Split type water temperature regulating valve structure
Through the design of the split water temperature regulating valve structure, the problem of high production cost of traditional water temperature regulating valves is solved, and the use of raw materials and the production cost is reduced.
Patent Information
- Application Number
- CN202421364930.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-16
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-16
AI Technical Summary
The production cost of traditional water temperature regulating valves is mainly due to the complex internal pipeline structure and the difficulty of processing, which leads to large raw materials and heavy product weight, and requires advanced CNC machine tools and skilled operators.
The valve body, water distribution core and valve core are divided into different structures. The water distribution core is arranged inside the valve body to form the water inlet pipe interface, outlet pipe interface and water through hole, and the valve core is from the valve body. A port extends into the interior and abuts on the water distribution core, and the valve core is pressed by a press nut.
Through the design of the split structure, the valve body, water distribution core and valve core can be processed separately and assembled into a fully functional water temperature regulating valve, which reduces the use of raw materials, reduces the production cost, and simplifies the design and reduces the difficulty of production .
Smart Images

Figure CN222502772U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of water temperature regulating valves, and more specifically, to a split-type water temperature regulating valve structure. Background Art
[0002] Water temperature regulating valves play a vital role in many fields such as bathing equipment, industrial cooling systems, and heating systems. However, a significant technical challenge in the manufacturing process of traditional water temperature regulating valves is the complexity of their internal pipe structure. The internal pipe structure of the valve body of a traditional water temperature regulating valve usually includes multiple areas such as the water inlet, the water outlet, and the flow control area. These areas are interconnected by a complex pipe network to achieve precise water temperature regulation. However, due to the large number of pipes and complex shapes, the processing is extremely difficult. Casting is usually performed by casting, and except for the position of the pipes, they are all solid. The amount of raw materials used is large, and the product weight is heavy. High-end thermostatic valves are all cast from brass materials, and the raw material price is high. In addition, castings also require advanced CNC machine tools and skilled operators, which significantly increases the production cost of traditional water temperature regulating valves. Therefore, it is necessary to solve the above technical problems. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a split water temperature regulating valve structure to solve the technical problem of high production cost of water temperature regulating valves in the prior art.
[0004] To achieve the above purpose, the technical solution adopted by the present application is: to provide a split water temperature regulating valve structure, including:
[0005] A valve body, forming three ports that are interconnected;
[0006] A water distribution core is arranged inside the valve body and forms a water inlet pipe interface for connecting to a water inlet pipe and a water outlet pipe interface for connecting to a water outlet pipe, and also forms a water inlet hole communicated with the water inlet pipe interface and a water outlet hole communicated with the water outlet pipe interface, the water inlet pipe interface and the water outlet pipe interface are respectively facing two ports of the valve body, and the water inlet hole and the water outlet hole are facing the remaining one port of the valve body;
[0007] A valve core extends from a port of the valve body corresponding to the water inlet hole and the water outlet hole into the interior of the valve body and abuts against the water distribution core, the valve core forming a water inlet hole communicating with the water inlet hole and a water outlet hole communicating with the water outlet hole;
[0008] A compression nut is threadedly connected to the valve body and presses the valve core onto the water distribution core.
[0009] Optionally, the water distribution core has a lower flange for forming the water inlet pipe interface and an upper flange for forming the water outlet pipe interface;
[0010] The lower flange and the upper flange are respectively adapted to the cross-sectional shape of the pipeline inside the valve body.
[0011] Optionally, the water distribution core has a middle flange for forming the water inlet hole and the water outlet hole;
[0012] The edge of the middle flange forms a protective ring, and the valve core is clamped on the water distribution core through the protective ring.
[0013] Optionally, the valve core forms a plurality of positioning posts protruding toward the water distribution core, and the water distribution core forms a plurality of positioning holes adapted to the positioning posts;
[0014] The valve body is matched with the positioning column and the positioning hole to be clamped with the water distribution core.
[0015] Optionally, the split water temperature regulating valve structure further includes a sealing ring for sealingly connecting the upper flange to the water outlet pipe.
[0016] Optionally, the water outlet pipe interface forms a conical surface with a small end facing the center of the water distribution core, and the sealing ring abuts against the conical surface.
[0017] Optionally, the split-type water temperature regulating valve structure further includes a handle connected to the valve core and used for adjusting the valve core.
