiment of the present application, the clamping and centering mechanism includes a connecting frame, which is cooperatively connected to the lifting track and a supporting roller is provided on the upper portion of the connecting frame. It also includes a clamping assembly and a centering assembly connected to the connecting frame, and the clamping assembly can move relative to the connecting frame under the drive of the centering assembly.

[0009] As a preferred embodiment of the present application, the clamping assembly includes a fixed plate cooperating with the connecting frame, clamping plates relatively arranged on both sides of the fixed plate, and a clamping roller arranged on the upper part of the clamping plate and extending in the vertical direction, and the clamping plates are connected by a synchronous chain.

[0010] As a preferred embodiment of the present application, the centering assembly includes a horizontal track arranged on the fixed plate, a centering drive connected to the clamping plate, and a second lifting drive respectively connected to the connecting frame and the fixed plate; the clamping plate can move relative to the fixed plate along the horizontal track under the drive of the centering drive, and the fixed plate can move relative to the connecting frame in the vertical direction under the drive of the second lifting drive.

[0011] As a preferred embodiment of the present application, the centering drive is a drive cylinder, and the second lifting drive is a lifting cylinder.

[0012] As a preferred embodiment of the present application, it also includes a support drive, an arrangement drive and a feeding drive. The support drive is connected to the support member, and the support member can move relative to the feeding mobile rack in a vertical direction under the drive of the support drive; perpendicular to the axial direction of the pipe, the feeding mobile rack can move relative to the base under the drive of the feeding drive.

[0013] As a preferred embodiment of the present application, it also includes a controller, which is respectively connected to the layout drive, the feeding drive, the supporting drive, the first lifting drive, and the second lifting drive, and the layout drive, the feeding drive, the supporting drive, the first lifting drive, and the second lifting drive are controlled in linkage through the controller.

[0014] Due to the adoption of the above technical solution, the beneficial effects achieved by this application are as follows:

[0015] 1. In the above scheme, a plurality of feeding assemblies are provided and the plurality of feeding assemblies are arranged at intervals along the axial direction of the pipe, so that different numbers of feeding mobile racks can be adaptively deployed according to the length and weight of the pipe to be cut to meet the requirements of load capacity and load size, which can not only realize the automatic feeding of heavy pipes but also realize the combined feeding of pipes of various specifications and sizes, greatly improving the processing efficiency;

[0016] 2. In the above scheme, by arranging a support structure at the front end of the feeding mobile frame, the feeding mobile frame can be provided with auxiliary support during the feeding process, thereby preventing the feeding device from being deformed due to the large force on the front end of the feeding device caused by the excessive weight of the pipe;

[0017] 3. In the above scheme, through the cooperation of the first lifting drive, the second lifting drive and the centering drive with the controller, the height of the supporting roller and the horizontal position of the clamping plate and the clamping roller can be adjusted according to the shape and size of the pipe, so as to ensure that the center height of the pipe is consistent with the clamping center height of the laser pipe cutting machine chuck and realize the centering positioning of the pipe and the cutting device, thereby ensuring the successful clamping of the laser pipe cutting machine chuck to the pipe and ensuring the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0020] Figure 2 It is a structural schematic diagram of a feeding device according to an embodiment of the utility model;

[0021] Figure 3 It is a partial structural schematic diagram of the feeding device of an embodiment of the utility model;

[0022] Figure 4 It is a structural schematic diagram of the clamping mechanism of an embodiment of the utility model.

[0023] List of parts and reference numerals:

[0024] 1 feeding assembly, 101 feeding moving frame, 102 base;

[0025] 200 clamping and centering mechanism, 201 supporting roller shaft, 202 clamping roller shaft, 203 lifting and lowering reducer, 204 lifting and lowering motor, 205 second lifting and lowering drive, 206 centering drive, 207 clamping plate, 208 synchronous chain;

[0026] 300 support mechanism, 301 support member, 302 support drive;

[0027] 4. Pipes. DETAILED DESCRIPTION

[0028] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0029] It should be noted that many specific details are elaborated in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific implementation methods disclosed below.

[0030] In one example, referring to Figure 1-4 As shown, the present application provides a combined feeding device 1 for heavy pipes 4, which includes a plurality of feeding components 1, each feeding component 1 includes a base 102 extending perpendicularly to the axial direction of the pipe 4 and a feeding movable frame 101 arranged on the base 102; the feeding movable frame 101 can move relative to the base 102 along the extension direction of the base 102; along the moving direction of the feeding movable frame 101 relative to the base 102, a support member 301 is arranged at the front end bottom of the feeding movable frame 101, preferably, the feeding movable frame 101 is also provided with a support drive 302, and the support member 301 can move relative to the feeding movable frame 101 in the vertical direction under the drive of the support drive 302.

