Fluorescent powder filling equipment
By designing the guide components and anti-blocking components in the phosphor filling equipment, the blockage problems caused by the sticking and agglomeration of phosphors in traditional equipment are solved, and a more efficient filling process and equipment stability are achieved.
Patent Information
- Application Number
- CN202421379622.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-17
AI Technical Summary
Traditional phosphor filling equipment is prone to stick and agglomeration during the phosphor delivery process, resulting in equipment blockage and affecting filling efficiency.
A phosphor filling device is designed including a material guide assembly, an anti-blocking assembly and a support assembly. The phosphor is introduced through the material guide assembly. The anti-blocking assembly includes a scraper rack and a stirring leaf for cleaning the sticky phosphor and Mash the blocks to prevent clogging.
Effectively prevent phosphor from sticking and agglomerating during the transportation process, avoid equipment blockage, and improve filling efficiency and equipment stability.
Smart Images

Figure CN222512325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fluorescent powder filling, in particular to a fluorescent powder filling device. Background Art
[0002] Phosphor filling equipment is a machine used to fill phosphor into containers. It consists of multiple parts, including a feed port, a conveyor belt, a filling bin and a discharge port. The phosphor first enters the equipment from the feed port and is then transported to the filling bin through the conveyor belt. In the filling bin, the phosphor will be accurately measured and loaded into the container through the discharge port. During the loading process, the equipment will automatically control the flow of phosphor to ensure that the amount of phosphor in each container is the same. After filling, the container can be immediately packaged for transportation or sale. The use of this equipment can improve production efficiency, reduce manual operations, and provide standardized product quality. However, in the use of traditional phosphor filling equipment, traditional phosphor filling equipment uses a feed port, a conveyor belt, a filling bin and a discharge port to fill phosphor into the container. However, when traditional phosphor filling equipment is filling phosphor, the phosphor may stick to the inner wall of the conveying structure during transportation. At the same time, the phosphor may agglomerate due to extrusion and cause clogging in the conveying structure, affecting the filling of the phosphor. Utility Model Content
[0003] In order to overcome the problem that in the daily use of traditional phosphor filling equipment, the phosphor may stick to the inner wall of the conveying structure during transportation when filling the phosphor, and the phosphor may agglomerate due to extrusion and become blocked in the conveying structure, affecting the filling work of the phosphor.
[0004] The technical solution of the utility model is: a fluorescent powder filling equipment, including a conveyor belt, a material guiding component, a feeding component, a driving component, an anti-blocking component and a supporting component; a material guiding component with a material guiding function is arranged above the conveyor belt, a feeding component with a material feeding function is arranged above the material guiding component, a driving component with a driving function is arranged above the feeding component, an anti-blocking component with an anti-blocking function is arranged on the inner side of the material guiding component, and a supporting component with a supporting function is arranged below the conveyor belt.
[0005] Preferably, the fluorescent powder container can be conveyed by a conveyor belt, the fluorescent powder can be added to the material guide component by a feeding component, the fluorescent powder can be exported by the material guide component, and introduced into the container on the conveyor belt, and the anti-blocking component can be driven to rotate by starting the driving component, and the fluorescent powder can be exported and the agglomerated fluorescent powder can be crushed by the rotation of the anti-blocking component, thereby preventing the fluorescent powder from sticking and agglomerating and causing equipment blockage.
[0006] Preferably, the material guide assembly includes a mounting frame, a storage tank, a material guide pipe, a connecting pipe and a discharge pipe; a mounting frame is arranged above the conveyor belt, a storage tank is arranged on the inner side of the mounting frame, a material guide pipe is arranged below the storage tank, a connecting pipe is arranged at one end of the material guide pipe, and a discharge pipe is arranged below the connecting pipe. When in use, the position of the storage tank is fixed by the mounting frame, the fluorescent powder can be stored by the storage tank, the fluorescent powder in the storage tank can be introduced into the connecting pipe through the material guide pipe, the fluorescent powder can be introduced into the discharge pipe through the connecting pipe, and the fluorescent powder can be introduced into the container transmitted by the conveyor belt through the discharge pipe.
[0007] Preferably, the feed assembly includes a cover plate and a feed pipe; the cover plate is arranged above the storage tank, and the feed pipe is arranged above the cover plate. When in use, fluorescent powder is added to the inside of the storage tank through the feed pipe.
