Intelligent safety distribution box

By integrating communication sockets and plugs in the smart distribution box, and using guide columns and guide holes to achieve blind plug-in and docking, the problem of inconvenient wiring connection between the current limiter and the touch display screen is solved, and the wiring is realized Convenient connection and disassembly improve the safety and reliability of the distribution box.

CN222508493UActive Publication Date: 2025-02-18ZHEJIANG DIERSUN TECH CO LTD
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Patent Information

Application Number
CN202421124146.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-18
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the existing smart distribution box, the wiring connection between the current limiter and the touch display is relatively inconvenient, and it is easy to be damaged during disassembly and assembly.

Method used

Design an intelligent and secure distribution box, with the housing of the current limit protector integrated communication socket, and an integrated communication plug on the inner side of the face frame. It can be blindly inserted and docked through the guide column and guide hole, and is fixed by screw locking and fixing. Communication is connected to the display module through the cable hole position and the cable guide hole.

Benefits of technology

It realizes convenient connection and disassembly of communication cables, avoids damage to cables, and improves the safety and reliability of the distribution box.

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    Figure CN222508493U_ABST
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Abstract

The utility model relates to an intelligent safety distribution box, which comprises a base and a detachable end cover, a current limiting protector is correspondingly mounted in the base, the end cover comprises a face frame and a flip cover, the face frame is fixed with the open end of the base through screws, a display module is arranged in the flip cover, and the display module is in communication connection with the current limiting protector; a shell of the current limiting protector is provided with a communication socket in an integrated mode, a communication plug matched with the communication socket in an inserted mode is arranged on the inner side of the face frame in an integrated mode, when the communication socket and the communication plug are inserted in place, the face frame is matched in place relative to the base, and the communication plug is provided with a communication flat cable in an integrated mode. A flat cable hole position allowing the communication flat cable to penetrate through is arranged at the hinged position, close to the turning cover, of the face frame, the turning cover is provided with a flat cable guide hole which is always aligned and communicated with the flat cable hole position during turning, and the communication flat cable penetrates through the flat cable hole position and the flat cable guide hole and is in communication connection with the display module in the turning cover. According to the structure, the communication flat cable is always disassembled and assembled along with the end cover, so that the communication flat cable is not easy to damage and is safer and more reliable to use.
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Description

Technical Field

[0001] The utility model relates to the field of electrical equipment and is an intelligent safety distribution box for installing a current limiting protector. Background Art

[0002] The distribution box is a box used to install electrical equipment. Usually, circuit breakers, switch components, etc. are installed inside to play the role of disconnection and protection control of electrical equipment. With the development of intelligent modernization, traditional circuit breakers and air switches are gradually being replaced by existing intelligent distribution equipment. Similarly, the distribution box also needs to be adapted to the existing intelligent protectors. The traditional distribution box structure, such as the application publication number CN117559240A published in the Chinese patent literature, the application publication date is February 13, 2024, and the invention name is "A smart distribution box", which discloses a distribution box body with a flip cover, and the distribution box body is provided with a bracket structure for installing the distribution equipment. Although this type of distribution box has a large internal space and is easy to install and use, its overall size is large and its aesthetics is poor. It is obviously not suitable for use as a distribution box for existing current limiting protectors. The existing current limiting protector usually needs to be used in conjunction with an external touch screen, so the corresponding distribution box also needs to be designed with a corresponding display module. However, since the current limiting protector is installed in the distribution box and the touch screen is designed on the flip cover, a flexible cable is required to connect the touch screen and the current limiting protector. However, the disadvantage of using a cable to directly connect the touch screen and the current limiting protector is that when the current limiting protector is disassembled and assembled, it is necessary to manually plug and unplug the cable. Because the cable connection must be firm and reliable, it is often laborious to plug and unplug the cable. Excessive force can easily cause the cable to be pulled and damaged, resulting in scrapping. For this reason, the existing intelligent distribution box structure needs to be improved. Summary of the invention

[0003] In order to overcome the above shortcomings, the purpose of the utility model is to provide an intelligent safety distribution box in the art, so as to solve the technical problems that the wiring connection between the display module and the current limiting protector in the flip cover of the existing similar distribution boxes is inconvenient and the wiring is easily damaged during disassembly. The purpose is achieved through the following technical solutions.

