Heat treatment equipment facilitating rapid cooling of workpiece

By using air cooling components and air duct components in the heat treatment equipment, the problem of rapid cooling of workpieces in the prior art is solved, and the rapid cooling of workpieces and the improvement of processing efficiency is achieved.

CN222504991UActive Publication Date: 2025-02-18BEIJING LONGXIANG ZHENGYE MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421330556.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-18
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing heat treatment devices are difficult to quickly cool down workpieces, resulting in increased workpiece removal and subsequent processing time.

Method used

A heat treatment device is designed, using air cooling components and air duct components, forming a negative pressure through a pumping fan, combining an N-shaped air duct and air cooling components (including a water curtain mechanism and a water spray mechanism) to accelerate the cooling and cooling of the workpiece.

Benefits of technology

It realizes rapid cooling and cooling of workpieces, shortens the heat treatment time of workpieces, facilitates workpiece removal and subsequent processing, and improves workpiece processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222504991U_ABST
Patent Text Reader

Abstract

The heat treatment equipment comprises a heat treatment furnace body, an air duct assembly is arranged in the heat treatment furnace body and comprises two partition plates, the two partition plates are arranged on the two sides of the interior of the heat treatment furnace body respectively, and channels are formed by the partition plates and the inner walls of the adjacent sides of the heat treatment furnace body; an interval gap is formed between the top surface of one partition plate and the inner top surface of the heat treatment furnace body, an air inlet communicated with the outside of the heat treatment furnace body is formed in the side wall of the lower end of a channel formed by the partition plate in a penetrating mode, and an air cooling assembly covers an outer port of the air inlet; an interval gap is formed between the bottom face of the other partition plate and the inner bottom face of the heat treatment furnace body, an air exhaust hole is formed in the inner top face of a channel formed by the partition plate in a penetrating mode, and an air exhaust fan is installed in the air exhaust hole; the air cooling assembly enables the temperature of air entering the heat treatment furnace body to be lower than the room temperature, the air channel assembly forms an N-shaped air channel, it is ensured that external cold air makes full contact with a workpiece, and therefore cooling of the workpiece is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment equipment, in particular to a heat treatment equipment which is convenient for rapid cooling of a workpiece. Background Art

[0002] After casting, metal workpieces usually need to be heat treated according to the material to achieve the required material properties. The heat treatment device is a container equipment made of refractory materials. It uses gas or electricity as a heating source and the workpiece is placed inside for heating.

[0003] At present, after the heat treatment device heats the workpiece, it is difficult to cool it down quickly. Workers need to wait for the workpiece to dissipate heat before they can take the workpiece out, which increases the heat treatment time of the workpiece. For this reason, we propose a heat treatment device that facilitates rapid cooling of the workpiece. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a heat treatment equipment that facilitates rapid cooling of workpieces. The air cooling component makes the temperature of air entering the heat treatment furnace body lower than the room temperature. The air duct component constitutes an N-shaped air duct to ensure sufficient contact between the external cold air and the workpiece, thereby accelerating the cooling of the workpiece.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A heat treatment device for facilitating rapid cooling of a workpiece, comprising a heat treatment furnace body, wherein an air duct assembly is arranged inside the heat treatment furnace body, and the air duct assembly comprises two baffles, which are arranged on both sides of the heat treatment furnace body and form a channel with adjacent side inner walls;

[0007] A gap is provided between the top surface of one of the partitions and the inner top surface of the heat treatment furnace body, and an air inlet communicating with the outside of the heat treatment furnace body is provided through the lower end side wall of the channel formed by the partition, and the outer end of the air inlet is covered with an air cooling component;

[0008] There is a gap between the bottom surface of the other partition and the inner bottom surface of the heat treatment furnace body, and the inner top surface of the channel formed by this partition is penetrated by an exhaust hole connected to the outside of the heat treatment furnace body, and an exhaust fan with wind direction facing upward is installed in the exhaust hole.

[0009] As a preferred solution of the heat treatment equipment for facilitating rapid cooling of workpieces described in the utility model, the air cooling component includes a water curtain mechanism and a water spray mechanism, the water curtain mechanism covers the outer port of the air inlet, and the water spray mechanism is located on the top of the water curtain mechanism.

[0010] As a preferred solution of the heat treatment equipment for facilitating rapid cooling of workpieces described in the utility model, the water curtain mechanism includes a plurality of water guide plates, the water guide plates are stacked at intervals and cover the outer ports of the air inlet, and the water guide plates are in a continuous S shape and are placed vertically.