[0008] Preferably, the driving assembly includes a first motor, a first rotating shaft, a first bevel gear and a second bevel gear; the first motor is arranged above the cover plate, the first rotating shaft is arranged at the output end of the first motor, the first bevel gear is arranged at one end of the first rotating shaft, and the second bevel gear is arranged above the cover plate. The first bevel gear and the second bevel gear are meshingly connected. When in use, the first rotating shaft is driven to rotate by starting the first motor, the first bevel gear is driven to rotate by the rotation of the first rotating shaft, and the second bevel gear is driven to rotate by the rotation of the first bevel gear.
[0009] Preferably, the anti-blocking component includes a second rotating shaft and a scraper frame; a second rotating shaft is arranged on the inner side of the second bevel gear, the second rotating shaft is connected to the keyway of the second bevel gear, and a scraper frame is arranged on the outer side of the second rotating shaft. When in use, the second rotating shaft is driven to rotate by the rotation of the second bevel gear, and the scraper frame is driven to rotate by the rotation of the second rotating shaft. The fluorescent powder sticking to the inner wall of the storage tank can be scraped off by the rotation of the scraper frame.
[0010] Preferably, the anti-blocking component includes a stirring blade and an auger; the stirring blade is arranged on the outer side of the second rotating shaft, and there are multiple groups of stirring blades. A stirring blade is arranged at one end of the second rotating shaft. When in use, the stirring blade is driven to rotate by the rotation of the second rotating shaft, and the fluorescent powder inside the storage tank is stirred by the rotation of the stirring blade. The auger is driven to rotate by the rotation of the second rotating shaft, and the fluorescent powder is discharged by the rotation of the auger to crush the agglomerated fluorescent powder, thereby preventing the fluorescent powder from sticking and agglomerating and causing blockage of the equipment.
[0011] Preferably, the supporting assembly includes a bracket and a shock-absorbing pad; a bracket is arranged below the conveyor belt, and multiple groups of brackets are arranged, and a shock-absorbing pad is arranged below the bracket. When in use, the conveyor belt is supported by the bracket, thereby supporting the filling equipment, and the bracket is shock-absorbing by the shock-absorbing pad, thereby shock-absorbing the filling equipment, thereby improving the stability of the filling equipment during use.
[0012] Preferably, the conveying assembly includes a conveyor belt, a connecting frame, an electric telescopic rod and a push plate; the conveyor belt is arranged on one side of the conveyor belt, the connecting frame is arranged on one side of the conveyor belt, the electric telescopic rod is arranged on the inner side of the connecting frame, and the push plate is arranged at one end of the electric telescopic rod. When in use, the filling container can be conveyed by the conveyor belt, the position of the electric telescopic rod is fixed by the connecting frame, the push plate is driven to move linearly by the telescopic movement of the electric telescopic rod, and the filling container is conveyed to the conveyor belt by the linear movement of the push plate.
[0013] Preferably, the grabbing assembly includes a robotic arm, a fixed frame, a second motor, a threaded rod, a movable frame and a clamping rod; a robotic arm is arranged on the outside of the conveyor belt, a fixed frame is arranged at one end of the robotic arm, a second motor is arranged on one side of the fixed frame, a threaded rod is arranged at the output end of the second motor, two opposite threads are arranged on the threaded rod, a movable frame is arranged on the outside of the threaded rod, the movable frame and the threaded rod are threadedly connected, a clamping rod is arranged under the movable frame, and multiple groups of clamping rods are arranged. When in use, the position of the fixed frame is adjusted by the robotic arm, the threaded rod is driven to rotate by starting the second motor, the movable frame is driven to move linearly by the rotation of the threaded rod, the clamping rod is driven to move linearly by the linear movement of the movable frame, and the filled containers are clamped and collected by the linear movement of the clamping rod.