[0004] A smart safety distribution box, the distribution box comprises a base and a detachable end cover, the base is provided with an installation position corresponding to the installation of a current limiting protector, the end cover comprises a face frame and a flip cover hinged relative to the face frame, the face frame is fixed to the open end of the base by screws, a display module is provided in the flip cover, and the display module and the current limiting protector are connected for communication; the key points of the structure are that the shell of the current limiting protector is integrated with a communication socket, the inner side of the face frame is integrated with a communication plug that is plugged with the communication socket, and when the communication socket and the communication plug are plugged in place, the face frame is matched in place relative to the base, the communication plug is integrated with a communication cable, the face frame is provided with a cable hole position adapted for the communication cable to pass through at the hinge of the flip cover, the flip cover is provided with a cable guide hole that is always aligned and connected with the cable hole position when flipped, the communication cable passes through the cable hole position and the cable guide hole, and is connected to the display module in the flip cover for communication. Through the above structure, the communication cable is convenient to be disassembled and connected, thereby facilitating the assembly and use of the distribution box and the current limiting protector. When the distribution box is repeatedly disassembled and assembled, the communication cable is always disassembled and assembled together with the end cover, so it is not easy to be damaged, and it is safer and more reliable to use.

[0005] A pair of guide holes are provided on both sides of the housing of the current limiting protector near the communication socket, and guide posts are provided on both sides of the inner side of the face frame of the end cover near the communication plug for alignment with the guide holes, that is, the communication plug is guided to align and plug with the communication socket through alignment with the guide posts and the guide holes. With this structure, alignment and plugging of the communication plug with the communication socket is more convenient and reliable.

[0006] The communication socket is integrated with screw holes on both sides, and the communication plug is integrated with connection holes aligned with the screw holes on both sides, and the connection holes penetrate the end face of the face frame. When the communication plug and the communication socket are plugged in place, the connection holes are aligned with the screw holes and the locking screws are screwed into the end face of the face frame to form a locking fixation. When the locking fixation is done, the face frame and the current limiting protector are fixed. Through this structure, the reliability of the conductive connection between the communication plug and the communication socket is further improved, and it is not easy to loosen.

[0007] The flip cover is provided with a hinged part that is movably hinged with the cable hole, and the hinged part is provided with the cable guide hole. Through this structure, the installation of the communication cable is convenient, and at the same time, the communication cable is effectively protected and is not easily damaged.

[0008] The base is provided with wiring holes around it, and screw seats are provided on both sides of the top of the base. The current limiting protector is placed in the base and slides along the width direction of the base, and the shell of the current limiting protector is fixedly connected to the adjustment bracket on both sides. The adjustment bracket is provided with an adjustment sliding hole corresponding to the screw hole of the screw seat when the current limiting protector slides and adjusts in the base. The face frame of the end cover is provided with a perforation aligned with the screw seat, and the face frame, the adjustment bracket, and the base are locked and fixed by screws through the perforations, the adjustment sliding holes, and the screw seats. Through this structure, the current limiting protector is set to slide and adjust relative to the base, which is convenient for the wiring operation in the width direction of the current limiting protector, that is, when the interface of the current limiting protector is close to the wiring hole of the base, it is convenient to thread the wires and wire. After wiring, it is adjusted to the desired position. After the communication plug is docked and positioned with the communication socket, the face frame, the adjustment bracket, and the base are fixed by screws, so that the current limiting protector can be reliably installed and fixed, which is more convenient.

[0009] The gateway module is positioned inside the face frame of the end cover, and the network module is clamped and limited between the face frame and the base when the face frame and the base are fixed, and the gateway module and the display module share the same communication cable to connect the communication plug. Through this structure, the end cover integrates the gateway module, has wireless communication function, and is more convenient to use.

[0010] The flap and the face frame are hinged to form a movable connection through a damping hinge. With this structure, the flap can be turned over more reliably and safely.

[0011] The flip cover includes a panel and a limiting frame, the panel and the limiting frame are fixed by screws, and the panel and the limiting frame clamp and limit the display module. This structure facilitates the installation of the display module.

[0012] The panel of the flip cover is a plastic panel with a glass panel attached to the end surface, and the middle of the panel is hollowed out to provide a hollow portion corresponding to the display range of the display module. This structure is more beautiful on the one hand, and convenient for display and touch operation of the display module on the other hand.

[0013] The utility model has a compact structure, and the connection of the communication cable is labor-saving and quick. The communication cable is not easily damaged by repeated disassembly and assembly of the current limiting protector in the distribution box. The utility model is safer and more reliable to use, and is suitable for use as a distribution box for various current limiting protectors, or for improvement of the structure of similar distribution boxes. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the explosion structure of the utility model Figure 1 .

[0015] Figure 2 This is a schematic diagram of the explosion structure of the utility model Figure 2 .

