Positioning and clamping device for flange drilling

By designing a flange drilling positioning clamping device including a mounting frame, adaptive clamping seat and clamping adjustment seat, the problems of low efficiency of flange ring drilling and complicated manual operation in the prior art are solved, and the problem of low operation efficiency and complicated manual operation in the prior art is realized. Automatic loading, positioning and unloading improves processing efficiency and accuracy.

CN222511579UActive Publication Date: 2025-02-21SUZHOU SAINTES INTELLIGENT EQUIP CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421240645.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-21
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When drilling, the existing flange rings are mainly installed through a clamping device with a fixed structure, which affects processing efficiency and requires manual loading, clamping and unloading.

Method used

A flange drilling positioning clamping device is designed, including a mounting frame, adaptive clamping seat, clamping adjustment seat, switching rotary arm, clamping assembly and limiting assembly. Through the function switching components and control worm, the position adjustment of the clamping seat and the synchronous control of the clamping block are realized, and the flange is loaded, processed and positioned, and discharged and disassembled with the automatic loading and unloading device.

Benefits of technology

The automatic loading, processing positioning and unloading of flanges is realized, which simplifies operation, saves manpower, and improves processing efficiency and accuracy of drilling position.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222511579U_ABST
    Figure CN222511579U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of flange machining, in particular to a flange drilling positioning and clamping device which comprises a mounting frame, a clamping assembly and a limiting assembly, an adaptive clamping seat is rotatably arranged on one side of the mounting frame through a function switching assembly, and a clamping adjusting seat is arranged in the center of one side of the adaptive clamping seat. Two switching rotating arms are horizontally and symmetrically arranged on the two sides of the clamping adjusting seat, two overhanging arms are horizontally and symmetrically arranged on one side of the mounting frame, the two switching rotating arms horizontally and movably penetrate through the two overhanging arms through bearings correspondingly, and the adaptive clamping seat with the clamping assembly is movably arranged on one side of the mounting frame through the function switching assembly. By adjusting the position and orientation of the adaptive clamping seat, the functions of feeding, machining positioning and discharging dismounting of flanges can be achieved in cooperation with an existing automatic feeding and discharging device, operation is easy and convenient, manpower is saved, under the cooperation effect of the limiting assembly, in the drilling machining process, the posture is kept stable, the drilling position is accurate and reliable, and the machining efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of flange processing, in particular to a flange drilling positioning clamping device. Background Art

[0002] Flange is also called flange flange or flange. Flange is a part that connects pipes to each other and is used to connect pipe ends. It is also used as flange on the inlet and outlet of equipment to connect two equipments. When processing flange ring, it needs to be positioned and drilled by drilling equipment.

[0003] During drilling operations, existing flange rings are mainly installed by means of compression and fixation with bolts and pressure blocks or by clamping and fixing with multi-jaw chucks. The clamping devices are mostly fixed structures. During installation, loading, clamping and unloading are mainly performed manually, which affects processing efficiency. Utility Model Content

[0004] The utility model aims to provide a flange drilling positioning clamping device to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a flange drilling positioning clamping device, the flange drilling positioning clamping device comprising:

[0006] A mounting frame, one side of the mounting frame is provided with an adaptable clamping seat through the rotation of a function switching component, a clamping adjustment seat is provided at the center of one side of the adaptable clamping seat, two switching rotating arms are horizontally symmetrically provided on both sides of the clamping adjustment seat, one side of the mounting frame is horizontally symmetrically provided with two cantilever arms, the two switching rotating arms are respectively horizontally movable through the two cantilever arms through bearings, and the function switching component includes a control worm;

[0007] A clamping assembly, the clamping assembly is arranged in an adaptable clamping seat, and the clamping assembly includes four clamping blocks;

[0008] The limiting assembly is arranged between two cantilever arms of the mounting frame, and the limiting assembly comprises a sliding frame and a limiting rod.

[0009] Preferably, a bearing frame is horizontally provided on one side of the cantilever arm of the mounting frame, and the control worm is vertically plugged into one side of the bearing frame through a bearing, and a switching arm on one side of the clamping adjustment seat is sleeved with a worm gear, and the worm gear is meshed and connected with one side of the control worm.

