Pipeline corrosion detection sampling device

By designing a pipeline corrosion detection and sampling device, grinding and water extraction device to grind the outer wall of the pipeline and circulating the water extraction device, the problem of difficulty in efficient sampling and analysis of pipeline corrosion in the prior art is solved, and efficient collection of corrosive microorganisms and Analysis to help select corrosion-resistant pipe materials and extend the service life of the pipe.

CN222505902UActive Publication Date: 2025-02-18ZHONGZI SHENGYU TRANSPORTATION DESIGN & RES CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420748836.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-02-18
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The prior art is difficult to effectively sample and analyze pipeline corrosion, which makes it difficult to determine the cause of corrosion and select corrosion-resistant pipeline materials.

Method used

A pipe corrosion detection and sampling device is designed, including a base, a support frame, a grinding assembly, a collection box, a telescopic device and a liquid extraction device. The device grinds the outer wall of the pipe by grinding the grinding assembly, and the resulting debris fall into the water in the collection box. The liquid extraction device circulates the water to extract the microorganisms in the mixture quickly mix with water to improve the microorganism collection efficiency.

Benefits of technology

The microbial sampling analysis of the pipe corrosion site is realized, which can determine the substances that cause pipe corrosion, helps to select more corrosion-resistant pipe materials, and extends the service life of the pipe.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222505902U_ABST
    Figure CN222505902U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of corrosion detection sampling, in particular to a pipeline corrosion detection sampling device which comprises a base, a support frame, a collecting box, a telescopic device a and a placing plate, the supporting frame is installed on the base, and the grinding assembly is arranged on the supporting frame. The collecting box is located below the grinding assembly, water is stored in the collecting box, and a sampling assembly used for collecting microorganisms in the water is arranged in the collecting box; in a working state, the sampling assembly is immersed in water; fixed ends of the telescopic devices a are connected with the inner wall of the collecting box; the placing plate is connected with the telescopic end of the telescopic device a, and a clamping assembly for clamping and fixing a to-be-sampled pipeline is arranged on the placing plate. The sampling device provided by the utility model is simple to operate and convenient to use, and can meet the requirement of sampling the corrosion part on the surface of the pipeline.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of corrosion detection sampling, in particular to a pipeline corrosion detection sampling device. Background Art

[0002] A pipeline is a device connected by pipes, pipe connectors and valves for conveying gas, liquid or fluid with solid particles. Usually, the fluid is pressurized by blowers, compressors, pumps and boilers, and then flows from the high-pressure part of the pipeline to the low-pressure part. It can also be conveyed by the fluid's own pressure or gravity. Pipelines are widely used, mainly in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, water conservancy projects and various industrial installations. Due to the large span of pipeline laying and the fact that pipelines are often buried underground, the complexity of the pipeline laying environment is further increased. As the service life increases, the pipeline contacts various substances in the environment and other factors, causing it to be corroded and damaged. In order to analyze the cause of pipeline corrosion, it is necessary to sample and analyze the corroded pipeline. Utility Model Content

[0003] The utility model aims to provide a pipeline corrosion detection sampling device in view of the problems existing in the background technology.

[0004] The technical solution of the utility model: a pipeline corrosion detection sampling device, comprising a base, and also comprising a support frame, which is installed on the base, and a grinding component is arranged on the support frame;

[0005] A collecting box is located below the polishing assembly. Water is stored in the collecting box. A sampling assembly for collecting microorganisms in the water is provided in the collecting box. In the working state, the sampling assembly is immersed in water.

[0006] A telescopic device a, whose fixed end is connected to the inner wall of the collection box;

[0007] A placement plate is connected to the telescopic end of the telescopic device a, and a clamping assembly for clamping and fixing the pipeline to be sampled is provided on the placement plate.

[0008] Preferably, the grinding assembly includes a driving device a and a grinding piece; the grinding piece is installed on the output shaft of the driving device a; the fixed end of the driving device a is connected to the support frame, and the output shaft of the driving device a is distributed vertically downward.