[0014] Beneficial effects of the utility model:
[0015] 1. Compared with the traditional phosphor filling equipment, which uses a feed port, a conveyor belt, a filling bin and a discharge port to put the phosphor into a container, the phosphor may stick to the inner wall of the conveying structure during transportation. At the same time, the phosphor may agglomerate due to extrusion, causing it to be blocked in the conveying structure, affecting the filling of the phosphor. The device uses a cleaning structure to rotate the inner wall of the conveying structure to scrape off the sticky phosphor while conveying the phosphor, and uses a stirring structure to crush the agglomerated phosphor when the phosphor is output, thereby preventing the phosphor from sticking and agglomerating and causing the equipment to be blocked;
[0016] 2. Start the first motor to drive the first shaft to rotate, the first shaft drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second shaft drives the second bevel gear to rotate, the second shaft drives the scraper frame to rotate, the scraper frame can be rotated to scrape the fluorescent powder sticking on the inner wall of the storage tank, the second shaft drives the stirring blade to rotate, the stirring blade is used to stir the fluorescent powder inside the storage tank, the second shaft drives the auger to rotate, the auger is used to extract the fluorescent powder and crush the agglomerated fluorescent powder, so as to prevent the fluorescent powder from sticking and agglomerating and causing the equipment to be blocked;
[0017] 3. The conveyor belt is supported by a bracket, thereby supporting the filling equipment, and the bracket is shock-absorbing by a shock-absorbing pad, thereby shock-absorbing the filling equipment, thereby improving the stability of the filling equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The first partial structural diagram of the phosphor filling equipment of the utility model is shown;
[0019] Figure 2 The second partial structure diagram of the phosphor filling equipment of the utility model is shown;
[0020] Figure 3 What is shown is a schematic diagram of the first cross-sectional structure of the phosphor filling equipment of the utility model;
[0021] Figure 4 The second cross-sectional structure diagram of the fluorescent powder filling equipment of the utility model is shown;
[0022] Figure 5 What is shown is a first three-dimensional structural schematic diagram of the phosphor filling equipment of the utility model;
[0023] Figure 6 The second stereoscopic structure schematic diagram of the phosphor filling device of the utility model is shown;
[0024] Description of reference numerals: 1. conveyor belt; 2. material guide assembly; 201. mounting frame; 202. storage tank; 203. material guide pipe; 204. connecting pipe; 205. discharge pipe; 3. feed assembly; 301. cover plate; 302. feed pipe; 4. drive assembly; 401. first motor; 402. first rotating shaft; 403. first bevel gear; 404. second bevel gear; 5. anti-blocking assembly; 501. second rotating shaft ; 502, scraper frame; 503, stirring blade; 504, auger; 6, support assembly; 601, bracket; 602, shock-absorbing pad; 8, conveying assembly; 801, conveyor belt; 802, connecting frame; 803, electric telescopic rod; 804, push plate; 9, grabbing assembly; 901, mechanical arm; 902, fixed frame; 903, second motor; 904, threaded rod; 905, mobile frame; 906, clamping rod. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0026] See also Figure 1The utility model provides an embodiment: a fluorescent powder filling device, comprising a conveyor belt 1, a material guiding component 2, a feeding component 3, a driving component 4, an anti-blocking component 5 and a supporting component 6; a material guiding component 2 with a material guiding function is arranged above the conveyor belt 1, a feeding component 3 with a feeding function is arranged above the material guiding component 2, a driving component 4 with a driving function is arranged above the feeding component 3, an anti-blocking component 5 with an anti-blocking function is arranged on the inner side of the material guiding component 2, and a supporting component 6 with a supporting function is arranged below the conveyor belt 1.
[0027] See also Figure 2-6 In this embodiment, the material guide component 2 includes a mounting frame 201, a storage tank 202, a material guide pipe 203, a connecting pipe 204 and a discharge pipe 205; the mounting frame 201 is arranged above the conveyor belt 1, the storage tank 202 is arranged on the inner side of the mounting frame 201, the material guide pipe 203 is arranged below the storage tank 202, one end of the material guide pipe 203 is arranged with a connecting pipe 204, and the discharge pipe 205 is arranged below the connecting pipe 204. When in use, the position of the storage tank 202 is fixed by the mounting frame 201, the phosphor powder can be stored by the storage tank 202, the phosphor powder in the storage tank 202 can be introduced into the connecting pipe 204 by the material guide pipe 203, the phosphor powder can be introduced into the discharge pipe 205 by the connecting pipe 204, and the phosphor powder can be introduced into the container transmitted by the conveyor belt 1 by the discharge pipe 205. The feeding component 3 includes a cover plate 301 and a feeding pipe 302. ; A cover plate 301 is arranged above the storage tank 202, and a feed pipe 302 is arranged above the cover plate 301. When in use, fluorescent powder is added to the inside of the storage tank 202 through the feed pipe 302. The driving component 4 includes a first motor 401, a first rotating shaft 402, a first bevel gear 403 and a second bevel gear 404; a first motor 401 is arranged above the cover plate 301, and a first rotating shaft 402 is arranged at the output end of the first motor 401, and a first bevel gear 403 is arranged at one end of the first rotating shaft 402, and a second bevel gear 404 is arranged above the cover plate 301. The first bevel gear 403 and the second bevel gear 404 are meshingly connected. When in use, the first rotating shaft 402 is driven to rotate by starting the first motor 401, and the first bevel gear 403 is driven to rotate by the rotation of the first rotating shaft 402, and the second bevel gear 404 is driven to rotate by the rotation of the first bevel gear 403.