[0018] The beneficial effect of the split water temperature regulating valve structure provided by the present application is that: compared with the prior art, in the split water temperature regulating valve structure provided by the present application, the valve body, the water distribution core and the valve core are split structures, wherein the water distribution core is arranged inside the valve body and forms an inlet pipe interface for connecting the inlet pipe, an outlet pipe interface for connecting the outlet pipe, and an inlet hole and an outlet hole for docking with the valve core, and the valve core extends from one of the ports of the valve body into the interior of the valve body and abuts on the water distribution core to communicate with the water distribution core. In this way, the valve body, the water distribution core and the valve core of the split structure can be assembled into a water temperature regulating valve with complete functions after being processed separately, especially the valve body can be designed as a simple three-way structure, and the water distribution core is a thin shell structure, which reduces the use of raw materials while ensuring water permeability and strength, and significantly reduces the production and manufacturing cost of the water temperature regulating valve, which is far superior to the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 A cross-sectional view of the overall structure of the split water temperature regulating valve structure provided in an embodiment of the present application;
[0021] Figure 2 A schematic diagram of a partial structure of a split water temperature regulating valve structure provided in an embodiment of the present application;
[0022] Figure 3 The corresponding structure of the water distribution core and the valve core in the embodiment of the present application is shown in FIG. Figure 1 ;
[0023] Figure 4 The corresponding structure of the water distribution core and the valve core in the embodiment of the present application is shown in FIG. Figure 2 ;
[0024] Figure 5 This is a schematic diagram of the overall structure of the water distribution core in the embodiment of the present application;
[0025] Figure 6 This is a schematic diagram of the installation status of the split water temperature regulating valve structure provided in an embodiment of the present application.
[0026] Among them, the figure marks are: 100, valve body; 200, water distribution core; 201, water inlet pipe interface; 202, water outlet pipe interface; 203, water inlet hole; 204, water outlet hole; 205, lower flange; 206, upper flange; 207, middle flange; 208, edge protection ring; 209, positioning hole; 210, conical surface; 300, valve core; 301, water inlet hole; 302, water outlet hole; 303, positioning column; 400, tightening nut; 500, sealing ring; 600, handle; 701, water inlet pipe; 702, water outlet pipe. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0028] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0029] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0031] Please also read Figures 1 to 6 Now, a split water temperature regulating valve structure provided in an embodiment of the present application is described. The split water temperature regulating valve structure includes a valve body 100, a water distribution core 200, a valve core 300 and a compression nut 400. Among them:
[0032] The valve body 100 forms three ports that are interconnected. The water distribution core 200 is arranged inside the valve body 100 and forms an inlet pipe interface 201 for connecting the inlet pipe 701 and an outlet pipe interface 202 for connecting the outlet pipe 702. It also forms an inlet hole 203 connected to the inlet pipe interface 201 and an outlet hole 204 connected to the outlet pipe interface 202. The inlet pipe interface 201 and the outlet pipe interface 202 are respectively facing two ports of the valve body 100, and the inlet hole 203 and the outlet hole 204 are facing the remaining port of the valve body 100. The valve core 300 extends from the ports of the valve body 100 corresponding to the water inlet hole 203 and the water outlet hole 204 into the interior of the valve body 100 and abuts against the water distribution core 200. The valve core 300 forms a water inlet hole 301 communicating with the water inlet hole 203 and a water outlet hole 302 communicating with the water outlet hole 204. The compression nut 400 is threadedly connected to the valve body 100 and presses the valve core 300 against the water distribution core 200. The water flow in the external water inlet pipe 701 can flow into the valve core 300 through the water inlet pipe interface 201, the water inlet hole 203 and the water inlet hole 301 in sequence. After the water temperature is adjusted by the valve core 300, the mixed water can flow out to the external water outlet pipe 702 through the water outlet hole 302, the water outlet hole 204 and the water outlet pipe interface 202 in sequence.
[0033] According to the above structure provided in the present embodiment, since in the split water temperature regulating valve structure provided in the present embodiment, the valve body 100, the water distribution core 200 and the valve core 300 are split structures, wherein the water distribution core 200 is arranged inside the valve body 100 and forms a water inlet pipe interface 201 for connecting the water inlet pipe 701, a water outlet pipe interface 202 for connecting the water outlet pipe 702, and a water inlet hole 203 and a water outlet hole 204 for docking with the valve core 300, the valve core 300 extends into the interior of the valve body 100 from one of the ports of the valve body 100 and abuts on the water distribution core 200 to communicate with the water distribution core 200. In this way, the split-structure valve body 100, water distribution core 200 and valve core 300 can be separately processed and then assembled into a water temperature regulating valve with complete functions. In particular, the valve body can be designed as a simple three-way structure, and the water distribution core is a thin shell structure. While ensuring water permeability and strength, the use of raw materials is reduced, and the production cost of the water temperature regulating valve is significantly reduced, which is far superior to the existing technology.
[0034] In another embodiment of the present application, please refer to Figures 1 to 6The water distribution core 200 has a lower flange 205 for forming a water inlet pipe interface 201 and an upper flange 206 for forming a water outlet pipe interface 202, and the lower flange 205 and the upper flange 206 are respectively adapted to the cross-sectional shape of the pipe inside the valve body 100. According to the above structure provided in this embodiment, the lower flange 205 and the upper flange 206 adapted to the cross-sectional shape of the pipe inside the valve body 100 can be better and stably installed inside the valve body 100, thereby helping to reduce the volume of other parts of the water distribution core 200, and helping to further reduce the production cost of the split water temperature regulating valve structure provided in this embodiment.
[0035] In another embodiment of the present application, please refer to Figures 1 to 6 The water distribution core 200 has a middle flange 207 for forming a water inlet hole 203 and a water outlet hole 204. The edge of the middle flange 207 forms a protective ring 208. The valve core 300 is mounted on the water distribution core 200 through the protective ring. According to the above structure provided in this embodiment, the protective ring 208 can make the valve core 300 more stably abut against the water distribution core 200, which is conducive to the split water temperature regulating valve structure provided in this embodiment to operate stably for a longer time.
