Automatic numerical control ceramic body cutter jumping machine
By designing an automatic CNC ceramic body cutter machine, using the programming of CNC chassis, screw guide linear module, rotating electromechanical module and other components, the automatic cutter processing of ceramic embryo bodies is realized, and the manual cutter jumping process in ceramic product production is solved. The problems of long-term consumption, low output and unstable quality have improved production efficiency and product quality.
Patent Information
- Application Number
- CN202420904157.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the production of existing ceramic products, the jumping knife process relies on manual operation, resulting in long time, low output, uneven quality, and high labor costs.
An automatic CNC ceramic body jumper machine is designed, including a programming CNC chassis, a lead screw guide rail linear module, a rotating electromechanical module, a rotating head plate, a rotating head clamp, a tool, a pneumatic chuck, a drive motor and a rack. Through the collaborative work of these components, automatic tool jump processing of ceramic embryo bodies is realized.
Compared with the traditional manual tool jumping processing method, the automatic CNC ceramic body tool jumping machine has the advantages of high accuracy, low time consumption and stable quality, which can improve production efficiency and reduce labor costs.
Smart Images
Figure CN222511908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic numerical control equipment, in particular to an automatic numerical control ceramic blank jump cutter machine. Background Art
[0002] When the production of ceramic products requires a knife-jumping process, most manufacturers currently use manual operation. This is because the manual process is very demanding on the skills of the master, is time-consuming, has low output, uneven quality, and high labor costs. Therefore, providing an automatic ceramic body knife-jumping machine to solve the above problems has always been a demand of ceramic knife-jumping process manufacturers. Utility Model Content
[0003] In order to make up for the above shortcomings, the utility model provides an automatic CNC ceramic body jump cutter machine, aiming to improve the current manual jump cutter processing of ceramic products, the problem of long time consumption, low output and uneven quality.
[0004] The utility model is achieved in this way:
[0005] The utility model provides an automatic CNC ceramic blank jumping machine, comprising a programmed CNC chassis, a screw guide linear module, a rotating electromechanical module, a rotating head plate, a rotating head clamp, a tool, a pneumatic chuck, a driving motor and a frame, wherein the programmed CNC chassis is arranged on one side of the frame, the screw guide linear module is installed above the frame to drive the rotating electromechanical module to move, the rotating head plate is installed at the output end of the rotating electromechanical module, the rotating head clamp is connected to the tool and the rotating head plate, a rotating spindle is rotatably arranged on the table plate of the frame, the pneumatic chuck is arranged at the top end of the rotating spindle, and the driving motor is installed inside the frame to drive the rotating spindle to rotate.
[0006] In one embodiment of the utility model, the screw guide linear module includes a screw guide lateral movement module and a screw guide vertical movement module, the screw guide lateral movement module is installed on the upper rear side of the frame, the screw guide vertical movement module is arranged on the front side of the screw guide lateral movement module, and the screw guide lateral movement module drives the screw guide vertical movement module to move and adjust in the lateral position.
[0007] In one embodiment of the utility model, the rotating electromechanical module includes a servo motor and a worm reducer, the servo motor is arranged on the front side of the screw guide rail vertical movement module, and the screw guide rail vertical movement module drives the servo motor to move in the vertical direction, and the worm reducer connects the servo motor and the rotating head plate.
[0008] In an embodiment of the utility model, an air slip ring is arranged inside the frame, and the air slip ring is connected and installed with the rotating main shaft.
[0009] In an embodiment of the utility model, the driving motor is connected to the rotating spindle via a pulley.
[0010] The beneficial effects of the utility model are as follows: the pneumatic chuck can fix the ceramic body by sucking it, and the screw guide rail linear module drives the rotating electromechanical module and the tool to move in the horizontal and vertical directions. The rotating electromechanical module drives the tool to rotate and change the angle through the rotating head plate and the rotating head clamp. At the point where the tool with the changed angle is connected to the ceramic body, the driving motor drives the ceramic body on the pneumatic chuck to rotate through the rotating spindle, and cooperates with the tool to complete the automatic tool jumping processing of the ceramic body. Compared with the traditional manual tool jumping processing method, it has the advantages of high precision, low time consumption, and high quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0012] Figure 1 It is a structural schematic diagram of an automatic numerically controlled ceramic body cutting machine provided by an embodiment of the utility model;
[0013] Figure 2 This is a circuit schematic diagram for implementing the utility model.
[0014] In the figure: 1. Programmable CNC chassis; 2-1. Screw guide rail transverse movement module; 2-2. Screw guide rail vertical movement module; 3. Servo motor; 4. Worm reducer; 5. Rotating head plate; 6. Rotating head clamp; 7. Tool; 8. Pneumatic chuck; 9. Drive motor; 10. Rotating spindle; 11. Air slip ring; 12. Frame. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] Example
[0017] See also Figure 1 and Figure 2The utility model provides an automatic CNC ceramic blank jumper, including the utility model provides an automatic CNC ceramic blank jumper, including a programming CNC chassis 1, a screw guide linear module, a rotating electromechanical module, a rotating head plate 5, a rotating head clamp 6, a tool 7, a pneumatic chuck 8, a drive motor 9 and a frame 12. The programming CNC chassis 1 is arranged on one side of the frame 12, the screw guide linear module is installed above the frame 12 to drive the rotating electromechanical module to move, and the rotating head plate 5 is installed at the output end of the rotating electromechanical module. The rotating head clamp 6 connects the tool 7 and the rotating head plate 5, and a rotating spindle 10 is rotatably arranged on the table of the frame 12, the pneumatic chuck 8 is arranged at the top of the rotating spindle 10, and the drive motor 9 is installed inside the frame 12 to drive the rotating spindle 10 to rotate.
