Sintering air inlet structure for permanent magnet machining
By designing the sintered air intake structure, using multiple air outlets and rotating components, the problems of slow inflation speed and uneven inflation of a single pipe are solved, achieving more efficient, more uniform cooling and higher quality permanent magnet processing.
Patent Information
- Application Number
- CN202421604440.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-07-08
AI Technical Summary
During the use of existing sintering furnaces, the single-pipe inflation speed is slow, resulting in a long cooling time, reducing the processing efficiency of permanent magnets, and prone to uneven inflation problems, affecting the processing quality.
A sintered air intake structure is designed, including shock absorbing components, support components, rotating seat components, rotating components, furnace cover components and air intake components, inflating the interior from different angles through multiple air outlets, and using the rotating components to make permanent The magnet is in full contact with the gas.
A faster and more uniform cooling process is achieved, improving the efficiency and quality of permanent magnet processing, while improving the stability and service life of the device through shock absorbing components.
Smart Images

Figure CN222504982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of permanent magnet processing, in particular to a sintering air intake structure for permanent magnet processing. Background Art
[0002] One of the commonly used methods for permanent magnet processing is to use sintering technology. Sintering is a method for preparing ceramic materials or metal materials. After the powder material is pressed into shape at high temperature, it is heated in a controlled atmosphere to diffuse its particles into each other to form a dense block structure. The sintering furnace plays a very important role in permanent magnet processing and can help permanent magnet materials obtain the required mechanical properties and magnetic properties. In permanent magnet processing, permanent magnet material powder is usually first mixed with a specific binder, pressed into shape, and then placed in a sintering furnace for sintering. During the sintering process, the powder particles diffuse into each other, and the binding force between the particles is enhanced, thereby forming a dense permanent magnet structure. The sintering furnace can usually control the temperature, atmosphere and time to achieve the desired sintering effect. Most existing sintering furnaces use a single pipe to cool the internal air intake during use. The single pipe has a slow inflation speed and requires more time for cooling, which reduces the efficiency of permanent magnet processing and is prone to uneven inflation, thereby affecting the processing quality of the permanent magnet. Utility Model Content
[0003] In order to overcome the problem that during the use of sintering furnaces, most of the time a single pipe is used to cool the internal air intake. The speed of single pipe inflation is slow and more time is needed for cooling, which reduces the efficiency of permanent magnet processing and is prone to uneven inflation, thus affecting the processing quality of permanent magnets.
[0004] The technical solution of the utility model is: a sintering air intake structure for permanent magnet processing, comprising a sintering furnace, a shock absorbing assembly, a supporting assembly, a rotating seat assembly, a rotating assembly, a furnace cover assembly and an air intake assembly; the shock absorbing assembly is arranged on the outer side of the sintering furnace, the supporting assembly is arranged on the bottom surface of the shock absorbing assembly, the rotating seat assembly is arranged on the inner side of the sintering furnace, the rotating assembly is arranged on the inner side of the rotating seat assembly, the furnace cover assembly is arranged on the outer side of the sintering furnace, and the air intake assembly is arranged on the top surface of the supporting assembly.
[0005] Preferably, the shock absorbing assembly can provide a shock absorbing effect for the device, making the device run more stably, the support assembly can provide a stable support for the device to prevent the device from sliding during operation, the rotating seat assembly can provide support for the rotating assembly, and the rotating assembly can rotate the permanent magnet placed inside to make the permanent magnet fully contact with the gas, thereby improving the quality of the product, the furnace cover assembly can provide a closed environment for the device, and the air intake assembly can evenly rush cold air into the interior of the device, so that the permanent magnet can be cooled quickly.
[0006] Preferably, the shock-absorbing assembly includes a buffer support, a shock-absorbing damper, a shock-absorbing spring and a shock-absorbing bin; a buffer support is arranged on the outside of the sintering furnace, a shock-absorbing damper is arranged on the bottom of the buffer support, four groups of shock-absorbing dampers are arranged, a shock-absorbing spring is arranged on the outside of the shock-absorbing damper, and a shock-absorbing bin is arranged on the bottom of the shock-absorbing damper. The buffer support is used to provide support for the sintering furnace, and the vibration generated by the device during operation is absorbed and offset by the shock-absorbing damper and the shock-absorbing spring, thereby maintaining the stability of the device and improving the service life of the device.