[0036] In another embodiment of the present application, please refer to Figures 1 to 6 The valve core 300 is formed with a plurality of positioning posts 303 protruding toward the water distribution core 200, and the water distribution core 200 is formed with a plurality of positioning holes 209 adapted to the positioning posts 303. The valve body 100 is engaged with the water distribution core 200 through the positioning posts 303 and the positioning holes 209. According to the above structure provided in this embodiment, the valve core 300 and the water distribution core 200 can be more stably connected through the mutual cooperation of the positioning posts 303 and the positioning holes 209, which is conducive to the split water temperature regulating valve structure provided in this embodiment to operate stably for a longer period of time.
[0037] In another embodiment of the present application, please refer to Figures 1 to 6 The split water temperature regulating valve structure also includes a sealing ring 500 for sealingly connecting the upper flange 206 with the water outlet pipe 702. According to the above structure provided in this embodiment, the sealing ring 500 can achieve a better sealing connection between the lower flange 205 and the water outlet pipe 702 in this embodiment, which is conducive to enabling the split water temperature regulating valve structure provided in this embodiment to operate stably for a longer period of time.
[0038] In another embodiment of the present application, please refer to Figures 1 to 6The outlet pipe interface 202 forms a tapered surface 210 with the small end facing the center of the water distribution core 200, and the sealing ring 500 abuts against the tapered surface 210. According to the above structure provided in this embodiment, the sealing ring 500 abutting against the tapered surface 210 can more fully block the gap between the outlet pipe 702 and the upper flange 206 after the outlet pipe 702 is connected to the upper flange 206, which is conducive to forming a better sealing connection between the lower flange 205 and the outlet pipe 702.
[0039] In another embodiment of the present application, please refer to Figures 1 to 6 The split water temperature regulating valve structure also includes a handle 600 connected to the valve core 300 and used to adjust the valve core 300. According to the above structure provided in this embodiment, the handle 600 connected to the valve core 300 can be more convenient for adjusting the valve core 300, which is conducive to making the split water temperature regulating valve structure provided in this embodiment have better adjustment flexibility.
[0040] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A split water temperature regulating valve structure, characterized in that: include: A valve body (100) forms three ports that are interconnected; A water distribution core (200) is arranged inside the valve body (100) and forms a water inlet pipe interface (201) for connecting to a water inlet pipe (701) and a water outlet pipe interface (202) for connecting to a water outlet pipe (702), and also forms a water inlet through hole (203) in communication with the water inlet pipe interface (201) and a water outlet through hole (204) in communication with the water outlet pipe interface (202), the water inlet pipe interface (201) and the water outlet pipe interface (202) respectively facing two ports of the valve body (100), and the water inlet through hole (203) and the water outlet through hole (204) facing the remaining one port of the valve body (100); A valve core (300) extends from a port of the valve body (100) corresponding to the water inlet hole (203) and the water outlet hole (204) into the interior of the valve body (100) and abuts against the water distribution core (200), wherein the valve core (300) forms a water inlet hole (301) communicating with the water inlet hole (203) and a water outlet hole (302) communicating with the water outlet hole (204); A compression nut (400) is threadedly connected to the valve body (100) and presses the valve core (300) onto the water distribution core (200).
2. The split water temperature regulating valve structure according to claim 1, characterized in that: The water distribution core (200) has a lower flange (205) for forming the water inlet pipe interface (201) and an upper flange (206) for forming the water outlet pipe interface (202); The lower flange (205) and the upper flange (206) are respectively adapted to the cross-sectional shape of the internal pipeline of the valve body (100).
3. The split water temperature regulating valve structure according to claim 2, characterized in that: The water distribution core (200) has a middle flange (207) for forming the water inlet hole (203) and the water outlet hole (204); The edge of the middle flange (207) forms a protective ring platform (208), and the valve core (300) is mounted on the water distribution core (200) through the protective ring platform.
4. The split water temperature regulating valve structure according to claim 1, characterized in that: The valve core (300) is formed with a plurality of positioning posts (303) protruding toward the water distribution core (200), and the water distribution core (200) is formed with a plurality of positioning holes (209) adapted to fit the positioning posts (303); The valve body (100) is engaged with the water distribution core (200) by means of the cooperation of the positioning column (303) and the positioning hole (209).
5. The split type water temperature regulating valve structure according to claim 2, characterized in that: The split-type water temperature regulating valve structure also includes a sealing ring (500) for sealingly connecting the upper flange (206) and the water outlet pipe (702).
6. The split type water temperature regulating valve structure according to claim 5, characterized in that: The water outlet pipe interface (202) forms a conical surface (210) with a small end facing the center of the water distribution core (200), and the sealing ring (500) abuts against the conical surface (210).
7. The split type water temperature regulating valve structure according to claim 1, characterized in that: The split-type water temperature regulating valve structure further comprises a handle (600) connected to the valve core (300) and used for adjusting the valve core (300).