[0009] Preferably, the sampling assembly includes a filter part a, a filter part b and an attachment part; the filter part a is connected to the inner wall of the collecting box, and filter holes a are evenly arranged on the outer peripheral surface of the filter part a; the filter part b is sleeved on the outside of the filter part a, and the filter part b is detachably connected to the inner wall of the collecting box, and filter holes b are evenly arranged on the outer peripheral surface of the filter part b; a receiving space for filling the attachment part is enclosed between the inner wall of the filter part b and the outer peripheral surface of the filter part a.

[0010] Preferably, it also includes a pumping device; a water outlet port and a water return port are provided on the collecting box; the water outlet port is connected to the interior of the filter part a; the water outlet port, the pumping device and the water return port are connected in sequence.

[0011] Preferably, both the filter part a and the filter part b are cylindrical structures.

[0012] Preferably, it also includes a fastener;

[0013] A flange plate is provided on the outer peripheral surface of the filter part b; a mounting hole is provided on the flange plate; a threaded blind hole is provided on the inner wall of the collection box; the fastener, the mounting hole and the threaded blind hole correspond one to one, and the fastener passes through the mounting hole and is screwed into the threaded blind hole.

[0014] Preferably, it also includes a height adjustment component and a drive component;

[0015] The height adjustment assembly includes a driving device b, a threaded rod and a mounting frame; the driving device b is installed on the base, and the driving device b is connected to the threaded rod through transmission; the threaded rod is rotatably connected to the base; the mounting frame is slidably connected to the support frame and is threadedly connected to the threaded rod;

[0016] The driving assembly comprises a telescopic device b and a sliding member; the fixed end of the telescopic device b is connected to the mounting frame, and the telescopic end of the telescopic device b is connected to the sliding member; the sliding member is slidably connected to the mounting frame; and the sliding member is connected to the polishing assembly.

[0017] Compared with the prior art, the above technical solution of the utility model has the following beneficial technical effects:

[0018] The sampling device provided by the utility model is simple to operate and convenient to use. The pipeline to be sampled is fixed on the placement plate by a clamping component, and the sampling location is directed toward the grinding component. The location of the pipeline outer wall with the most serious corrosion is often the surface supported by the lower peripheral surface of the pipeline. After fixing, the position of the above-mentioned pipeline is adjusted by controlling the telescopic device a, the height adjustment component and the driving component to use the grinding component to grind the pipeline outer wall. The debris generated by the grinding falls into the collection box. The pumping device is operated to circulate and extract the water in the collection box. The water flow in the collection box allows the microorganisms in the fallen impurities and the water to mix quickly, so as to improve the efficiency of the attachment part in collecting the microorganisms. After the microorganisms are collected by the attachment part, they are cultured and the types of microorganisms are analyzed, so as to know which substance causes the most serious damage to the pipeline in the current pipeline use environment, and then a more corrosion-resistant pipeline can be selected for construction and use according to the analysis result, so as to improve the service life of the pipe body and meet the needs of sampling and analyzing microorganisms at the corroded part on the surface of the corroded pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The present invention is a schematic structural diagram of an embodiment of the present invention.

[0020] Figure 2 This is a schematic structural diagram of a sampling component in an embodiment of the present utility model.

[0021] Figure numerals: 1. base; 2. support frame; 3. driving device b; 4. threaded rod; 5. mounting frame; 6. telescopic device b; 7. driving device a; 8. grinding piece; 9. placement plate; 10. clamping assembly; 11. collecting box; 12. telescopic device a; 13. liquid extraction device; 14. filter part a; 15. filter part b; 16. attachment part. DETAILED DESCRIPTION

[0022] Embodiment 1

[0023] like Figure 1-2 As shown, a pipeline corrosion detection sampling device proposed by the utility model includes a base 1, a support frame 2, a placement plate 9 and a collection box 11;

[0024] The support frame 2 is connected to the base 1; a grinding assembly is arranged on the support frame 2; the grinding assembly includes a driving device a7 and a grinding piece 8; the grinding piece 8 is a grinding disc, and the grinding piece 8 is installed on the output shaft of the driving device a7; the fixed end of the driving device a7 is connected to the support frame 2, and the output shaft of the driving device a7 is vertically distributed downward;

[0025] The collecting box 11 is located below the polishing assembly. Water is contained in the collecting box 11. A sampling assembly for collecting microorganisms in the water is arranged in the collecting box 11. The sampling assembly is immersed in the water.