[0028] The anti-blocking component 5 includes a second rotating shaft 501 and a scraper frame 502; the second rotating shaft 501 is arranged inside the second bevel gear 404, the second rotating shaft 501 is connected with the second bevel gear 404 by a keyway, and the scraper frame 502 is arranged outside the second rotating shaft 501. When in use, the second rotating shaft 501 is driven to rotate by the rotation of the second bevel gear 404, and the scraper frame 502 is driven to rotate by the rotation of the second rotating shaft 501. The fluorescent powder sticking to the inner wall of the storage tank 202 can be scraped off by the rotation of the scraper frame 502. The anti-blocking component 5 includes a stirring blade 503 and an auger 504; the second rotating shaft 501 The outer side of the second rotating shaft 501 is provided with a stirring blade 503, and the stirring blade 503 is provided with multiple groups. One end of the second rotating shaft 501 is provided with a stirring blade 503. When in use, the stirring blade 503 is driven to rotate by the rotation of the second rotating shaft 501, and the fluorescent powder inside the storage tank 202 is stirred by the rotation of the stirring blade 503. The rotation of the second rotating shaft 501 drives the auger 504 to rotate, and the auger 504 rotates to guide the fluorescent powder out and crush the agglomerated fluorescent powder, thereby preventing the fluorescent powder from sticking and agglomerating and causing the equipment to be blocked. The support assembly 6 includes a bracket 601 and a shock-absorbing pad 602; the lower part of the conveyor belt 1 is provided with a support assembly 6 including a bracket 601 and a shock-absorbing pad 602; A bracket 601 is provided, and the bracket 601 is provided with multiple groups. A shock-absorbing pad 602 is provided below the bracket 601. When in use, the conveyor belt 1 is supported by the bracket 601, thereby supporting the filling device, and the bracket 601 is shock-absorbing by the shock-absorbing pad 602, thereby shock-absorbing the filling device, thereby improving the stability of the filling device. The conveying assembly 8 includes a conveyor belt 801, a connecting frame 802, an electric telescopic rod 803 and a push plate 804; a conveyor belt 801 is provided on one side of the conveyor belt 1, and a connecting frame 802 is provided on one side of the conveyor belt 801. An electric telescopic rod 803 is arranged on the inner side of the connecting frame 802, and a push plate 804 is arranged on one end of the electric telescopic rod 803. When in use, the filling container can be transported by the conveyor belt 801, and the position of the electric telescopic rod 803 is fixed by the connecting frame 802. The push plate 804 is driven to move linearly by the telescopic movement of the electric telescopic rod 803, and the filling container is transported to the conveyor belt 1 by the linear movement of the push plate 804. The grabbing assembly 9 includes a mechanical arm 901, a fixed frame 902, a second motor 903, a threaded rod 904, a moving frame 905 and a clamping rod 906;A mechanical arm 901 is provided outside the conveyor belt 1, and a fixed frame 902 is provided at one end of the mechanical arm 901, and a second motor 903 is provided on one side of the fixed frame 902. A threaded rod 904 is provided at the output end of the second motor 903, and two opposite threads are provided on the threaded rod 904. A moving frame 905 is provided outside the threaded rod 904, and the moving frame 905 is threadedly connected with the threaded rod 904. A clamping rod 906 is provided below the moving frame 905, and the clamping rod 906 is provided with multiple groups. When in use, the position of the fixed frame 902 is adjusted by the mechanical arm 901, and the threaded rod 904 is driven to rotate by starting the second motor 903, and the moving frame 905 is driven to move linearly by the rotation of the threaded rod 904, and the clamping rod 906 is driven to move linearly by the linear movement of the moving frame 905, and the container after filling is clamped and collected by the linear movement of the clamping rod 906. ;
[0029] During operation, the phosphor container is firstly transported by the conveyor belt 1, and phosphor is added into the storage tank 202 by the feed pipe 302;
[0030] After the antifreeze device is installed and fixed, the first motor 401 is started to drive the first shaft 402 to rotate, and the first shaft 402 rotates to drive the first bevel gear 403 to rotate, and the first bevel gear 403 rotates to drive the second bevel gear 404 to rotate, and the second shaft 501 is driven to rotate by the second bevel gear 404, and the second shaft 501 is driven to rotate by the scraper frame 502, and the fluorescent powder sticking on the inner wall of the storage tank 202 can be scraped off by the scraper frame 502, and the stirring blade 503 is driven to rotate by the second shaft 501, and the stirring blade 503 is driven to rotate. The phosphor powder in the storage tank 202 is stirred by rotation, the second rotating shaft 501 is rotated to drive the auger 504 to rotate, the phosphor powder is discharged by the rotation of the auger 504 to crush the agglomerated phosphor powder, the position of the storage tank 202 is fixed by the mounting frame 201, the phosphor powder can be stored by the storage tank 202, the phosphor powder in the storage tank 202 can be introduced into the connecting pipe 204 by the guide pipe 203, the phosphor powder is introduced into the discharge pipe 205 by the connecting pipe 204, and the phosphor powder is introduced into the container transmitted by the conveyor belt 1 by the discharge pipe 205;
[0031] After the phosphor is exported, the support 601 is used to support the conveyor belt 1, thereby supporting the filling device, and the support 601 is used to reduce shock by the shock-absorbing pad 602, thereby reducing shock by the filling device.