[0007] Preferably, the support assembly includes a support plate, a support column and an anti-slip pad; a support plate is provided on the bottom surface of the shock absorbing bin, a support column is provided on the bottom surface of the support plate, four groups of support columns are provided, and an anti-slip pad is provided on the bottom surface of the support column. The support plate is used to provide support for the device, and the support column and the anti-slip pad are used to prevent the device from sliding during operation.
[0008] Preferably, the rotating seat assembly includes a support ring, a rotating groove and a rotating ring; a support ring is arranged on the inner side of the sintering furnace, and two groups of support rings are arranged. A rotating groove is opened on the inner side of the support ring, and a rotating ring is arranged inside the rotating groove. The support ring is used to provide support for the inner liner, and the rotating direction of the inner liner is limited by the rotating ring rotating in the rotating groove.
[0009] Preferably, the rotating assembly includes an inner shell, a through slot, a rotating shaft and a rotating motor; an inner shell is provided on the inner side of the rotating ring, a through slot is provided on the outer side of the inner shell, and multiple groups of through slots are provided; a rotating shaft is provided on the side of the inner shell, and a rotating motor is provided on the side of the rotating shaft; the through slot provided on the inner shell facilitates the communication of air inside the sintering furnace; the rotating shaft is driven to rotate by the rotating motor, and the rotating ring is driven to rotate in the rotating slot through the inner shell, so that the permanent magnet in the inner shell is fully in contact with the gas, thereby improving the quality of the permanent magnet.
[0010] Preferably, the furnace cover assembly includes a rotating hinge, a sealed furnace cover, a handle and a sealing ring; a rotating hinge is provided on the outside of the sintering furnace, a sealed furnace cover is provided on the side of the rotating hinge, a handle is provided on one side of the sealed furnace cover, and a sealing ring is provided on the other side of the sealed furnace cover. The sealing ring on the sealed furnace cover is used to maintain the sealing of the inside of the sintering furnace to avoid affecting the sintering quality of the permanent magnet. The sealed furnace cover is opened by the handle and the rotating hinge to facilitate the transportation of the processed permanent magnet out of the sintering furnace.
[0011] Preferably, the air intake assembly includes a refrigeration mechanism, a blower, an air supply pipe, a diverter layer and an air jet; the top surface of the support plate is provided with a refrigeration mechanism, the side of the refrigeration mechanism is provided with a blower, the top surface of the refrigeration mechanism is provided with an air supply pipe, the output end of the air supply pipe is provided with a diverter layer, the diverter layer is provided on the inner side of the sintering furnace, the inner side of the diverter layer is provided with an air jet, and the air jet is provided in multiple groups. The air cooled by the refrigeration mechanism is sent into the interior of the device through the air supply pipe by the blower, the cold air is dispersed through the hollow diverter layer, and then evenly sprayed toward the inner tank through the air jet, so that the permanent magnet inside is quickly cooled.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with traditional sintering furnaces, most of them use a single pipe to cool the internal air intake during use. The speed of single-pipe inflation is slow, and it takes more time to cool, which reduces the efficiency of permanent magnet processing and is prone to uneven inflation, thus affecting the processing quality of permanent magnets. By setting the coordinated use of the air intake structure and the rotating structure, air can be inflated from multiple outlets at different angles, which speeds up the inflation speed and makes the inflation more uniform. The internal permanent magnet can be rotated by the rotating structure, so that the permanent magnet is fully in contact with the gas, thereby ensuring the sintering quality;
[0014] 2. Use a blower to send the air cooled by the refrigeration mechanism into the interior of the device through the air supply pipe, disperse the cold air through the hollow diversion layer, and evenly spray it to the inner tank through the air jet port, so that the permanent magnet inside is quickly cooled. Use a rotating motor to drive the rotating shaft to rotate, and drive the rotating ring to rotate in the rotating groove through the inner tank, so that the permanent magnet in the inner tank is fully in contact with the gas, thereby improving the quality of the permanent magnet;
[0015] 3. The through slots on the inner tank facilitate the intercommunication of air inside the sintering furnace, which is convenient for cooling the permanent magnets. After the permanent magnets are cooled, the sealed furnace cover is opened by the handle and the rotating hinge, so that the processed permanent magnets can be carried out of the sintering furnace. The vibration generated during the operation of the device is transmitted by the buffer support, and the vibration is absorbed and offset by the shock-absorbing damping and shock-absorbing spring, so as to maintain the stability of the device and increase the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a first three-dimensional structural schematic diagram of a sintered air intake structure for permanent magnet processing of the utility model;