[0031] Continue to refer to Figure 3 As shown, the feeding assembly 1 is also provided with a feeding drive connected to the feeding mobile frame 101, and the base 102 is provided with a first moving track extending perpendicularly to the axial direction of the pipe 4; the feeding mobile frame 101 can move relative to the base 102 along the first moving track to realize feeding under the drive of the feeding drive. In the above scheme, preferably, the support member 301 is a floating support roller arranged at the bottom of the front end of the feeding mobile frame 101, and the support drive 302 is a cylinder connected to the feeding mobile frame 101 and the floating support roller, and the floating support roller can be raised and lowered under the drive of the cylinder. When the feeding mobile frame 101 moves along the first moving track when unloaded, the floating support roller is retracted to avoid interference with the movement of the feeding mobile frame 101; when the feeding mobile frame 101 moves along the first moving track when loaded, the floating support roller descends to contact and cooperate with the support bed to play an auxiliary support role.

[0032] In a preferred example, the feeding device in the present application is also provided with an arrangement drive, Figure 3 The difference from the structure shown is that the base 102 in this preferred example is no longer fixed by anchor screws or other fixings, but can be moved along the axial direction of the pipe under the drive of the arrangement drive, so as to facilitate the automatic adjustment of the number of feeding components 1 used and the arrangement interval to meet the feeding requirements of pipes 4 to be cut of different lengths and weights. It should be noted here that the present application does not specifically limit the specific type of arrangement drive and the connection method between it and the base, and it can refer to the conventional drive structure in the prior art.

[0033] In the above scheme, the feeding mobile frame 101 and the base 102 are provided with multiple, that is, multiple groups of feeding components 1 are provided, and the multiple groups of feeding components 1 can be arranged along the axial direction of the pipe 4 to be cut, so that different numbers of feeding components 1 can be adaptively allocated according to the length and weight of the pipe 4 to be cut to meet the requirements of load capacity and bearing size, which can not only realize the automatic loading of heavy pipes 4 but also realize the combined loading of pipes 4 of various specifications and sizes, greatly improving the processing efficiency. At the same time, by arranging a support structure at the front end of the feeding mobile frame 101, it can play an auxiliary supporting role for the feeding mobile frame 101 during the feeding process, preventing the feeding device 1 from being deformed due to the large force on the front end of the pipe 4 being too heavy, thereby ensuring the safety of the equipment itself and the pipe 4.

[0034] Further, refer to Figure 3 and Figure 4 As shown, the combined feeding device 1 for heavy pipes 4 in this example further includes a clamping and centering mechanism 200. The feeding mobile frame 101 is provided with a lifting track and a first lifting drive. The clamping and centering mechanism 200 is respectively connected with the lifting track and the first lifting drive. The clamping and centering mechanism 200 can be lifted and lowered relative to the feeding mobile frame 101 in the vertical direction under the drive of the first lifting drive. Figure 3 and Figure 4 As shown, the clamping and centering mechanism 200 includes a connecting frame, which is connected with the lifting track and a supporting roller 201 is arranged on the upper part of the connecting frame, and also includes a clamping assembly and a centering assembly connected with the connecting frame, the clamping assembly includes a fixed plate matched with the connecting frame, clamping plates 207 arranged on both sides of the fixed plate, and a clamping roller 202 arranged on the upper part of the clamping plate 207 and extending in the vertical direction, and the clamping plates 207 are connected through a synchronous chain, and the centering assembly includes a horizontal track arranged on the fixed plate, a centering drive 206 connected with the clamping plate 207, and a second lifting drive 205 connected to the connecting frame and the fixed plate respectively; the clamping plate 207 can move relative to the fixed plate along the horizontal track under the drive of the centering drive 206, and the fixed plate can move relative to the connecting frame in the vertical direction under the drive of the second lifting drive 205. Preferably, the aforementioned centering drive 206 is a driving cylinder, and the second lifting drive 205 is a lifting cylinder. At the same time, as a preferred embodiment of the present application, the first lifting drive includes a lifting motor 204 and a lifting reducer 203 coordinated with the lifting motor 204, a rack is provided on the lifting track, and the clamping and centering mechanism 200 is provided with a gear meshing with the rack, and the gear cooperates with the lifting reducer 203.

[0035] In the above scheme, the centering clamping assembly can move relative to the feeding mobile frame 101 in the vertical direction under the action of the first lifting drive and the second lifting drive 205, and the aforementioned clamping member can also clamp the pipe 4 and realize horizontal movement under the action of the centering drive 206, so that the height of the support roller and the horizontal position of the clamping plate 207 and the clamping roller 202 can be adjusted according to the shape and size of the pipe 4, so as to ensure that the center height of the pipe 4 is consistent with the clamping center height of the laser pipe cutting machine chuck and realize the centering positioning of the pipe 4 and the cutting device, thereby ensuring the processing accuracy. Moreover, in the above scheme, since the first lifting drive adopts the lifting motor 204 in conjunction with the lifting reducer 203 and the gear rack transmission structure, the height can be finely adjusted by the first lifting drive after the height is roughly adjusted by the lifting cylinder, so as to further ensure the centering accuracy, ensure the successful clamping of the laser pipe cutting machine chuck on the pipe 4, and be more conducive to ensuring the processing accuracy.