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the utility model in the open state of the flip cover.

[0017] The serial numbers and names in the figure are: 1. current limiting protector, 101. communication socket, 102. screw hole, 103. guide hole, 104. adjustment bracket, 105. adjustment slide hole, 2. base, 201. wiring hole, 202. screw seat, 3. face frame, 301. wiring hole, 302. connecting hole, 303. communication plug, 304. guide column, 4. flip cover, 401. limit frame, 4011. hinge part, 4012. cable guide hole, 402. display module, 403. panel, 5. damping hinge. Implementation

[0018] The utility model is now further described with reference to the accompanying drawings.

[0019] like Figure 1-Figure 3 As shown, the intelligent safety distribution box includes a base 2 and a detachable end cover. The base is provided with an installation position corresponding to the installation of the current limiting protector 1. The end cover includes a face frame 3 and a flip cover 4 that is hinged and flipped relative to the face frame. The face frame and the open end of the base are fixed by screws, and the current limiting protector is limited to be located between the face frame and the base when the face frame and the base are fixed. The flip cover includes a panel 403, a display module 402 and a limit frame 401. The display module is clamped and limited to be located between the face frame and the limit frame when the panel and the limit frame are fixed with screws. The shell end face of the above-mentioned current limiting protector is integrated with a communication socket 101, and the inner side of the face frame is integrated with a communication plug 303 that is plugged and matched with the communication socket, and when the communication socket and the communication plug are plugged in place, the face frame is matched in place relative to the base. The communication plug is integrated with a communication cable, and a cable hole 301 for the communication cable to pass through is provided at the hinge of the face frame near the flip cover. The flip cover is provided with a hinge part 4011 which is movably hinged to the cable hole, and the hinge part is provided with a cable guide hole 4012 which is always connected to the above-mentioned cable hole when flipped. The communication cable passes through the cable hole and the cable guide hole and is connected to the display module in the flip cover for communication.

[0020] In order to realize reliable alignment connection between the communication plug 303 and the communication socket 101, a pair of guide holes 103 are provided on both sides of the housing of the current limiting protector 1 near the communication socket, and guide posts 304 are provided on both sides of the inner side of the face frame 3 of the end cover near the communication plug, which are aligned with the guide holes, that is, the communication plug and the communication socket are guided to align and plug through the alignment of the guide posts and the guide holes. Furthermore, screw holes 102 are integrated on both sides of the communication socket, and connection holes 302 aligned with the screw holes are integrated on both sides of the communication plug, and the connection holes pass through the end face of the face frame. When the communication plug and the communication socket are plugged in place, the connection holes are aligned with the screw holes and the locking screws are screwed in from the end face of the face frame to form a locking fixation, and when locked, the face frame and the current limiting protector are fixed.

[0021] In order to facilitate the wiring operation of the current limiting protector in the base, the base 2 is provided with wiring holes 201 around it, and screw seats 202 are provided on both sides of the top of the base. The current limiting protector 1 is placed in the base and slides along the width direction of the base, and the shell of the current limiting protector is fixedly connected to the adjustment bracket 104 on both sides. The adjustment bracket is provided with an adjustment slide hole 105 corresponding to the screw hole of the screw seat when the current limiting protector slides and adjusts in the base. The face frame 3 of the end cover is provided with a through hole aligned with the screw seat. The face frame, the adjustment bracket and the base are locked and fixed by screws passing through the through holes, the adjustment slide holes and the screw seats.

[0022] In order to facilitate the end cover to have wireless communication function, a gateway module can also be positioned inside the face frame 3 of the end cover. The network module is clamped and limited between the face frame 3 and the base 2 when they are fixed, and the gateway module and the display module share the same communication cable to connect the communication plug 303.

[0023] In order to reduce the collision between the flip cover 4 and the face frame 3 when flipping, the flip cover and the face frame are hinged by a damping hinge 5, so as to protect the flip cover from being easily damaged. In order to improve the aesthetics of the flip cover and the practicality of the operation of the display module 402, the panel 403 of the flip cover is a plastic panel with a glass panel attached to the end surface, and the middle of the panel is hollowed out to provide a hollow portion corresponding to the display range of the display module.

[0024] The method of using the intelligent safety distribution box is as follows: when in use, the end cover and the base 2 of the distribution box are in a separated state. First, the current limiting protector 1 is installed in the installation position corresponding to the base, and then the flap 4 of the end cover of the distribution box is opened. The communication plug 303 of the face frame 3 and the communication socket 101 of the current limiting protector are blindly connected through the guide column 304 and the guide hole 103. After the docking is completed, the connection holes 302 on both sides of the communication plug are screwed through the screw holes 102 on both sides of the communication socket to complete the firm connection between the communication socket and the communication plug. Finally, the face frame and the base are screwed and fixed to complete the installation of the distribution box. The whole process is convenient and efficient. Repeated disassembly and assembly of the distribution box is not easy to damage the communication cable.