[0011] As a preferred solution of the heat treatment equipment for facilitating rapid cooling of workpieces described in the utility model, the water spray mechanism includes a water tank, a pump body, a spray pipe and a connecting pipe, the water tank is located below the bottom of the water curtain mechanism, the spray pipe is installed on the top of the water curtain mechanism, the pump body is installed inside the water tank, and the connecting pipe connects the pump body and the spray pipe.

[0012] As a preferred solution of the heat treatment equipment for facilitating rapid cooling of workpieces described in the utility model, the outer side of the heat treatment furnace body is provided with a protective shell covering the air cooling component, and the outer surface of the protective shell is provided with a square opening corresponding to the air inlet.

[0013] As a preferred solution of the heat treatment equipment for facilitating rapid cooling of workpieces described in the utility model, the outer surface of the partition is a smooth plane, and the end surface is an arc surface.

[0014] As a preferred solution of the heat treatment equipment for facilitating rapid cooling of workpieces described in the utility model, an electric heater is arranged on the inner top of the heat treatment furnace body between two partitions, a furnace opening is arranged on the front end face of the heat treatment furnace body between the two partitions, and a sealing door covering the furnace opening is movably connected to the heat treatment furnace body.

[0015] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0016] The exhaust fan extracts the air inside the channel formed by the partition to create negative pressure, and the bottom surface of the partition has a gap, close to the workpiece, so the hot air around the workpiece enters the channel formed by the partition under negative pressure and is discharged from the heat treatment furnace body by the exhaust fan;

[0017] When the outside air passes through the air inlet, it will contact the air cooling component, which absorbs heat from the outside air and cools it down, so that the temperature of the air entering the heat treatment furnace body is lower than the room temperature. Under the attraction of negative pressure, the outside air flows along the channel formed by the partition and contacts the workpiece for heat exchange, thereby accelerating the cooling of the workpiece in this cycle;

[0018] The partition separates the air inlet and the exhaust hole to form an N-shaped air duct, ensuring sufficient contact between the outside cold air and the workpiece, thereby accelerating the cooling of the workpiece, and then making it easier for workers to take out the workpiece, facilitate subsequent workpiece processing, and improve the efficiency of workpiece processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The figure is a schematic diagram of the appearance of a heat treatment device that facilitates rapid cooling of a workpiece.

[0020] Figure 2 The present invention is a schematic diagram of a heat treatment furnace body of a heat treatment equipment which facilitates rapid cooling of a workpiece.

[0021] Figure 3 The present invention is a cross-sectional view of a heat treatment furnace body of a heat treatment equipment which facilitates rapid cooling of a workpiece.

[0022] Figure 4 A schematic diagram of an air cooling component of a heat treatment device that facilitates rapid cooling of a workpiece.

[0023] Figure 5 A schematic diagram of an air cooling component of a heat treatment device that facilitates rapid cooling of a workpiece.

[0024] Among them: 1. Heat treatment furnace body; 2. Partition; 3. Air inlet; 4. Exhaust hole; 5. Exhaust fan; 6. Water guide plate; 7. Water tank; 8. Pump body; 9. Connecting pipe; 10. Spray pipe; 11. Protective shell; 12. Square mouth; 13. Electric heater; 14. Furnace mouth; 15. Sealed door. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Example 1