[0017] Figure 2 What is shown is a three-dimensional schematic diagram of a sintered air intake structure shock-absorbing component for permanent magnet processing of the utility model;
[0018] Figure 3 The present invention is a schematic diagram of the three-dimensional structure of a sintered air intake structure rotating seat assembly for permanent magnet processing;
[0019] Figure 4 What is shown is a three-dimensional schematic diagram of a sintered air intake structure rotating assembly for permanent magnet processing of the utility model;
[0020] Figure 5 What is shown is a three-dimensional structural schematic diagram of a sintering air intake structure furnace cover assembly for permanent magnet processing of the utility model;
[0021] Figure 6 What is shown is a three-dimensional schematic diagram of an air intake component of a sintered air intake structure for permanent magnet processing of the utility model;
[0022] Explanation of the accompanying drawings: 1. sintering furnace; 2. shock absorbing assembly; 3. supporting assembly; 4. rotating seat assembly; 5. rotating assembly; 6. furnace cover assembly; 7. air intake assembly; 201. buffer support; 202. shock absorbing damping; 203. shock absorbing spring; 204. shock absorbing chamber; 301. support plate; 302. support column; 303. anti-slip pad; 401. support ring; 402. rotating groove; 403. rotating ring; 501. liner; 502. through groove; 503. rotating shaft; 504. rotating motor; 601. rotating hinge; 602. sealed furnace cover; 603. handle; 604. sealing ring; 701. refrigeration mechanism; 702. blower; 703. air supply pipe; 704. diversion layer; 705. jet nozzle. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0024] See also Figure 1The utility model provides an embodiment: a sintering air intake structure for permanent magnet processing, comprising a sintering furnace 1, a shock absorbing component 2, a support component 3, a rotating seat component 4, a rotating component 5, a furnace cover component 6 and an air intake component 7; the outer side of the sintering furnace 1 is provided with a shock absorbing component 2, the bottom surface of the shock absorbing component 2 is provided with a support component 3, the inner side of the sintering furnace 1 is provided with a rotating seat component 4, the inner side of the rotating seat component 4 is provided with a rotating component 5, the outer side of the sintering furnace 1 is provided with a furnace cover component 6, and the top surface of the support component 3 is provided with an air intake component 7, the shock absorbing component 2 can provide a shock absorbing effect for the device, so that the device runs more stably, the support component 3 can provide a stable supporting effect for the device to prevent the device from sliding during operation, the rotating seat component 4 can provide support for the rotating component 5, the rotating component 5 can rotate the permanent magnet placed inside, so that the permanent magnet is fully in contact with the gas, which is convenient for improving the quality of the product, the furnace cover component 6 can provide a closed environment for the device, and the air intake component 7 can evenly rush cold air into the inside of the device, so that the permanent magnet can be quickly cooled.
[0025] See also Figure 2-6 In this embodiment, the shock absorbing component 2 includes a buffer support 201, a shock absorbing damper 202, a shock absorbing spring 203 and a shock absorbing bin 204; a buffer support 201 is arranged on the outside of the sintering furnace 1, and a shock absorbing damper 202 is arranged on the bottom of the buffer support 201. The shock absorbing damper 202 is provided with four groups, and a shock absorbing spring 203 is arranged on the outside of the shock absorbing damper 202. A shock absorbing bin 204 is arranged on the bottom of the shock absorbing damper 202. The buffer support 201 is used to provide support for the sintering furnace 1. The vibration generated by the device during operation is absorbed and offset by the shock absorbing damper 202 and the shock absorbing spring 203, so as to maintain the stability of the device and improve the service life of the device. The support component 3 includes a support plate 301, a support column 302 and an anti-slip pad 303; the bottom of the shock absorbing bin 204 A support plate 301 is provided, and a support column 302 is provided on the bottom surface of the support plate 301. Four groups of support columns 302 are provided. Anti-skid pads 303 are provided on the bottom surface of the support column 302. The support plate 301 is used to provide support for the device. The support column 302 and the anti-skid pad 303 are used to prevent the device from sliding during operation. The rotating seat assembly 4 includes a support ring 401, a rotating groove 402 and a rotating ring 403. A support ring 401 is provided on the inner side of the sintering furnace 1. Two groups of support rings 401 are provided. A rotating groove 402 is opened on the inner side of the support ring 401. A rotating ring 403 is provided inside the rotating groove 402. The support ring 401 is used to provide support for the inner liner 501. The rotating ring 403 rotates in the rotating groove 402 to limit the rotation direction of the inner liner 501.
