Adjustable clamp
By introducing bearing rotation mechanism and inspection and strike mechanism into the fixture, the problem that existing fixtures are difficult to confirm the rotation situation when inspecting shaft parts is solved, achieving a more efficient inspection process and a longer service life of the parts.
Patent Information
- Application Number
- CN202421245230.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-03
AI Technical Summary
When inspecting shaft parts, existing fixtures, due to the consistent surface of the shaft parts, it is difficult to distinguish whether the parts rotated for a circle, resulting in a long inspection time and affecting working efficiency.
An adjustable fixture is designed including a bearing rotation mechanism and an inspection and strike mechanism. The bearing rotation mechanism protects the surface of the parts by reducing friction when the shaft parts rotates; the inspection knocking mechanism makes a sound by hitting the tapping plate through the tapping block, helping the staff confirm that the parts have rotated for a circle.
By reducing friction and providing acoustic feedback, inspection time is significantly reduced, working efficiency is improved, and the service life of shaft parts is extended.
Smart Images

Figure CN222493951U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical clamps, and more specifically, particularly relates to an adjustable clamp. Background Art
[0002] Shaft parts are generally cylindrical objects that transmit power. When producing shaft parts, it is necessary to first adjust the fixture to the appropriate position and then fix the shaft parts on the fixture to facilitate the processing and inspection of the shaft parts.
[0003] According to CN201511000755.2, the present invention discloses a special fixture for long shafts, including a support and a plurality of fasteners, a centrally placed V-shaped groove that runs through the top of the support, two guide grooves that run through the two sides of the support are symmetrically arranged, and a plurality of fasteners are evenly arranged on the support along the guide groove direction, and each fastener includes a bracket, an adjustment rod and a clamping plate, and two sliders are arranged on the bracket, and the bracket is arranged on the guide grooves on both sides of the support through the two sliders, and the clamping plate is arranged above the V-shaped groove and movably connected to the frame body through the adjustment rod. Compared with the prior art, the present invention makes the clamping of the long shaft more reasonable during the processing process, and the clamping stability and reliability are better by reasonably designing the structure of the clamp, effectively improving the processing quality of the long shaft, and reducing the defective rate of the production line to a minimum, and the fixture has a simple structure, is extremely convenient to disassemble and assemble, saves time and effort, effectively improves production efficiency, and produces higher economic benefits; therefore, it has a very broad application prospect.
[0004] Based on the above, the existing fixtures generally clamp shaft parts through the chuck structure. When the staff inspects whether there are defects on the surface of the shaft parts, they turn the shaft parts inside the chuck. Since the surface of the shaft parts is consistent, it is difficult for the staff to tell whether the shaft parts have rotated one circle when turning the shaft parts, resulting in a long time for inspecting the shaft parts, affecting work efficiency.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and an adjustable clamp is provided to achieve a purpose with greater practical value. Utility Model Content
[0006] In order to solve the above technical problems, the utility model provides an adjustable clamp to solve the problem that the existing clamps generally clamp shaft parts through a chuck structure. When the staff inspects whether there are defects on the surface of the shaft parts, the shaft parts are rotated inside the chuck. Since the surface of the shaft parts is consistent, it is difficult for the staff to tell whether the shaft parts have rotated one circle when rotating the shaft parts, resulting in a long time for inspecting the shaft parts, affecting work efficiency.
[0007] The purpose and effect of the adjustable clamp of the utility model are achieved by the following specific technical means:
[0008] An adjustable clamp comprises a clamp fixing plate, a left base plate, a right base plate, a left clamping plate, a right clamping plate, shaft parts, a bearing rotating mechanism and an inspection and knocking mechanism; the left base plate is fixedly connected to the left side of the upper end surface of the clamp fixing plate; the right base plate is fixedly connected to the right side of the upper end surface of the clamp fixing plate; the left clamping plate is rotatably connected to the rear side of the left base plate; the right clamping plate is rotatably connected to the rear side of the right base plate; the left side of the shaft parts is located inside the left base plate and the left clamping plate, and the right side of the shaft parts is located inside the right base plate and the right clamping plate; the bearing rotating mechanism is arranged inside the left base plate; the inspection and knocking mechanism is arranged on the right side of the upper end surface of the clamp fixing plate.
[0009] Furthermore, the bearing rotation mechanism includes: a left sliding shaft and a right sliding shaft; the left sliding shaft is provided with multiple groups, and the multiple groups of left sliding shafts are respectively rotatably connected to the left bottom plate and the inner side of the left clamp; the right sliding shaft is provided with multiple groups, and the multiple groups of right sliding shafts are respectively rotatably connected to the right bottom plate and the inner side of the right clamp.
[0010] Furthermore, the inspection knocking mechanism includes: a knocking swivel and a knocking arm; the knocking swivel is fixedly connected to the right side of the upper end surface of the fixture fixing plate; and the knocking arm is rotatably connected to the upper side of the knocking swivel.
[0011] Furthermore, the inspection and knocking mechanism also includes: a vertical swivel seat, a vertical swivel block and a protective cover; the vertical swivel seat is fixedly connected to the front side of the lower end face of the knocking arm; the vertical swivel block is rotatably connected to the vertical swivel seat; the protective cover is fixedly connected to the right side of the upper end face of the fixture fixing plate, and the vertical swivel block is slidably connected inside the protective cover.
