Motor clamp base body assembling production line

Abstract

The utility model provides a motor clamp base body assembling production line which comprises a preassembling workbench, an assembling workbench and an inspection workbench, a part box is arranged on the table top of the first workbench, and a part prearranging sliding groove is fixedly connected to the side, close to the assembling workbench, of the first workbench. The assembling workbench comprises a second workbench, reinforcing equipment and a slideway platform assembly, the slideway platform assembly comprises an inclined slideway and a platform connected to the bottom of the slideway, the platform is located over the inspection workbench, and the inspection workbench comprises a third workbench used for appearance inspection; the second workbench is further connected with a displayer, an instrument panel and a control switch, and the control switch is used for controlling the air cylinder. According to the assembly line workbench, integrated assembling and fixing of the whole clamping base body can be rapidly completed, the production process is optimized, the production rate is improved, the yield of finished products can be accurately controlled in real time, and the production cost is saved.

Description

Technical Field

[0001] The utility model belongs to the technical field of motor component processing, and particularly relates to a production line for assembling a motor clamp base. Background Art

[0002] The clamping base is a part installed in the car seat or sunroof motor to play the role of lifting and moving. The clamping base includes a shell and various coils, circuit boards, terminals (metal sheet conductors), etc. assembled on the shell. The shell is a special-shaped structure customized according to the actual needs of the user. Then the coils, circuit boards, etc. are gradually installed in the specified positions of the shell, and then the terminals are welded and other operations are performed to complete the production of a clamping base. The current conventional production process is to work in different areas according to the assembly steps, and the semi-finished products completed in the previous step are concentrated and transferred to the work area of ​​the next step for operation and processing until the product is completed. Since it includes the pre-installation of multiple terminals before they can be placed in the designated equipment for press-in and fixation, the unfixed terminals are prone to fall off and shift during the transfer and transportation process. The workers who perform the press-in operation need to readjust the positions of the terminals, which affects the work efficiency. If no adjustment is made, the positions of the terminals will deviate after being pressed and fixed, affecting the product qualification rate. In addition, the defective rate and the number of finished products cannot be grasped in real time between the various processes. Over-processing or insufficient processing often occurs, resulting in waste of production costs and slow production progress. Summary of the invention

[0003] The technical problem solved by the utility model is to provide a motor clamp base assembly production line, which solves the problems of low product qualification rate, low production efficiency, high defective rate and slow production progress.

[0004] The technical solution adopted by the utility model is: a motor clamp base assembly production line, including a pre-installation workbench, an assembly workbench and an inspection workbench, the pre-installation workbench including a first workbench and a parts box placed on the first workbench surface, a part pre-set slide fixedly connected to the side of the first workbench close to the assembly workbench, the assembly workbench including a second workbench, a reinforcement device and a slide platform assembly, the reinforcement device including an equipment frame fixedly connected to the second workbench surface, a positioning platform installed at the lower part of the equipment frame and a pressure head controlled by a cylinder installed at the upper part of the equipment frame, the positioning platform is processed with a groove matched with the shape of the clamp base body to provide precise positioning for the clamp body to facilitate the pressure head to accurately press the terminal, the slide platform assembly is an inclined slide and a platform connected to the bottom of the slide, the platform is located directly above the inspection workbench, the inspection workbench includes a third workbench and a magnifying glass for appearance inspection placed on the third workbench surface, the second workbench is also connected with a display, an instrument panel and a control switch, the control switch is used to control the cylinder.

[0005] Preferably, transparent protective covers are installed on both sides and the back of the equipment frame.

[0006] Preferably, a grating device is installed on the second workbench surface on the front side of the equipment frame. The grating device is used for emergency braking when the operator's limbs accidentally enter the range of the reinforcement equipment when the reinforcement equipment is started, so as to prevent danger.

[0007] Preferably, the magnifying glass comprises a base and a support rod on the base which can be bent at any angle, and an outer ring on the top of the support rod is a lamp tube, and the center is an observation plate of the magnifying glass. When in use, the observation plate is located directly above the platform, which is convenient for observing the appearance of the product.

[0008] The beneficial effects of the utility model are as follows: the assembly line workbench of the utility model can quickly complete the integrated assembly and fixation of the entire clamping base, optimize the production process, improve productivity, can accurately control the output of finished products in real time, and save production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a three-dimensional view of the motor clamp base assembly production line.

[0010] Figure 2 This is the front view of the motor clamp base assembly production line.

[0011] Figure numerals: 1-first workbench, 2-parts box, 3-parts pre-set slide, 4-second workbench, 5-equipment frame, 6-positioning platform, 7-pressing head, 8-slide, 9-platform, 10-third workbench, 11-magnifying glass, 12-grating device, 13-control switch. DETAILED DESCRIPTION

[0012] The utility model is further explained below in conjunction with the accompanying drawings.