[0026] The rotating assembly 5 includes an inner liner 501, a through slot 502, a rotating shaft 503 and a rotating motor 504; the inner liner 501 is arranged on the inner side of the rotating ring 403, the through slot 502 is provided on the outer side of the inner liner 501, and the through slot 502 is provided in multiple groups. The rotating shaft 503 is arranged on the side of the inner liner 501, and the rotating motor 504 is arranged on the side of the rotating shaft 503. The through slot 502 provided on the inner liner 501 facilitates the air inside the sintering furnace 1 to communicate with each other, and the rotating shaft 503 is driven to rotate by the rotating motor 504. The inner liner 501 drives the rotating ring 403 to rotate in the rotating groove 402, so that the permanent magnet in the inner liner 501 is fully in contact with the gas, thereby improving the quality of the permanent magnet. The furnace cover assembly 6 includes a rotating hinge 601, a sealing furnace cover 602, a handle 603 and a sealing ring 604; the outer side of the sintering furnace 1 is provided with a rotating hinge 601, the side of the rotating hinge 601 is provided with a sealing furnace cover 602, one side of the sealing furnace cover 602 is provided with a handle 603, and the other side of the sealing furnace cover 602 is provided with a sealing ring 604. The sealing ring 604 on the sealing furnace cover 602 keeps the interior of the sintering furnace 1 sealed to avoid affecting the sintering quality of the permanent magnets. The sealing furnace cover 602 is opened by the handle 603 and the rotating hinge 601 to facilitate the transport of the processed permanent magnets out of the sintering furnace 1. The air intake assembly 7 includes a refrigeration mechanism 701, a blower 702, an air supply pipe 703, a diversion layer 704 and an air injection port 705; the top surface of the support plate 301 is provided with a refrigeration mechanism 701, and the side surface of the refrigeration mechanism 701 is provided with a blower 702. The refrigeration mechanism 701 An air supply pipe 703 is provided on the top surface, and a diverter layer 704 is provided at the output end of the air supply pipe 703. The diverter layer 704 is provided on the inner side of the sintering furnace 1, and an air jet 705 is provided on the inner side of the diverter layer 704. There are multiple groups of air jets 705. The air cooled by the refrigeration mechanism 701 is sent into the interior of the device through the air supply pipe 703 by a blower 702, and the cold air is dispersed through the hollow diverter layer 704, and then evenly sprayed toward the inner tank 501 through the air jet 705, so that the permanent magnet inside is quickly cooled.
[0027] During operation, the air inside the sintering furnace 1 is easily communicated through the through slots 502 opened on the inner tank 501. The air cooled by the refrigeration mechanism 701 is sent into the interior of the device through the air delivery pipe 703 by the blower 702. The cold air is dispersed through the hollow diversion layer 704 and then evenly sprayed toward the inner tank 501 through the air jet 705, so that the permanent magnet inside is quickly cooled.
[0028] The rotating shaft 503 is driven to rotate by the rotating motor 504, and the rotating ring 403 is driven to rotate in the rotating groove 402 through the inner liner 501 to limit the rotation direction of the inner liner 501, so that the permanent magnet in the inner liner 501 is fully in contact with the gas, thereby improving the quality of the permanent magnet;
[0029] After the permanent magnets are cooled, the sealed furnace cover 602 is opened by means of the handle 603 and the rotating hinge 601, so as to facilitate the transport of the processed permanent magnets out of the sintering furnace 1;
[0030] The vibration generated during the operation of the device is transmitted by the buffer support 201, and the vibration is absorbed and offset by the shock absorbing damper 202 and the shock absorbing spring 203, so as to maintain the stability of the device and increase the service life of the device.