[0029] Please refer to Figures 1 to 5As shown in the figure, it is the first embodiment of the utility model, which provides a heat treatment device for facilitating rapid cooling of a workpiece, including a heat treatment furnace body 1, wherein an air duct assembly is arranged inside the heat treatment furnace body 1, and the air duct assembly includes two partitions 2, which are arranged on both sides of the interior of the heat treatment furnace body 1 and form a channel with the adjacent side inner walls; there is a gap between the top surface of one of the partitions 2 and the inner top surface of the heat treatment furnace body 1, and the lower end side wall of the channel formed by the partition 2 is penetrated by an inlet connected to the outside of the heat treatment furnace body 1. The air inlet 3 is provided with an air cooling component on the outer end of the air inlet 3; there is a gap between the bottom surface of the other partition 2 and the inner bottom surface of the heat treatment furnace body 1, and the inner top surface of the channel formed by the partition 2 is penetrated with an exhaust hole 4 connected with the outside of the heat treatment furnace body 1, and an exhaust fan 5 with an upward wind direction is installed in the exhaust hole 4. After the workpiece is heated inside the heat treatment furnace body 1, the exhaust fan 5 is started, and the exhaust fan 5 extracts the air inside the channel formed by the partition 2 to create a negative pressure, and the partition 2 The bottom surface has a spacing gap, which is close to the workpiece, so the hot air around the workpiece enters the channel formed by the partition 2 under the attraction of negative pressure and is discharged from the heat treatment furnace body 1 by the exhaust fan 5. The space between the two partitions 2 also forms a negative pressure due to the air being sucked out. Since the top surface of the other partition 2 has a spacing gap, the channel formed by the other partition 2 is drawn air. Under the action of air pressure, the channel sucks in external air from the air inlet 3. When the external air passes through the air inlet 3, it will contact the air cooling component. The air cooling component absorbs heat and cools the external air, so that the temperature of the air entering the heat treatment furnace body 1 is lower than the room temperature. The external air flows along the channel formed by the partition 2 under the attraction of negative pressure and contacts the workpiece for heat exchange, thereby circulating and accelerating the cooling of the workpiece. The partition 2 separates the air inlet 3 and the exhaust hole 4 to form an N-shaped air duct, ensuring that the external cold air is fully in contact with the workpiece, thereby accelerating the cooling of the workpiece, and then facilitating the workers to take out the workpiece, facilitating the subsequent processing of the workpiece, and improving the efficiency of workpiece processing.

[0030] Specifically, an electric heater 13 is provided at the inner top of the heat treatment furnace body 1 between the two partitions 2, a furnace opening 14 is provided at the front end surface of the heat treatment furnace body 1 between the two partitions 2, and a sealing door 15 covering the furnace opening 14 is movably connected to the heat treatment furnace body 1.

[0031] Specifically, the outer surface of the partition 2 is a smooth plane, and the end surface is an arc surface, which is conducive to the flow of air along the channel formed by the partition 2.

[0032] Specifically, the air cooling assembly includes a water curtain mechanism and a water spray mechanism, the water curtain mechanism covers the outer port of the air inlet 3, the water spray mechanism is located on the top of the water curtain mechanism, the water curtain mechanism includes a plurality of water guide plates 6, the water guide plates 6 are stacked at intervals and cover the outer port of the air inlet 3, the shape of the water guide plates 6 is a continuous S shape and is placed vertically, the water spray mechanism includes a water tank 7, a pump body 8, a spray pipe 10 and a connecting pipe 9, the water tank 7 is located below the bottom of the water curtain mechanism, the spray pipe 10 is installed on the top of the water curtain mechanism, the pump body 8 is installed inside the water tank 7, and the connecting pipe 9 connects the pump body 8 with the spray pipe 10. The principle of the air cooling assembly is as follows: the water tank 7 of the water spray mechanism is filled with water and is transported to the spray pipe 10 by the pump body 8. The spray pipe 10 evenly sprinkles the water on the top surface of the water curtain mechanism. The water flows along the water guide plate 6 of the water curtain mechanism under the action of gravity. The continuous S-shaped water guide plate 6 significantly increases the surface area of ​​the water and prolongs the water flow time. The outside air flows from the gaps between the water guide plate 6 to the air inlet 3. The water evaporates faster under the action of the airflow, and the evaporation of water absorbs heat to reduce the temperature of the air flowing through.

[0033] Specifically, a protective shell 11 covering the air cooling assembly is disposed on the outer side of the heat treatment furnace body 1. A square opening 12 is penetrated through the outer surface of the protective shell 11 corresponding to the air inlet 3. The protective shell 11 protects the air cooling assembly and improves the neatness and beauty of the appearance.