[0012] Furthermore, the inspection knocking mechanism also includes: a reset spring; the reset spring is fixedly connected to the inside of the protective cover, and the reset spring is elastically connected to the lower end surface of the vertical rotating block.
[0013] Furthermore, the inspection knocking mechanism also includes: a knocking block and a knocking plate; the knocking block is rotatably connected to the front side of the knocking arm; the knocking plate is fixedly connected to the right side of the upper end surface of the fixture fixing plate, and the knocking plate is located at the lower side of the knocking block.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model adopts a bearing rotating mechanism to realize the rotation of the shaft parts to drive the left sliding shaft and the right sliding shaft to rotate, thereby reducing friction generated when the shaft parts rotate, reducing damage to the surface protective layer of the shaft parts, protecting the surface of the shaft parts, and increasing the service life of the shaft parts.
[0016] The utility model adopts an inspection and knocking mechanism, which realizes that after the shaft part is rotated one circle, the knocking block is driven to knock on the knocking plate, and the knocking plate produces a sound, so that the staff can know that the shaft part has rotated one circle. The staff has inspected whether the surface of the shaft part has defects and can continue to execute subsequent steps in time, which reduces the inspection time and improves the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the isometric structure of the clamp of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the left side of the clamp of the utility model.
[0019] Figure 3 It is a structural schematic diagram of the shaft parts of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the inspection and knocking mechanism of the utility model.
[0021] Figure 5 It is a structural schematic diagram of the reset spring of the utility model.
[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0023] 1. Fixture fixing plate; 2. Left bottom plate; 3. Right bottom plate; 4. Left clamping plate; 5. Right clamping plate; 6. Shaft parts; 7. Left sliding shaft; 8. Right sliding shaft; 9. Knocking swivel seat; 10. Knocking arm; 1001. Vertical swivel seat; 11. Vertical swivel block; 1101. Reset spring; 12. Protective cover; 13. Knocking block; 14. Knocking plate. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Example:
[0028] As attached Figure 1 To Attachment Figure 5 As shown:
[0029] The utility model provides an adjustable clamp, comprising a clamp fixing plate 1, a left bottom plate 2, a right bottom plate 3, a left clamping plate 4, a right clamping plate 5, shaft parts 6, a bearing rotating mechanism and an inspection and knocking mechanism; the left bottom plate 2 is fixedly connected to the left side of the upper end surface of the clamp fixing plate 1; the right bottom plate 3 is fixedly connected to the right side of the upper end surface of the clamp fixing plate 1; the left clamping plate 4 is rotatably connected to the rear side of the left bottom plate 2; the right clamping plate 5 is rotatably connected to the rear side of the right bottom plate 3; the left side of the shaft parts 6 is located inside the left bottom plate 2 and the left clamping plate 4, and the right side of the shaft parts 6 is located inside the right bottom plate 3 and the right clamping plate 5; the bearing rotating mechanism is arranged inside the left bottom plate 2; the inspection and knocking mechanism is arranged on the right side of the upper end surface of the clamp fixing plate 1.
[0030] Among them, the bearing rotation mechanism includes: a left sliding shaft 7 and a right sliding shaft 8; there are multiple groups of left sliding shafts 7, and the multiple groups of left sliding shafts 7 are respectively rotatably connected to the inner side of the left base plate 2 and the left clamping plate 4; there are multiple groups of right sliding shafts 8, and the multiple groups of right sliding shafts 8 are respectively rotatably connected to the inner side of the right base plate 3 and the right clamping plate 5. During use, open the left clamping plate 4 to put the shaft parts 6 into the left base plate 2 and the left clamping plate 4, open the right clamping plate 5 to put the shaft parts 6 into the right base plate 3 and the right clamping plate 5, and the rotation of the shaft parts 6 drives the left sliding shaft 7 and the right sliding shaft 8 to rotate.
[0031] Among them, the inspection knocking mechanism includes: a knocking swivel 9 and a knocking arm 10; the knocking swivel 9 is fixedly connected to the right side of the upper end surface of the fixture fixing plate 1; the knocking arm 10 is rotatably connected to the upper side of the knocking swivel 9. During use, the shaft parts 6 rotate to touch the knocking arm 10 to drive the knocking arm 10 to rotate.
[0032] Among them, the inspection and knocking mechanism also includes: a vertical swivel seat 1001, a vertical swivel block 11 and a protective cover 12; the vertical swivel seat 1001 is fixedly connected to the front side of the lower end face of the knocking arm 10; the vertical swivel block 11 is rotatably connected to the vertical swivel seat 1001; the protective cover 12 is fixedly connected to the right side of the upper end face of the fixture fixing plate 1, and the vertical swivel block 11 is slidably connected to the inside of the protective cover 12. During use, the knocking arm 10 rotates to drive the vertical swivel seat 1001 to rotate, and the vertical swivel seat 1001 rotates to drive the vertical swivel block 11 to rotate, and the vertical swivel block 11 slides inside the protective cover 12.