[0031] Through the above steps, the shock absorbing component 2 is used to provide a shock absorbing effect for the device, so that the device runs more stably, the support component 3 provides a stable support for the device to prevent the device from sliding during operation, the air intake component 7 is used to evenly rush cold air into the interior of the device to quickly cool the permanent magnet, the permanent magnet placed inside is rotated by the rotating component 5, and the rotating seat component 4 is used to provide support for the rotating component 5, so that the permanent magnet is fully in contact with the gas, which is convenient for improving the quality of the product. After cooling is completed, the permanent magnet is conveniently carried out of the device through the furnace cover component 6.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A sintering air intake structure for permanent magnet processing, comprising a sintering furnace (1); characterized in that: The invention also comprises a shock absorbing assembly (2), a supporting assembly (3), a rotating seat assembly (4), a rotating assembly (5), a furnace cover assembly (6) and an air intake assembly (7); the shock absorbing assembly (2) is arranged on the outer side of the sintering furnace (1), the supporting assembly (3) is arranged on the bottom surface of the shock absorbing assembly (2), the rotating seat assembly (4) is arranged on the inner side of the sintering furnace (1), the rotating assembly (5) is arranged on the inner side of the rotating seat assembly (4), the furnace cover assembly (6) is arranged on the outer side of the sintering furnace (1), and the air intake assembly (7) is arranged on the top surface of the supporting assembly (3).
2. The sintering air intake structure for permanent magnet processing according to claim 1, characterized in that: The shock absorbing assembly (2) comprises a buffer support (201), a shock absorbing damper (202), a shock absorbing spring (203) and a shock absorbing bin (204); the buffer support (201) is arranged on the outside of the sintering furnace (1); the shock absorbing damper (202) is arranged on the bottom surface of the buffer support (201); the shock absorbing damper (202) is arranged in four groups; the shock absorbing spring (203) is arranged on the outside of the shock absorbing damper (202); and the shock absorbing bin (204) is arranged on the bottom surface of the shock absorbing damper (202).
3. The sintering air intake structure for permanent magnet processing according to claim 2, characterized in that: The support assembly (3) comprises a support plate (301), a support column (302) and an anti-skid pad (303); the bottom surface of the shock absorbing chamber (204) is provided with a support plate (301), the bottom surface of the support plate (301) is provided with a support column (302), four groups of support columns (302) are provided, and the bottom surface of the support column (302) is provided with an anti-skid pad (303).
4. The sintering air intake structure for permanent magnet processing according to claim 1, characterized in that: The rotating seat assembly (4) comprises a support ring (401), a rotating groove (402) and a rotating ring (403); a support ring (401) is arranged on the inner side of the sintering furnace (1), and two groups of support rings (401) are arranged; a rotating groove (402) is opened on the inner side of the support ring (401), and a rotating ring (403) is arranged inside the rotating groove (402).
5. The sintering air intake structure for permanent magnet processing according to claim 4, characterized in that: The rotating assembly (5) comprises an inner liner (501), a through slot (502), a rotating shaft (503) and a rotating motor (504); the inner liner (501) is arranged on the inner side of the rotating ring (403); the outer side of the inner liner (501) is provided with a through slot (502); the through slot (502) is provided in multiple groups; the side of the inner liner (501) is provided with a rotating shaft (503); and the side of the rotating shaft (503) is provided with a rotating motor (504).
6. The sintering air intake structure for permanent magnet processing according to claim 1, characterized in that: The furnace cover assembly (6) comprises a rotating hinge (601), a sealing furnace cover (602), a handle (603) and a sealing ring (604); a rotating hinge (601) is arranged on the outer side of the sintering furnace (1), a sealing furnace cover (602) is arranged on the side of the rotating hinge (601), a handle (603) is arranged on one side of the sealing furnace cover (602), and a sealing ring (604) is arranged on the other side of the sealing furnace cover (602).
7. The sintering air intake structure for permanent magnet processing according to claim 3, characterized in that: The air intake assembly (7) comprises a refrigeration mechanism (701), a blower (702), an air supply pipe (703), a flow separation layer (704) and an air jet (705); the top surface of the support plate (301) is provided with the refrigeration mechanism (701), the side surface of the refrigeration mechanism (701) is provided with the blower (702), the top surface of the refrigeration mechanism (701) is provided with an air supply pipe (703), the output end of the air supply pipe (703) is provided with a flow separation layer (704), the flow separation layer (704) is provided on the inner side of the sintering furnace (1), the inner side of the flow separation layer (704) is provided with an air jet (705), and the air jet (705) is provided in multiple groups.