Automatic loading and unloading tablet press
By using automatic loading and unloading design of turntable and hydraulic rod systems in the tablet press, the problems of low manual operation efficiency and pollution of traditional tablet presses are solved, efficient and automated tablet processing is achieved, and output and finished product quality are improved.
Patent Information
- Application Number
- CN202420416339.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-05
AI Technical Summary
Traditional tablet presses require manual unloading and charging, which are inefficient and can easily lead to contamination of raw materials and medicines, affecting the quality of finished products and causing waste of materials.
A tablet press for automatic loading and unloading is designed, using a turntable and hydraulic rod system, which automatically unloads and loads the powder through the rotation of the turntable, ensuring the sealing and automation of the processing process.
It realizes automatic processing of tablets, improves processing efficiency and output, avoids contamination of tablets and raw materials, and ensures the quality and safety of the finished product.
Smart Images

Figure CN222495561U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tablet presses, in particular to a tablet press with automatic loading and unloading functions. Background Art
[0002] Traditional tablet presses require workers to manually unload materials during processing, and each time a tablet is processed, it needs to be loaded with powder. Not only is the processing efficiency low, but the unloading and loading process can easily cause the raw materials and drugs to be contaminated, affecting the quality of the finished product and causing material waste.
[0003] Therefore, it is necessary to propose a tablet press with automatic loading and unloading to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a tablet press with automatic loading and unloading to solve the above-mentioned problem of low efficiency due to manual loading and unloading.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tablet press with automatic loading and unloading, comprising a base shell, a pressing base is fixedly installed in the middle position inside the base shell, a turntable is rotatably installed in the middle of the upper surface of the base shell, the lower surface of the turntable is tightly fitted with the upper surface of the pressing base, a stepper motor is fixedly installed in the middle position inside the base shell, the driving end of the stepper motor is fixedly installed in the middle of the lower surface of the turntable, a discharge port is provided on one side of the upper surface of the base shell, a leakage groove is provided on the side of the upper surface of the base shell away from the discharge port, an observation shell is fixedly installed on the upper surface of the base shell, the turntable is located inside the observation shell, a drive shell is fixedly installed on the top of the observation shell, and a storage bin is fixedly installed on the upper surface of the drive shell.
[0006] Preferably, the turntable is provided with six through holes distributed in a ring shape, the upper surface of the turntable is provided with a plurality of evenly distributed aggregate grooves, the through holes and the aggregate grooves are staggered with each other, and an aggregate brush is provided above the turntable, the aggregate brush is fixedly mounted on the lower surface of the drive housing, and the bristles of the aggregate brush are tightly fitted to the upper surface of the turntable.
[0007] Preferably, two tablet pressing hydraulic rods are embedded in the interior of the driving shell, two discharging hydraulic rods are embedded in the interior of the driving shell, and two transparent pipes are fixedly installed inside the driving shell. The two tablet pressing hydraulic rods, two discharging hydraulic rods and two transparent pipes are distributed in a ring shape as a whole, and the two tablet pressing hydraulic rods, two discharging hydraulic rods and two transparent pipes correspond one by one to the six through holes.
[0008] Preferably, a pressing head is fixedly installed on the telescopic end of the tablet pressing hydraulic rod, and a material return head is fixedly installed on the telescopic end of the material discharging hydraulic rod. The length of the material return head is greater than the length of the pressing head. The material discharging hydraulic rod is located above the material discharging port, and the diameters of the pressing head and the material return head are equal to the diameter of the through hole.
[0009] Preferably, a first electrically-controlled valve is fixedly installed on the upper end of the transparent pipe, a second electrically-controlled valve is fixedly installed on the lower end of the transparent pipe, a sliding ring is provided on the outer surface sliding sleeve of the first electrically-controlled valve, a laser sensor is installed on the sliding ring, and the sliding ring is located between the first electrically-controlled valve and the second electrically-controlled valve, a loading pipe is fixedly installed on the bottom end of the transparent pipe, the lower surface of the loading pipe is tightly fitted with the surface of the turntable, the outer ring diameter of the loading pipe is smaller than the diameter of the through hole, and the loading pipe, the transparent pipe and the storage bin are connected in sequence.
[0010] Preferably, a material collecting drawer is provided on a sliding card on one side of the base shell, and the material discharge port is connected to the interior of the material collecting drawer. A recovery drawer is provided on a sliding card on one side of the base shell close to the material collecting brush, and the material leakage trough is connected to the interior of the recovery drawer.
[0011] Preferably, a cabinet door is rotatably mounted on one side of the drive housing.