[0033] Among them, the inspection knocking mechanism also includes: a reset spring 1101; the reset spring 1101 is fixedly connected to the inside of the protective cover 12, and the reset spring 1101 is elastically connected to the lower end surface of the vertical rotating block 11. During use, the reset spring 1101 pulls the vertical rotating block 11 to slide downward and reset.
[0034] Among them, the inspection knocking mechanism also includes: a knocking block 13 and a knocking plate 14; the knocking block 13 is rotatably connected to the front side of the knocking arm 10; the knocking plate 14 is fixedly connected to the right side of the upper end surface of the fixture fixing plate 1, and the knocking plate 14 is located at the lower side of the knocking block 13. During use, the knocking arm 10 rotates to drive the knocking block 13 to slide, and the knocking block 13 slides downward and knocks on the knocking plate 14.
[0035] The specific usage and function of this embodiment are as follows:
[0036] During use, open the left side clamp 4 and place the shaft parts 6 into the left side base plate 2 and the left side clamp 4, open the right side clamp 5 and place the shaft parts 6 into the right side base plate 3 and the right side clamp 5, the shaft parts 6 rotate to drive the left side sliding shaft 7 and the right side sliding shaft 8 to rotate, the shaft parts 6 rotate to touch the knocking arm 10 to drive the knocking arm 10 to rotate, the knocking arm 10 rotates to drive the vertical swivel seat 1001 to rotate, the vertical swivel seat 1001 rotates to drive the vertical swivel block 11 to rotate, the vertical swivel block 11 slides inside the protective cover 12, the reset spring 1101 pulls the vertical swivel block 11 to slide downward and reset, the knocking arm 10 rotates to drive the knocking block 13 to slide, the knocking block 13 slides downward and knocks on the knocking plate 14, so that the shaft parts 6 rotate one circle to drive the knocking block 13 to knock on the knocking plate 14 to make a sound.
[0037] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An adjustable clamp, characterized in that: The invention comprises a fixture fixing plate (1), a left bottom plate (2), a right bottom plate (3), a left clamping plate (4), a right clamping plate (5), shaft parts (6), a bearing rotating mechanism and an inspection and knocking mechanism; the left bottom plate (2) is fixedly connected to the left side of the upper end surface of the fixture fixing plate (1); the right bottom plate (3) is fixedly connected to the right side of the upper end surface of the fixture fixing plate (1); the left clamping plate (4) is rotatably connected to the rear side of the left bottom plate (2); the right clamping plate (5) is rotatably connected to the rear side of the right bottom plate (3); the left side of the shaft parts (6) is located inside the left bottom plate (2) and the left clamping plate (4), and the right side of the shaft parts (6) is located inside the right bottom plate (3) and the right clamping plate (5); the bearing rotating mechanism is arranged inside the left bottom plate (2); and the inspection and knocking mechanism is arranged on the right side of the upper end surface of the fixture fixing plate (1).
2. An adjustable clamp as claimed in claim 1, characterized in that: The bearing rotation mechanism comprises: a left sliding shaft (7) and a right sliding shaft (8); the left sliding shaft (7) is provided in a plurality of groups, and the plurality of groups of left sliding shafts (7) are respectively rotatably connected to the inner side of the left bottom plate (2) and the left clamping plate (4); the right sliding shaft (8) is provided in a plurality of groups, and the plurality of groups of right sliding shafts (8) are respectively rotatably connected to the inner side of the right bottom plate (3) and the right clamping plate (5).
3. An adjustable clamp as claimed in claim 1, characterized in that: The inspection knocking mechanism comprises: a knocking rotating seat (9) and a knocking arm (10); the knocking rotating seat (9) is fixedly connected to the right side of the upper end surface of the fixture fixing plate (1); and the knocking arm (10) is rotatably connected to the upper side of the knocking rotating seat (9).
4. An adjustable clamp as claimed in claim 3, characterized in that: The inspection knocking mechanism further comprises: a vertical rotating seat (1001), a vertical rotating block (11) and a protective cover (12); the vertical rotating seat (1001) is fixedly connected to the front side of the lower end face of the knocking arm (10); the vertical rotating block (11) is rotatably connected to the vertical rotating seat (1001); the protective cover (12) is fixedly connected to the right side of the upper end face of the fixture fixing plate (1), and the vertical rotating block (11) is slidably connected inside the protective cover (12).
5. An adjustable clamp as claimed in claim 4, characterized in that: The inspection knocking mechanism also includes: a reset spring (1101); the reset spring (1101) is fixedly connected to the inside of the protection cover (12), and the reset spring (1101) is elastically connected to the lower end surface of the vertical rotating block (11).
6. An adjustable clamp as claimed in claim 3, characterized in that: The inspection knocking mechanism also includes: a knocking block (13) and a knocking plate (14); the knocking block (13) is rotatably connected to the front side of the knocking arm (10); the knocking plate (14) is fixedly connected to the right side of the upper end surface of the fixture fixing plate (1), and the knocking plate (14) is located at the lower side of the knocking block (13).
Citation Information
Patent Citations
Special fixture for long shaft
CN106926008A