[0010] Preferably, a rotation cavity is provided in the adaptive clamping seat, a control disk is rotatably provided in the rotation cavity, four guide grooves are symmetrically provided on one side of the rotation cavity of the adaptive clamping seat, four clamping blocks are respectively slidably inserted into the four guide grooves, and a flange is commonly sleeved on one side of the four guide grooves.

[0011] Preferably, a synchronous control thread is provided on one side of the control disk close to the guide groove, and thread grooves are provided on one side of the four guide grooves close to the synchronous control thread, and the four guide grooves are respectively meshed and connected with the synchronous control thread of the control disk through the thread grooves.

[0012] Preferably, an adjustment shaft is provided in the middle of the side of the control disk close to the clamping adjustment seat, an adjustment groove is opened in the center of one side of the clamping adjustment seat, one side of the adjustment shaft is inserted into the adjustment groove and is sleeved with a driven bevel gear, a switching arm on the side of the clamping adjustment seat away from the worm gear is provided with a drive box, a conveying shaft of the drive box is inserted into the adjustment groove and is provided with a drive bevel gear, and one side of the drive bevel gear is meshed and connected with the driven bevel gear.

[0013] Preferably, sliding grooves are provided on opposite sides of the two cantilever arms, and the two sides of the sliding frame are respectively slidably inserted into the two sliding grooves, a telescopic push rod is horizontally provided between one side of the sliding frame and the mounting frame, a hanging plate is horizontally provided on one side of the adjustment groove of the clamping adjustment seat, and the limit rod is horizontally arranged on one side of the sliding frame, and when the clamping seat is vertically set, one side of the upper end of the hanging plate overlaps the lower end of the limit rod for limiting the position.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] By movably arranging the adaptive clamping seat with the clamping assembly on one side of the mounting frame in the function switching assembly, during the flange processing operation, by adjusting the position and orientation of the adaptive clamping seat, the flange loading, processing positioning and unloading and disassembly functions can be performed in cooperation with the existing automatic loading and unloading device. The operation is simple and convenient, and manpower is saved. Moreover, with the cooperation of the limit assembly, the posture remains stable during the drilling processing, and the drilling position is accurate and reliable, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model from the first perspective;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0018] Figure 3 This is a schematic diagram of the connection structure of the clamping and adjusting seat of the utility model;

[0019] Figure 4 It is a partial side cut schematic diagram of the structure of the utility model;

[0020] Figure 5 For this utility model Figure 4 Schematic diagram of part A;

[0021] Figure 6 For this utility model Figure 4 Schematic diagram of part B.

[0022] In the figure: mounting frame 1, adapting clamping seat 2, clamping adjustment seat 3, switching arm 4, driving box 5, worm gear 6, control worm 7, control plate 8, guide groove 9, clamping block 10, flange 11, adjusting shaft 12, driven bevel gear 13, driving bevel gear 14, slide groove 15, sliding frame 16, limit rod 17, hanging plate 18, synchronous control thread 19, telescopic push rod 20. DETAILED DESCRIPTION

[0023] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 6 , the utility model provides two technical solutions:

[0025] Embodiment 1

[0026] A flange drilling positioning clamping device, one side of the mounting frame 1 is provided with an adaptable clamping seat 2 through rotation of a function switching component, a clamping adjustment seat 3 is provided at the center of one side of the adaptable clamping seat 2, two switching rotating arms 4 are provided horizontally and symmetrically on both sides of the clamping adjustment seat 3, one side of the mounting frame 1 is provided with two cantilever arms horizontally and symmetrically, the two switching rotating arms 4 respectively penetrate the two cantilever arms horizontally through bearings, the function switching component includes a control worm 7, the clamping component is arranged in the adaptable clamping seat 2, the clamping component includes four clamping blocks 10, one side of the cantilever arm on one side of the mounting frame 1 is horizontally provided with a bearing frame, the control worm 7 is vertically plugged into one side of the bearing frame through a bearing, a switching rotating arm 4 on one side of the clamping adjustment seat 3 is sleeved with a worm gear 6, and the worm gear 6 is meshed and connected with one side of the control worm 7, a self-rotation cavity is opened in the adaptable clamping seat 2, a control disk 8 is provided for rotation in the self-rotation cavity, the adaptable clamping seat 2 is located at the rotation position One side of the cavity is symmetrically provided with four guide grooves 9, and four clamping blocks 10 are respectively slidably inserted into the four guide grooves 9. A flange 11 is commonly sleeved on one side of the four guide grooves 9. A synchronous control thread 19 is provided on the side of the control disk 8 close to the guide groove 9. Four guide grooves 9 are provided with thread grooves on one side close to the synchronous control thread 19, and the four guide grooves 9 are respectively meshed and connected with the synchronous control thread 19 of the control disk 8 through the thread grooves. An adjusting shaft 12 is provided in the middle of the side of the control disk 8 close to the clamping adjustment seat 3, and an adjusting groove is provided at the center of one side of the clamping adjustment seat 3. One side of the adjusting shaft 12 is inserted into the adjusting groove and sleeved with a driven bevel gear 13. A driving box 5 is provided on the switching arm 4 on the side of the clamping adjustment seat 3 away from the worm gear 6. A conveying shaft of the driving box 5 is provided with a driving bevel gear 14 inserted into the adjusting groove, and one side of the driving bevel gear 14 is meshed and connected with the driven bevel gear 13.

[0027] When the adaptable clamping seat 2 is in a horizontal posture and is in a drilling processing state, when the adaptable clamping seat 2 is provided with a side of the clamping block 10 facing upward, the flange 11 can be intermittently fed by the vertical feeding device, so that the clamping block 10 clamps the flange 11, and when the adaptable clamping seat 2 is provided with a side of the clamping block 10 facing downward, the clamping block 10 can be retracted to allow the flange 11 to fall naturally;

[0028] When a feeding conveyor belt is horizontally arranged below the mounting frame 1, the flange 11 can naturally fall onto the conveyor belt for removal, thus reducing labor costs;

[0029] The orientation of the adaptive clamping seat 2 is controlled, and the rotation of the worm 7 is controlled by a motor drive. The worm 7 controls the switching arm 4 connected to the worm gear 6 and the adaptive clamping seat 2 to adjust the position. The worm gear 6 and the control worm 7 are both high-strength metal structures, which provide stable power output for the rotation of the adaptive clamping seat 2. The clamping block 10 clamps the flange 11, and the rotation of the bevel gear 14 is driven by a motor to control the control disk 8 connected to the driven bevel gear 13. When the control disk 8 rotates, the four clamping blocks 10 are synchronously controlled through the synchronous control thread 19 on one side to complete the clamping and disassembly of the flange 11. When the adaptive clamping seat 2 rotates, the drive box 5 rotates synchronously with the switching arm 4, and the clamping block 10 will not be loose when the adaptive clamping seat 2 rotates.

[0030] Embodiment 2

[0031] On the basis of the first embodiment, the vertical posture of the clamping seat 2 is positioned and limited. The limit assembly is arranged between the two cantilever arms of the mounting frame 1. The limit assembly includes a sliding frame 16 and a limit rod 17. A slide groove 15 is opened on the opposite side of the two cantilever arms. The two sides of the sliding frame 16 are horizontally slidably inserted into the two slide grooves 15 respectively. A telescopic push rod 20 is horizontally arranged between one side of the sliding frame 16 and the mounting frame 1. A hanging plate 18 is horizontally arranged on one side of the adjusting groove of the clamping adjustment seat 3. The limit rod 17 is horizontally arranged on one side of the sliding frame 16. When the clamping seat 2 is vertically set, the hanging plate 18 is arranged horizontally on one side of the sliding frame 16. One side of the upper end of the connecting plate 18 overlaps the lower end of the limiting rod 17 to limit the setting. When the adapting clamping seat 2 is in a vertical posture, although it will not shake at will under the mechanical principle of the control worm 7 and the worm gear 6, in order to improve the drilling accuracy of the flange 11, when the connecting plate 18 overlaps the lower end of the limiting rod 17, the control worm 7 is rotated and pressed down to keep the vertical posture of the adapting clamping seat 2 stable. At the same time, the limiting rod 17 can share the weight of the adapting clamping seat 2 after clamping the flange 11, thereby improving the service life of the control worm 7 and the worm gear 6 and improving the processing stability.