[0018] The molded ceramic embryo is placed on the pneumatic chuck 8. The pneumatic chuck 8 can suck and fix the ceramic embryo. The screw guide linear module drives the rotary electromechanical module and the tool 7 to move in the horizontal and vertical directions. The rotary electromechanical module drives the tool 7 to rotate and change the angle through the rotating head plate 5 and the rotating head clamp 6. The drive motor 9 drives the ceramic embryo on the pneumatic chuck 8 to rotate by rotating the main shaft 10 at the connection point of the changed angle and the ceramic embryo. The automatic tool jumping processing of the ceramic embryo is completed in cooperation with the tool 7. Compared with the traditional manual tool jumping processing method, it has the advantages of high precision, low time consumption, and high quality.
[0019] In the above specific implementation, the screw guide linear module includes a screw guide transverse movement module 2-1 and a screw guide vertical movement module 2-2. The screw guide transverse movement module 2-1 is installed on the upper rear side of the frame 12, and the screw guide vertical movement module 2-2 is arranged in front of the screw guide transverse movement module 2-1, and the screw guide transverse movement module 2-1 drives the screw guide vertical movement module 2-2 to move and adjust in the transverse position. Among them, the screw guide transverse movement module 2-1 ultimately drives the tool 7 to move and adjust in the transverse position, and the screw guide vertical movement module 2-2 drives the tool 7 to move and adjust in the vertical position.
[0020] Furthermore, the rotary electromechanical module includes a servo motor 3 and a worm reducer 4. The servo motor 3 is arranged at the front side of the screw guide rail vertical movement module 2-2, and the screw guide rail vertical movement module 2-2 drives the servo motor 3 to move in the vertical direction. The worm reducer 4 connects the servo motor 3 and the rotary head plate 5. The servo motor 3 in the rotary electromechanical module drives the rotary head plate 5 and the tool 7 to slowly rotate and adjust the position through the worm reducer 4.
[0021] In the specific setting, the frame 12 is provided with an air slip ring 11, which is connected and installed with the rotating main shaft 10. The connection between the pneumatic chuck 8 and ordinary pipe fittings will cause the pipe fittings to be entangled. The air slip ring 11 is connected at the bottom of the rotating main shaft 10 to solve the problem of air pipe entanglement during rotation.
[0022] Specifically, the driving motor 9 is connected to the rotating main shaft 10 via a pulley, that is, the driving motor 9 drives the rotating main shaft 10 to rotate via the pulley.
[0023] It should be noted that the specific model specifications of the drive motor 9 and the servo motor 3 need to be selected and determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail. The power supply and principle of the drive motor 9 and the servo motor 3 are clear to those skilled in the art and will not be described in detail here.
[0024] The working principle of the automatic CNC ceramic blank jump cutter machine is as follows: when in use, the molded ceramic blank is placed on the pneumatic chuck 8, which can suck and fix the ceramic blank, and the screw guide linear module drives the rotary electromechanical module and the tool 7 to move in the horizontal and vertical directions. The rotary electromechanical module drives the tool 7 to rotate and change the angle through the rotating head plate 5 and the rotating head clamp 6. At the junction of the tool 7 with the changed angle and the ceramic blank, the driving motor 9 drives the ceramic blank on the pneumatic chuck 8 to rotate through the rotating spindle 10, and cooperates with the tool 7 to complete the automatic jump cutter processing of the ceramic blank. Compared with the traditional manual jump cutter processing method, it has the advantages of high precision, low time consumption, and high quality.
[0025] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. Automatic CNC ceramic body cutting machine, characterized in that: The invention comprises a programmable numerical control chassis (1), a screw guide linear module, a rotary electromechanical module, a rotary head plate (5), a rotary head clamping plate (6), a tool (7), a pneumatic chuck (8), a drive motor (9) and a frame (12), wherein the programmable numerical control chassis (1) is arranged on one side of the frame (12), the screw guide linear module is installed above the frame (12) to drive the rotary electromechanical module to move, the rotary head plate (5) is installed at the output end of the rotary electromechanical module, the rotary head clamping plate (6) connects the tool (7) and the rotary head plate (5), a rotary spindle (10) is rotatably arranged on the table of the frame (12), the pneumatic chuck (8) is arranged at the top of the rotary spindle (10), and the drive motor (9) is installed inside the frame (12) to drive the rotary spindle (10) to rotate.
2. The automatic numerical control ceramic body cutting machine according to claim 1, characterized in that: The lead screw guide linear module comprises a lead screw guide transverse movement module (2-1) and a lead screw guide vertical movement module (2-2), wherein the lead screw guide transverse movement module (2-1) is installed on the upper rear side of the frame (12), and the lead screw guide vertical movement module (2-2) is arranged on the front side of the lead screw guide transverse movement module (2-1), and the lead screw guide transverse movement module (2-1) drives the lead screw guide vertical movement module (2-2) to move and adjust in a lateral position.
3. The automatic numerical control ceramic body cutting machine according to claim 2, characterized in that: The rotating electromechanical module comprises a servo motor (3) and a worm reducer (4); the servo motor (3) is arranged on the front side of the screw guide rail vertical movement module (2-2), and the screw guide rail vertical movement module (2-2) drives the servo motor (3) to move in the vertical direction; the worm reducer (4) connects the servo motor (3) and the rotating head plate (5).
4. The automatic numerical control ceramic body cutting machine according to claim 1, characterized in that: An air slip ring (11) is arranged inside the frame (12), and the air slip ring (11) is connected and installed with the rotating main shaft (10).
5. The automatic numerical control ceramic body cutting machine according to claim 1, characterized in that: The driving motor (9) is connected to the rotating main shaft (10) via a pulley.