[0026] In an optional embodiment, the sampling assembly includes a filter portion a14, a filter portion b15 and an attachment portion 16; the filter portion a14 is connected to the inner wall of the collection box 11, the filter portion a14 is a hollow structure with one end open, and filter holes a are evenly arranged on the outer peripheral surface of the filter portion a14; the filter portion b15 is sleeved on the outer side of the filter portion a14, the filter portion b15 is detachably connected to the inner wall of the collection box 11, and filter holes b are evenly arranged on the outer peripheral surface of the filter portion b15; an accommodating space for filling the attachment portion 16 is surrounded between the inner wall of the filter portion b15 and the outer peripheral surface of the filter portion a14; wherein the attachment portion 16 is an elastic sleeve structure with an ultrafiltration membrane, the attachment portion 16 is sleeved on the outer side of the filter portion a14, and when the filter portion a14 and the filter portion b15 are installed in coordination, the filter portion b15 is pressed against the attachment portion 16;

[0027] The collecting box 11 is provided with a water outlet port and a water return port; the water outlet port is connected to the interior of the filter part a14; the liquid inlet port of the pumping device 13 is connected to the water outlet port through a pipeline, and the liquid outlet port of the pumping device 13 is connected to the water return port through a pipeline. The operation of the pumping device 13 causes the water in the collecting box 11 to flow, so as to speed up the attachment part 16 to collect the microorganisms dispersed in the water.

[0028] In another optional embodiment, the filter part a14 and the filter part b15 are both cylindrical structures; a flange plate is provided on the outer circumferential surface of the filter part b15; a mounting hole is provided on the flange plate; a threaded blind hole is provided on the inner wall of the collecting box 11, and a bolt is passed through the mounting hole and threaded into the threaded blind hole to fix the flange plate in the collecting box 11.

[0029] The telescopic device a12 is located in the collecting box 11, the fixed end of the telescopic device a12 is connected to the inner wall of the collecting box 11, and the telescopic end of the telescopic device a12 is connected to the placement plate 9; the placement plate 9 is provided with a clamping assembly 10 for clamping and fixing the pipeline to be sampled.

[0030] In an optional embodiment, the clamping assembly 10 includes a bracket, a clamping plate and a screw; a plurality of brackets are provided, and the plurality of brackets are connected to the placement plate 9 and are symmetrically distributed in two groups; the screw, the clamping plate and the bracket correspond one to one, and a handle is provided at one end of the screw, and the screw thread is connected to the bracket and rotated to connect the clamping plate; the clamping plate is slidably connected to the placement plate 9; a plurality of clamping plates are located between the two groups of brackets, and since the existing pipelines are basically circular pipes, the end surface of the clamping plate used to fit the pipeline is set as a curved surface; the handle is rotated to adjust the position of the clamping plate to press the clamping plates on both sides to the pipeline to be tested; a bolt is provided on the bracket to tighten the screw to serve as a limiting component.

[0031] Embodiment 2

[0032] like Figure 1-2 As shown, the pipeline corrosion detection sampling device proposed by the utility model, compared with the first embodiment, this embodiment also includes a height adjustment component and a driving component;

[0033] The height adjustment assembly includes a driving device b, a threaded rod 4 and a mounting frame 5; the driving device b is installed on the base 1, and the driving device b is connected to the threaded rod 4 through transmission; the threaded rod 4 is rotatably connected to the base 1; the mounting frame 5 is slidably connected to the support frame 2 and is threadedly connected to the threaded rod 4.

[0034] The driving assembly is installed on the mounting frame 5; the driving assembly includes a telescopic device b6 and a sliding member; the fixed end of the telescopic device b6 is connected to the mounting frame 5, and the telescopic end of the telescopic device b6 is connected to the sliding member to drive the sliding member to move along the length direction of the pipeline to be sampled fixed on the placement plate 9; the sliding member is slidably connected to the mounting frame 5; the sliding member is connected to the polishing assembly; that is, the fixed end of the driving device a7 is connected to the sliding member.