[0012] Preferably, a loading port is fixedly mounted on the upper surface of the storage bin.
[0013] The technical effects and advantages of the utility model are as follows: by setting a turntable, when in use, a worker only needs to add medicine powder to the inside of the storage bin through the loading port, and the tablet pressing hydraulic rod will process the medicine powder into tablets, and realize automatic unloading and automatic loading under the rotation of the turntable, without the need for workers to manually unload, and without the need to load while processing, which can prevent the processed tablets from being contaminated, and can also prevent the raw materials from being contaminated, and ensure that the medicine powder inside the storage bin is sufficient to realize automatic processing, thereby increasing processing efficiency and improving output;
[0014] The whole processing of the device is completed inside the observation housing and the driving housing. The closed processing environment ensures the safety of the processing, prevents foreign matter from being mixed into the processing, ensures the safety of drug processing, and reduces the possibility of contamination.
[0015] By setting up a collection brush, when powder falls on the surface of the turntable, the rotation of the turntable will cause the collection brush to sweep the powder into the inside of the collection trough, and then the powder falls into the inside of the recovery drawer through the leakage trough. The recovery drawer collects the raw materials, realizing automatic cleaning and preventing powder accumulation from causing inaccurate processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1The utility model is a schematic diagram of the structure of the tablet press with automatic loading and unloading.
[0017] Figure 2 It is a schematic diagram of the connection structure of the base shell, the turntable and the pressing base in the utility model.
[0018] Figure 3 It is a schematic diagram of the structure inside the driving housing in the utility model.
[0019] Figure 4 It is a schematic diagram of the connection structure of the transparent pipe, the first electrically-controlled valve, and the second electrically-controlled valve in the utility model.
[0020] In the figure: 1. base shell; 2. observation shell; 3. drive shell; 4. storage bin; 5. turntable; 6. tablet pressing hydraulic rod; 7. discharging hydraulic rod; 8. transparent pipe; 11. collecting drawer; 12. recovery drawer; 13. stepping motor; 14. discharging port; 15. leakage trough; 16. pressing base; 31. cabinet door; 41. loading port; 51. through hole; 52. collecting trough; 53. collecting brush; 61. pressing head; 71. material return head; 81. first electric-controlled valve; 82. second electric-controlled valve; 83. loading pipe; 84. sliding ring; 85. laser sensor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figure 1-4 As shown, the utility model provides a tablet press with automatic loading and unloading, comprising a base shell 1, a pressing base 16 is fixedly installed in the middle position inside the base shell 1, and a turntable 5 is rotatably installed in the middle of the upper surface of the base shell 1.
[0023] The turntable 5 is provided with six through holes 51 distributed in a ring shape, and the upper surface of the turntable 5 is provided with a plurality of evenly distributed material collection grooves 52. The through holes 51 and the material collection grooves 52 are staggered with each other. A material collection brush 53 is provided above the turntable 5. The material collection brush 53 is fixedly mounted on the lower surface of the driving housing 3, and the bristles of the material collection brush 53 are tightly fitted with the upper surface of the turntable 5.
[0024] A discharge port 14 is provided on one side of the upper surface of the base shell 1, a leakage groove 15 is provided on the side of the upper surface of the base shell 1 away from the discharge port 14, a recovery drawer 12 is slidably provided on the side of the base shell 1 close to the collecting brush 53, and the leakage groove 15 is connected to the interior of the recovery drawer 12.
[0025] When in use, the powder enters the two through holes 51 and is then compressed into tablets. During operation, some powder will fall on the surface of the turntable 5. If it is not cleaned, the next tablet processing will be affected. Therefore, by setting the collection brush 53, when powder falls on the surface of the turntable 5, the rotation of the turntable 5 will cause the collection brush 53 to sweep the powder into the collection trough 52, and then the powder falls into the recovery drawer 12 through the leakage trough 15. The recovery drawer 12 stores the raw materials, realizing automatic cleaning and preventing the accumulation of powder from causing inaccurate processing.