[0025] The above contents are intended to illustrate the technical means of the utility model, but not to limit the technical scope of the utility model. Those skilled in the art can make obvious improvements or substitutions to the utility model in combination with existing common knowledge, which also fall within the protection scope of the claims of the utility model.

Claims

1. An intelligent safety distribution box, comprising a base (2) and a detachable end cover, wherein the base is provided with an installation position corresponding to the installation of a current limiting protector (1), the end cover comprises a face frame (3) and a flip cover (4) hinged relative to the face frame, the face frame and the open end of the base are fixed by screws, a display module (402) is provided in the flip cover, and the display module is connected to the current limiting protector for communication; characterized in that The shell of the current limiting protector (1) is integrated with a communication socket (101), and the inner side of the face frame (3) is integrated with a communication plug (303) that is plugged into the communication socket. When the communication socket and the communication plug are plugged into place, the face frame is plugged into place relative to the base (2). The communication plug is integrated with a communication cable. The face frame is provided with a cable hole (301) adapted to allow the communication cable to pass through at a hinged portion near the flip cover. The flip cover is provided with a cable guide hole (4012) that is always aligned with and communicates with the cable hole when flipped over. The communication cable passes through the cable hole and the cable guide hole and is communicatively connected to the display module (402) in the flip cover (4).

2. The intelligent safety distribution box according to claim 1 is characterized in that A pair of guide holes (103) are provided on both sides of the shell of the current limiting protector (1) near the communication socket (101), and guide posts (304) are provided on both sides of the inner side of the face frame (3) of the end cover near the communication plug (303) for being aligned and plugged with the guide holes, that is, the communication plug is guided to be aligned and plugged with the communication socket through the alignment of the guide posts and the guide holes.

3. The intelligent safety distribution box according to claim 1 is characterized in that Screw holes (102) are integrated on both sides of the communication socket (101), and connection holes (302) aligned with the screw holes are integrated on both sides of the communication plug (303), and the connection holes pass through the end surface of the face frame (3). When the communication plug and the communication socket are plugged into place, the connection holes are aligned with the screw holes and locking screws are screwed into the end surface of the face frame to form a locking fixation. When the locking fixation is formed, the face frame and the current limiting protector (1) are fixed.

4. The intelligent safety distribution box according to claim 1 is characterized in that The flip cover (4) is provided with a hinged portion (4011) that is movably hinged with the cable hole (301), and the hinged portion is provided with the cable guide hole (4012).

5. The intelligent safety distribution box according to claim 1 is characterized in that The base (2) is provided with wiring holes (201) around the periphery, and screw seats (202) are provided on both sides of the top of the base. The current limiting protector (1) is placed in the base and slides along the width direction of the base, and the two sides of the shell of the current limiting protector are fixedly connected to the adjustment bracket (104). The adjustment bracket is provided with an adjustment sliding hole (105) corresponding to the screw hole of the screw seat when the current limiting protector slides and adjusts in the base. The face frame (3) of the end cover is provided with a through hole aligned with the screw seat. The face frame, the adjustment bracket and the base are locked and fixed by screws passing through the through holes, the adjustment sliding holes and the screw seats.

6. The intelligent safety distribution box according to claim 1 is characterized in that A gateway module is positioned inside the face frame (3) of the end cover, and the network module is clamped and limited between the face frame and the base (2) when the face frame and the base (2) are fixed. The gateway module and the display module share the same communication cable to connect the communication plug (303).

7. The intelligent safety distribution box according to claim 1 is characterized in that The flap (4) and the face frame (3) are hinged to form a movable connection via a damping hinge (5).

8. The intelligent safety distribution box according to claim 1 is characterized in that The flip cover (4) comprises a panel (403) and a limiting frame (401), the panel and the limiting frame are fixed by screws, and the display module (402) is clamped and limited between the panel and the limiting frame.

9. The intelligent safety distribution box according to claim 8, characterized in that The panel (403) of the flip cover (4) is a plastic panel with the end surface bonded to a glass panel, and the middle of the panel is hollowed out to provide a hollow portion corresponding to the display range of the display module (402).

Citation Information

Patent Citations

  • Intelligent distribution box

    CN117559240A