[0013] like Figure 1As shown, a motor clamp base assembly production line includes a pre-installation workbench, an assembly workbench and an inspection workbench. The pre-installation workbench includes a first workbench 1 and a parts box 2 placed on the first workbench surface. The parts box has compartments, which are set according to the number of terminals to be assembled. The same type of terminals are loaded in each compartment. A parts pre-setting slide 3 is fixedly connected to the side of the first workbench 1 close to the assembly workbench. The parts pre-setting slide 3 is set to be inclined toward the first workbench surface, and the height is set to a height that is convenient for operators to pick up and put. The assembly workbench includes a second workbench 4, a reinforcement device and a slide platform assembly. The reinforcement device includes an equipment frame 5 fixedly connected to the second workbench 4 surface, a positioning platform 6 installed at the bottom of the equipment frame 5, and a pressure head 7 controlled by a cylinder installed at the top of the equipment frame 5. The pressure head 7 is controlled to move up and down by the cylinder. The pressure head 7 is set to be a convex block of different lengths according to the position of the assembled fixed part terminal. The positioning platform 6 is processed with a positioning structure that matches the housing groove of the clamp body, which is convenient for rapid alignment and positioning. Transparent protective covers are installed on both sides and the back of the equipment frame 5. The slide platform assembly is an inclined slide 8 and a platform 9 connected to the bottom of the slide 8. The platform 9 is located directly above the inspection workbench. The inspection workbench includes a third workbench 10 and a magnifying glass 11 for appearance inspection placed on the surface of the third workbench 10. The magnifying glass 11 includes a base and a support rod on the base that can be bent at any angle and an outer ring on the top of the support rod as a lamp tube. The center of the magnifying glass is an observation plate. When in use, the observation plate is located directly above the platform 9, which is convenient for magnifying the product and observing the appearance of the product. A grating device 12 is installed on the surface of the second workbench 4 on the front side of the equipment frame 5. The grating device 12 can control the pause movement of the pressure head 7, and is used for emergency braking when the operator's limbs accidentally enter the range of the reinforcement equipment when the reinforcement equipment is started, to prevent danger. The second workbench 4 is also connected to a display, an instrument panel and a control switch 13. The control switch 13 is used to control the start and shut down of the cylinder.

[0014] When in use, three operators are respectively located in front of the pre-installation workbench, assembly workbench and inspection workbench. First, pre-install the parts. The first operator takes different terminals from the parts box 2 in turn and inserts them into the corresponding positions of the shell, and then puts them into the parts pre-setting chute 3. The second operator takes the semi-finished parts from the parts pre-setting chute 3 and puts them on the positioning platform 6. After the hand leaves the equipment frame 5, the equipment automatically moves, and the pressure head 7 assembles and fixes the terminal and the shell downward. After fixation, take out the parts and put them on the slide 8. The parts automatically slide to the platform 9. The third operator observes the appearance of the parts through the magnifying glass 11 to see if they meet the product qualification standards. Qualified products are placed in the designated area, and unqualified products are placed in the defective product box. The three operators work at the same time, and the parts are completed in sequence from assembly to press-fitting and fixing to appearance inspection.

[0015] The above are specific embodiments of the present utility model and the technical principles used. Any modification or equivalent transformation based on the technical solution of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A motor clamp base assembly production line, characterized by: The invention comprises a pre-installation workbench, an assembly workbench and an inspection workbench, wherein the pre-installation workbench comprises a first workbench (1) and a parts box (2) placed on the surface of the first workbench (1), a parts pre-setting slide groove (3) is fixedly connected to the side of the first workbench (1) close to the assembly workbench, and the assembly workbench comprises a second workbench (4), a reinforcement device and a slideway platform assembly, wherein the reinforcement device comprises a device frame (5) fixedly connected to the surface of the second workbench (4), and a positioning platform (6) installed at the bottom of the device frame (5) and a pressure head (7) controlled by a cylinder and mounted on the upper part of the equipment frame (5); the slide platform assembly is an inclined slide (8) and a platform (9) connected to the bottom of the slide (8); the platform (9) is located directly above the inspection workbench; the inspection workbench includes a third workbench (10) and a magnifying glass (11) for appearance inspection placed on the surface of the third workbench (10); the second workbench (4) is also connected to a display, an instrument panel and a control switch (13); the control switch (13) is used to control the cylinder.

2. The motor clamp base assembly production line according to claim 1, characterized in that: Transparent protective covers are installed on both sides and the back of the equipment frame (5).

3. The motor clamp base assembly production line according to claim 1, characterized in that: A grating device (12) is installed on the tabletop of the second workbench (4) on the front side of the equipment frame (5), and the grating device (12) is used for emergency braking when the operator's limbs mistakenly enter the range of the reinforcement device when the reinforcement device is in the startup state.

4. The motor clamp base assembly production line according to claim 1, characterized in that: The magnifying glass (11) comprises a base, a support rod on the base that can be bent at any angle, and an outer ring on the top of the support rod that is a lamp tube and an observation plate in the center of the magnifying glass. When in use, the observation plate is located directly above the platform (9).

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