[0026] Two tablet pressing hydraulic rods 6 are embedded in the driving housing 3, and a pressing head 61 is fixedly installed at the telescopic end of the tablet pressing hydraulic rod 6. Two discharging hydraulic rods 7 are embedded in the driving housing 3, and a material return head 71 is fixedly installed at the telescopic end of the discharging hydraulic rod 7. Two transparent pipes 8 are fixedly installed in the driving housing 3. The two tablet pressing hydraulic rods 6, the two discharging hydraulic rods 7, and the two transparent pipes 8 are distributed in an annular shape as a whole. The two tablet pressing hydraulic rods 6, the two discharging hydraulic rods 7, and the two transparent pipes 8 correspond to the six through holes 51 one by one. The length of the material return head 71 is greater than the length of the pressing head 61. The discharging hydraulic rod 7 is located above the discharging port 14, and the diameters of the pressing head 61 and the ejecting head 71 are equal to the diameter of the through hole 51. During processing, the tablet pressing hydraulic rod 6 drives the pressing head 61 to enter the through hole 51 filled with medicine powder, and then presses the medicine powder into tablets. At this time, the turntable 5 rotates, and the through hole 51 filled with tablets is rotated to above the discharging port 14. Then the discharging hydraulic rod 7 works to drive the ejecting head 71 to enter the through hole 51, and pushes the compressed medicine out of the through hole 51 to make it fall into the discharging port 14. The discharging hydraulic rod 7 and the tablet pressing hydraulic rod 6 work at the same time, and the turntable 5 rotates 120° each time.
[0027] The lower surface of the turntable 5 fits tightly with the upper surface of the pressing base 16, and a stepper motor 13 is fixedly installed in the middle position inside the base shell 1, and the stepper motor 13 is used to provide rotation of the turntable 5, and the driving shell 3 can adjust the rotation speed and rotation angle of the turntable 5. A collecting bin 11 is slidingly provided on one side of the base shell 1, and the discharge port 14 is connected to the interior of the collecting bin 11. The driving end of the stepper motor 13 is fixedly installed in the middle of the lower surface of the turntable 5, and an observation shell 2 is fixedly installed on the upper surface of the base shell 1. The turntable 5 is located inside the observation shell 2, and a driving shell 3 is fixedly installed on the top of the observation shell 2. A storage bin 4 is fixedly installed on the upper surface of the driving shell 3, and a loading port 41 is fixedly installed on the upper surface of the storage bin 4. A motion sensor is installed inside the observation shell 2, which is not shown in the figure. The motion sensor can detect the movement state of the turntable 5. When the turntable 5 rotates, the motion sensor sends an electrical signal, and when the turntable 5 stops rotating, the motion sensor stops sending a signal.
[0028] A cabinet door 31 is rotatably installed on one side of the driving shell 3, a first electrically-controlled valve 81 is fixedly installed on the upper end of the transparent pipe 8, a second electrically-controlled valve 82 is fixedly installed on the lower end of the transparent pipe 8, a sliding ring 84 is slidingly sleeved on the outer surface of the first electrically-controlled valve 81, a laser sensor 85 is installed on the sliding ring 84, the sliding ring 84 is located between the first electrically-controlled valve 81 and the second electrically-controlled valve 82, a loading pipe 83 is fixedly installed on the bottom end of the transparent pipe 8, the lower surface of the loading pipe 83 is tightly fitted with the surface of the turntable 5, the outer ring diameter of the loading pipe 83 is smaller than the diameter of the through hole 51, the loading pipe 83, the transparent pipe 8, and the storage bin 4 are connected in sequence, the first electrically-controlled valve 81 and the second electrically-controlled valve 82 can receive signals sent by the motion sensor, and when the turntable 5 is turned, the loading pipe 83 is fixedly installed. When the disk 5 rotates, the second electrically-controlled valve 82 is closed and the first electrically-controlled valve 81 is opened. At this time, the medicine powder falls from the inside of the storage bin 4 into the inside of the transparent pipe 8. When the turntable 5 stops rotating, the second electrically-controlled valve 82 is opened and the first electrically-controlled valve 81 is closed. At this time, the loading pipe 83 is located above two of the through holes 51, and the medicine powder will fall into the inside of the through holes 51. The laser sensor 85 can detect the height of the medicine powder inside the transparent pipe 8. When the medicine powder reaches the height of the laser sensor 85, the laser sensor 85 will send an electrical signal to the first electrically-controlled valve 81 to control the first electrically-controlled valve 81 to close. When in use, the cabinet door 31 can be opened, and then the sliding ring 84 can be slid to adjust the detection height of the laser sensor 85, thereby achieving the purpose of controlling the feed amount.
[0029] By setting up the turntable 5, when in use, the worker only needs to add medicine powder to the inside of the storage bin 4 through the loading port 41, and the tablet pressing hydraulic rod 6 will process the medicine powder into tablets, and realize automatic unloading and automatic loading under the rotation of the turntable 5, without the need for workers to manually unload, and there is no need to load while processing, which can prevent the processed tablets from being contaminated, and also prevent the raw materials from being contaminated. By ensuring that there is sufficient medicine powder in the storage bin 4, automatic processing can be realized, thereby increasing processing efficiency and improving output.