[0032] In addition, the drilling process of the flange 11 can be a horizontal feed process with multiple drill bits, which improves the processing efficiency and reduces the labor cost;

[0033] The adaptable clamping seat 2 can be detachably connected with the clamping adjustment seat 3. When disassembling and connecting, the driven bevel gear 13 can be meshed and connected with the driving bevel gear 14. It can still be used when dealing with flanges 11 of different sizes and specifications, and has a wide range of applications.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flange drilling positioning clamping device, characterized in that: The flange drilling positioning clamping device comprises: A mounting frame (1), wherein an adaptable clamping seat (2) is rotatably provided on one side of the mounting frame (1) through a function switching assembly, a clamping adjustment seat (3) is provided at the center of one side of the adaptable clamping seat (2), two switching rotating arms (4) are horizontally symmetrically provided on both sides of the clamping adjustment seat (3), two cantilever arms are horizontally symmetrically provided on one side of the mounting frame (1), the two switching rotating arms (4) respectively penetrate the two cantilever arms through bearings for horizontal movement, and the function switching assembly comprises a control worm (7); A clamping assembly, the clamping assembly being arranged in an adaptable clamping seat (2), the clamping assembly comprising four clamping blocks (10); A limit assembly is provided between two cantilever arms of the mounting frame (1), and the limit assembly comprises a sliding frame (16) and a limit rod (17).

2. A flange drilling positioning clamping device according to claim 1, characterized in that: A bearing frame is horizontally arranged on one side of the cantilever arm of one side of the mounting frame (1); a control worm (7) is vertically plugged into one side of the bearing frame through a bearing; a switching rotating arm (4) on one side of the clamping adjustment seat (3) is sleeved with a worm gear (6), and the worm gear (6) is meshedly connected with one side of the control worm (7).

3. A flange drilling positioning clamping device according to claim 2, characterized in that: The adaptable clamping seat (2) is provided with a rotation cavity, a control disk (8) is rotatably provided in the rotation cavity, and the adaptable clamping seat (2) is symmetrically provided with four guide grooves (9) on one side of the rotation cavity, four clamping blocks (10) are respectively slidably inserted into the four guide grooves (9), and a flange (11) is commonly sleeved on one side of the four guide grooves (9).

4. A flange drilling positioning clamping device according to claim 3, characterized in that: The control disk (8) is provided with a synchronous control thread (19) on one side close to the guide groove (9), and the four guide grooves (9) are provided with a thread groove on one side close to the synchronous control thread (19), and the four guide grooves (9) are respectively meshed and connected with the synchronous control thread (19) of the control disk (8) through the thread groove.

5. A flange drilling positioning clamping device according to claim 4, characterized in that: An adjusting shaft (12) is provided in the middle of a side of the control disk (8) close to the clamping adjustment seat (3); an adjusting groove is provided in the center of one side of the clamping adjustment seat (3); one side of the adjusting shaft (12) is inserted into the adjusting groove and sleeved with a driven bevel gear (13); a switching rotating arm (4) on a side of the clamping adjustment seat (3) away from the worm gear (6) is provided with a driving box (5); a conveying shaft of the driving box (5) is inserted into the adjusting groove and provided with a driving bevel gear (14); and one side of the driving bevel gear (14) is meshed and connected with the driven bevel gear (13).

6. A flange drilling positioning clamping device according to claim 5, characterized in that: A slide groove (15) is provided on opposite sides of the two cantilever arms, and the two sides of the sliding frame (16) are respectively slidably inserted into the two slide grooves (15) horizontally, and a telescopic push rod (20) is horizontally provided between one side of the sliding frame (16) and the mounting frame (1), and a hanging plate (18) is horizontally provided on one side of the adjustment groove of the clamping adjustment seat (3), and a limit rod (17) is horizontally arranged on one side of the sliding frame (16), and when the clamping seat (2) is vertically arranged, one side of the upper end of the hanging plate (18) overlaps with the lower end of the limit rod (17) to limit the position.

Citation Information

Cited By

  • Punching device for flange machining

    CN119703170A