[0035] To summarize, the pipe to be sampled is fixed on the placement plate 9 by the clamping assembly, and the sampling location is facing the grinding assembly. The place where the outer wall of the pipe is most severely corroded is often the surface supported by the lower circumference of the pipe; after fixing, the position of the above-mentioned pipe is adjusted by controlling the telescopic device a12, the height adjustment component and the drive component to use the grinding assembly to grind the outer wall of the pipe. The debris generated by the grinding falls into the collection box 11, and the pumping device 13 is operated to circulate and extract the water in the collection box 11. The water flow in the collection box 11 causes the microorganisms in the falling impurities and the water to mix quickly, so as to improve the efficiency of the attachment part 16 in collecting microorganisms; after the attachment part 16 collects the microorganisms, they are cultured and the types of microorganisms are analyzed, so as to know which substance causes the most serious damage to the pipe in the current pipe use environment, and then a more corrosion-resistant pipe can be selected for construction and use according to the analysis results, thereby improving the service life of the pipe body.

[0036] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A pipeline corrosion detection sampling device, comprising a base (1); characterized in that: Also includes A support frame (2) is mounted on the base (1), and a grinding component is arranged on the support frame (2); A collecting box (11) is located below the polishing assembly. The collecting box (11) contains water. A sampling assembly for collecting microorganisms in the water is provided in the collecting box (11). In a working state, the sampling assembly is immersed in water. A telescopic device a (12), the fixed end of which is connected to the inner wall of the collection box (11); A placement plate (9) is connected to the telescopic end of the telescopic device a (12), and a clamping assembly (10) for clamping and fixing the pipeline to be sampled is provided on the placement plate (9).

2. A pipeline corrosion detection sampling device according to claim 1, characterized in that: The grinding assembly comprises a driving device a (7) and a grinding piece (8); the grinding piece (8) is mounted on the output shaft of the driving device a (7); the fixed end of the driving device a (7) is connected to the support frame (2), and the output shaft of the driving device a (7) is vertically distributed downward.

3. A pipeline corrosion detection sampling device according to claim 1, characterized in that: The sampling assembly comprises a filter part a (14), a filter part b (15) and an attachment part (16); the filter part a (14) is connected to the inner wall of a collection box (11), and filter holes a are evenly arranged on the outer peripheral surface of the filter part a (14); the filter part b (15) is sleeved on the outer side of the filter part a (14), the filter part b (15) is detachably connected to the inner wall of the collection box (11), and filter holes b are evenly arranged on the outer peripheral surface of the filter part b (15); and a receiving space for filling the attachment part (16) is formed between the inner wall of the filter part b (15) and the outer peripheral surface of the filter part a (14).

4. A pipeline corrosion detection sampling device according to claim 3, characterized in that: It also includes a liquid pumping device (13); a water outlet port and a water return port are provided on the collection box (11); the water outlet port is connected to the interior of the filter part a (14); the water outlet port, the liquid pumping device (13) and the water return port are connected in sequence.

5. A pipeline corrosion detection sampling device according to claim 3, characterized in that: The filter part a (14) and the filter part b (15) are both cylindrical structures.

6. A pipeline corrosion detection sampling device according to claim 3, characterized in that: Also includes a fastener; A flange plate is provided on the outer peripheral surface of the filter part b (15); a mounting hole is provided on the flange plate; a threaded blind hole is provided on the inner wall of the collection box (11); the fixing piece, the mounting hole and the threaded blind hole correspond to each other, and the fixing piece passes through the mounting hole and is screwed into the threaded blind hole.

7. A pipeline corrosion detection sampling device according to claim 1, characterized in that: Also included are a height adjustment assembly and a drive assembly; The height adjustment assembly comprises a driving device b, a threaded rod (4) and a mounting frame (5); the driving device b is mounted on the base (1), and the driving device b is connected to the threaded rod (4) through transmission; the threaded rod (4) is rotatably connected to the base (1); the mounting frame (5) is slidably connected to the support frame (2) and is threadably connected to the threaded rod (4); The driving assembly comprises a telescopic device b (6) and a sliding member; the fixed end of the telescopic device b (6) is connected to the mounting frame (5), and the telescopic end of the telescopic device b (6) is connected to the sliding member; the sliding member is slidably connected to the mounting frame (5); and the sliding member is connected to the polishing assembly.