[0036] As a preferred embodiment of the present application, the combined feeding device 1 for heavy-duty pipes 4 in this example further includes a controller, which is respectively connected to the arrangement drive, feeding drive, support drive 302, first lifting drive, and second lifting drive 205, and the arrangement drive, feeding drive, support drive 302, first lifting drive, and second lifting drive 205 are controlled by linkage through the controller. Preferably, a pipe 4 detection device is also provided, and various measuring sensors of the pipe 4 detection device can measure the parameters such as length, weight, and shape of the pipe 4 to be processed and output corresponding data to the controller, so as to facilitate the controller to control the number of distribution feeding mobile racks 101 and the actions of each mechanism. Through the cooperation of the controller with the above-mentioned pipe 4 detection device, the drive device, and the drive structure, the combined feeding of heavy-duty pipes 4 of various specifications and sizes can be realized.

[0037] For example, the pipe 4 can be divided into zones and combined for loading according to its length range. The length of the pipe 4 can be input into the controller in advance or the length of the pipe 4 can be automatically measured by the pipe 4 detection device. The controller can select the number of feeding mobile racks 101 to be used according to its length, thereby realizing zone loading. When the length of the pipe 4 is ≤L1, two groups of feeding components 1 can be used for loading; when L1<the length of the pipe 4 ≤L2, three groups of feeding components 1 can be used for combined loading; when the length of the pipe 4 is>L2, four groups of feeding components 1 can be used for combined loading. Different lengths of zoned combined loading can be realized.

[0038] The technical solution protected by the present utility model is not limited to the above-mentioned embodiments. It should be pointed out that the combination of the technical solution of any embodiment with the technical solution of one or more other embodiments is within the protection scope of the present utility model. Although the present utility model has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to it based on the present utility model. Therefore, these modifications or improvements made without departing from the spirit of the present utility model are within the scope of protection claimed by the present utility model.

Claims

1. A heavy-duty pipe combined feeding device, characterized in that: It comprises a feeding assembly, and the feeding assembly comprises a base and a feeding movable frame arranged on the base; The feeding movable frame can move relative to the base perpendicular to the axial direction of the pipe; Along the moving direction of the feeding movable frame relative to the base, a support member is provided at the bottom of the front end of the feeding movable frame, and the support member can move relative to the feeding movable frame in the vertical direction; one or more feeding components are provided, and the multiple feeding components are arranged at intervals along the axial direction of the pipe.

2. The heavy-duty pipe combined feeding device according to claim 1, characterized in that: It also includes a clamping and centering mechanism, which is arranged on the upper part of the feeding movable frame and can move relative to the feeding movable frame in a vertical direction.

3. The heavy-duty pipe combined feeding device according to claim 2, characterized in that: The feeding movable frame is provided with a lifting track and a first lifting drive, and the clamping and centering mechanism is respectively connected with the lifting track and the first lifting drive. The clamping and centering mechanism can be lifted and lowered relative to the feeding movable frame in the vertical direction under the drive of the first lifting drive.

4. The heavy-duty pipe combined feeding device according to claim 3, characterized in that: The first lifting drive includes a lifting motor and a lifting reducer matched with the lifting motor, a rack is arranged on the lifting track, and the clamping centering mechanism is provided with a gear meshing with the rack, and the gear cooperates with the lifting reducer.

5. The heavy-duty pipe combined feeding device according to claim 3, characterized in that: The clamping and centering mechanism includes a connecting frame, which is cooperatively connected to the lifting track and a supporting roller is arranged on the upper part of the connecting frame. It also includes a clamping component and a centering component connected to the connecting frame. The clamping component can move relative to the connecting frame under the drive of the centering component.

6. The heavy-duty pipe combined feeding device according to claim 5, characterized in that: The clamping assembly includes a fixed plate matched with the connecting frame, clamping plates arranged on both sides of the fixed plate, and a clamping roller arranged on the upper part of the clamping plate and extending in the vertical direction, and the clamping plates are connected by a synchronous chain.

7. The heavy-duty pipe combined feeding device according to claim 6, characterized in that: The centering assembly includes a horizontal track arranged on the fixed plate, a centering drive connected to the clamping plate, and a second lifting drive respectively connected to the connecting frame and the fixed plate; the clamping plate can move relative to the fixed plate along the horizontal track under the drive of the centering drive, and the fixed plate can move relative to the connecting frame in the vertical direction under the drive of the second lifting drive.

8. The heavy-duty pipe combined feeding device according to claim 7, characterized in that: The centering drive is a drive cylinder, and the second lifting drive is a lifting cylinder.

9. The heavy-duty pipe combined feeding device according to claim 7, characterized in that: It also includes a support drive, an arrangement drive and a feeding drive, wherein the support drive is connected to the support member, and the support member can move relative to the feeding movable frame in a vertical direction under the drive of the support drive; The feeding movable frame can move relative to the base perpendicular to the axial direction of the pipe under the driving of the feeding drive.

10. The heavy-duty pipe combined feeding device according to claim 9, characterized in that: It also includes a controller, which is respectively connected to the arrangement drive, the feeding drive, the supporting drive, the first lifting drive, and the second lifting drive. The arrangement drive, the feeding drive, the supporting drive, the first lifting drive, and the second lifting drive are controlled in linkage through the controller.