[0030] The entire processing of the device is completed inside the observation shell 2 and the drive shell 3. The closed processing environment ensures the safety of the processing, prevents foreign matter from being mixed into the processing, ensures the safety of drug processing, and reduces the possibility of contamination.
Claims
1. A tablet press with automatic loading and unloading, characterized in that: The invention comprises a base shell (1), a pressing base (16) is fixedly installed in the middle position of the interior of the base shell (1), a turntable (5) is rotatably installed in the middle of the upper surface of the base shell (1), the lower surface of the turntable (5) is tightly fitted with the upper surface of the pressing base (16), a stepping motor (13) is fixedly installed in the middle position of the interior of the base shell (1), the driving end of the stepping motor (13) is fixedly installed in the middle of the lower surface of the turntable (5), a discharge port (14) is provided on one side of the upper surface of the base shell (1), a leakage groove (15) is provided on the side of the upper surface of the base shell (1) away from the discharge port (14), an observation shell (2) is fixedly installed on the upper surface of the base shell (1), the turntable (5) is located inside the observation shell (2), a drive shell (3) is fixedly installed on the top of the observation shell (2), and a storage bin (4) is fixedly installed on the upper surface of the drive shell (3).
2. The tablet press with automatic loading and unloading according to claim 1, characterized in that: The turntable (5) is provided with six through holes (51) distributed in an annular shape, and the upper surface of the turntable (5) is provided with a plurality of evenly distributed material collecting grooves (52), wherein the through holes (51) and the material collecting grooves (52) are staggered with each other, and a material collecting brush (53) is provided above the turntable (5), wherein the material collecting brush (53) is fixedly mounted on the lower surface of the driving housing (3), and the bristles of the material collecting brush (53) are in close contact with the upper surface of the turntable (5).
3. The tablet press with automatic loading and unloading according to claim 1, characterized in that: Two tablet pressing hydraulic rods (6) are embedded in the driving housing (3), two discharging hydraulic rods (7) are embedded in the driving housing (3), and two transparent pipes (8) are fixedly installed in the driving housing (3). The two tablet pressing hydraulic rods (6), the two discharging hydraulic rods (7), and the two transparent pipes (8) are distributed in a ring shape as a whole, and the two tablet pressing hydraulic rods (6), the two discharging hydraulic rods (7), and the two transparent pipes (8) correspond to the six through holes (51) one by one.
4. The tablet press with automatic loading and unloading according to claim 3, characterized in that: A pressing head (61) is fixedly mounted on the telescopic end of the tablet pressing hydraulic rod (6), and a material stripping head (71) is fixedly mounted on the telescopic end of the material discharging hydraulic rod (7). The length of the material stripping head (71) is greater than the length of the pressing head (61). The material discharging hydraulic rod (7) is located above the material discharging port (14). The diameters of the pressing head (61) and the material stripping head (71) are equal to the diameter of the through hole (51).
5. The tablet press with automatic loading and unloading according to claim 3, characterized in that: A first electrically controlled valve (81) is fixedly mounted on the upper end of the transparent pipe (8), a second electrically controlled valve (82) is fixedly mounted on the lower end of the transparent pipe (8), a sliding ring (84) is slidingly sleeved on the outer surface of the first electrically controlled valve (81), a laser sensor (85) is mounted on the sliding ring (84), and the sliding ring (84) is located between the first electrically controlled valve (81) and the second electrically controlled valve (82), a loading pipe (83) is fixedly mounted on the bottom end of the transparent pipe (8), the lower surface of the loading pipe (83) is tightly fitted with the surface of the turntable (5), the outer ring diameter of the loading pipe (83) is smaller than the diameter of the through hole (51), and the loading pipe (83), the transparent pipe (8) and the storage bin (4) are sequentially connected.
6. The tablet press with automatic loading and unloading according to claim 2, characterized in that: A material collecting drawer (11) is provided on one side of the base shell (1) through a sliding card, and the material discharge port (14) is communicated with the interior of the material collecting drawer (11); a recovery drawer (12) is provided on one side of the base shell (1) close to the material collecting brush (53), and the material leakage trough (15) is communicated with the interior of the recovery drawer (12).
7. The tablet press with automatic loading and unloading according to claim 1, characterized in that: A cabinet door (31) is rotatably mounted on one side of the drive housing (3).
8. The tablet press with automatic loading and unloading according to claim 1, characterized in that: A loading port (41) is fixedly mounted on the upper surface of the storage bin (4).