[0034] The utility model provides a heat treatment equipment that is convenient for rapid cooling of workpieces. Its working principle is as follows: after the workpiece is heated inside the heat treatment furnace body 1, the exhaust fan 5 is started, and the exhaust fan 5 extracts the air inside the channel formed by the partition 2 to create a negative pressure. The bottom surface of the partition 2 has a gap, which is close to the workpiece, so the hot air around the workpiece enters the channel formed by the partition 2 under the suction of the negative pressure and is discharged from the heat treatment furnace body 1 by the exhaust fan 5. The space between the two partitions 2 also forms a negative pressure due to the sucked air. Since the top surface of the other partition 2 has a gap, the channel formed by the other partition 2 is drawn air. Under the action of air pressure, the channel sucks in external air from the air inlet 3. When the external air passes through the air inlet 3, it will contact the air cooling component, and the air cooling component absorbs heat and cools the external air. The principle of the air cooling component is as follows: the water tank 7 of the water spraying mechanism Water is contained inside and transported to the spray pipe 10 by the pump body 8. The spray pipe 10 evenly sprinkles the water on the top surface of the water curtain mechanism. The water flows along the water guide plate 6 of the water curtain mechanism under the action of gravity. The continuous S-shaped water guide plate 6 significantly increases the surface area of ​​the water and prolongs the water flow time. The outside air flows to the air inlet 3 from the gaps between the water guide plate 6. The water will evaporate faster under the action of the air flow, and the evaporation of water will absorb heat to reduce the temperature of the air flowing through, so that the temperature of the air entering the heat treatment furnace body 1 is lower than the room temperature. The outside air flows along the channel formed by the partition 2 under the attraction of negative pressure and contacts with the workpiece for heat exchange, thereby circulating and accelerating the cooling of the workpiece. The partition 2 separates the air inlet 3 and the air extraction hole 4 and forms an N-shaped air duct, ensuring that the outside cold air is fully in contact with the workpiece, thereby accelerating the cooling of the workpiece, and then facilitating the workers to take out the workpiece, facilitating the subsequent processing of the workpiece, and improving the efficiency of workpiece processing.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A heat treatment device for facilitating rapid cooling of a workpiece, comprising a heat treatment furnace body (1), characterized in that: The heat treatment furnace body (1) is provided with an air duct assembly, which comprises two partition plates (2) which are arranged on two sides of the heat treatment furnace body (1) and form a channel with adjacent side inner walls; A gap is provided between the top surface of one of the partitions (2) and the inner top surface of the heat treatment furnace body (1), and an air inlet (3) communicating with the outside of the heat treatment furnace body (1) is provided through the lower side wall of the channel formed by the partition (2), and the outer end of the air inlet (3) is covered with an air cooling component; There is a gap between the bottom surface of the other partition (2) and the inner bottom surface of the heat treatment furnace body (1), and the inner top surface of the channel formed by the partition (2) is penetrated by an exhaust hole (4) connected to the outside of the heat treatment furnace body (1), and an exhaust fan (5) with an upward wind direction is installed in the exhaust hole (4).

2. A heat treatment device for facilitating rapid cooling of a workpiece according to claim 1, characterized in that: The air cooling component comprises a water curtain mechanism and a water spray mechanism, wherein the water curtain mechanism covers the outer port of the air inlet (3), and the water spray mechanism is located on the top of the water curtain mechanism.

3. A heat treatment device for facilitating rapid cooling of a workpiece according to claim 2, characterized in that: The water curtain mechanism comprises a plurality of water guide plates (6), the water guide plates (6) are stacked at intervals and cover the outer ends of the air inlet (3), and the outer shape of the water guide plates (6) is a continuous S-shape and is placed vertically.

4. A heat treatment device for facilitating rapid cooling of a workpiece according to claim 2, characterized in that: The water spray mechanism comprises a water tank (7), a pump body (8), a spray pipe (10) and a connecting pipe (9); the water tank (7) is located below the bottom of the water curtain mechanism; the spray pipe (10) is installed on the top of the water curtain mechanism; the pump body (8) is installed inside the water tank (7); and the connecting pipe (9) connects the pump body (8) and the spray pipe (10).

5. The heat treatment equipment for facilitating rapid cooling of a workpiece according to claim 1, characterized in that: The outer side of the heat treatment furnace body (1) is provided with a protective shell (11) covering the air cooling component, and the outer surface of the protective shell (11) is provided with a square opening (12) corresponding to the air inlet (3).

6. The heat treatment equipment for facilitating rapid cooling of a workpiece according to claim 1, characterized in that: The outer surface of the partition (2) is a smooth plane, and the end surface is a circular arc surface.

7. The heat treatment equipment for facilitating rapid cooling of a workpiece according to claim 1, characterized in that: An electric heater (13) is arranged at the inner top of the heat treatment furnace body (1) between two partitions (2), a furnace opening (14) is opened at the front end surface of the heat treatment furnace body (1) between the two partitions (2), and a sealing door (15) covering the furnace opening (14) is movably connected to the heat treatment furnace body (1).