[0032] Through the above steps, the conveyor belt 1 can be used to convey the fluorescent powder container, the feeding component 3 can be used to add fluorescent powder to the material guide component 2, the material guide component 2 can be used to export the fluorescent powder and introduce the fluorescent powder into the container on the conveyor belt 1, the starting drive component 4 can be used to drive the anti-blocking component 5 to rotate, and the anti-blocking component 5 can be used to rotate to export the fluorescent powder and crush the agglomerated fluorescent powder, thereby preventing the fluorescent powder from sticking and agglomerating and causing equipment blockage.
[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A phosphor filling device, comprising a conveyor belt (1); characterized in that: The conveyor belt (1) further comprises a material guiding component (2), a material feeding component (3), a driving component (4), an anti-blocking component (5) and a supporting component (6); a material guiding component (2) having a material guiding function is arranged above the conveyor belt (1); a material feeding component (3) having a material feeding function is arranged above the material guiding component (2); a driving component (4) having a driving function is arranged above the material feeding component (3); an anti-blocking component (5) having an anti-blocking function is arranged on the inner side of the material guiding component (2); and a supporting component (6) having a supporting function is arranged below the conveyor belt (1).
2. The phosphor filling device according to claim 1, characterized in that: The material guide assembly (2) comprises a mounting frame (201), a storage tank (202), a material guide pipe (203), a connecting pipe (204) and a material discharge pipe (205); the mounting frame (201) is arranged above the conveyor belt (1), the storage tank (202) is arranged inside the mounting frame (201), the material guide pipe (203) is arranged below the storage tank (202), a connecting pipe (204) is arranged at one end of the material guide pipe (203), and a material discharge pipe (205) is arranged below the connecting pipe (204).
3. The phosphor filling device according to claim 2, characterized in that: The feed assembly (3) comprises a cover plate (301) and a feed pipe (302); the cover plate (301) is arranged above the storage tank (202), and the feed pipe (302) is arranged above the cover plate (301).
4. The phosphor filling device according to claim 3, characterized in that: The driving assembly (4) comprises a first motor (401), a first rotating shaft (402), a first bevel gear (403) and a second bevel gear (404); the first motor (401) is arranged above the cover plate (301); the first rotating shaft (402) is arranged at the output end of the first motor (401); the first bevel gear (403) is arranged at one end of the first rotating shaft (402); the second bevel gear (404) is arranged above the cover plate (301); and the first bevel gear (403) and the second bevel gear (404) are meshingly connected.
5. The phosphor filling device according to claim 4, characterized in that: The anti-blocking component (5) comprises a second rotating shaft (501) and a scraper frame (502); the second rotating shaft (501) is arranged inside the second bevel gear (404), the second rotating shaft (501) and the second bevel gear (404) are key-connected, and the scraper frame (502) is arranged outside the second rotating shaft (501).
6. The phosphor filling device according to claim 5, characterized in that: The anti-blocking component (5) comprises a stirring blade (503) and an auger (504); the stirring blade (503) is arranged on the outer side of the second rotating shaft (501); the stirring blade (503) is arranged in multiple groups; and the stirring blade (503) is arranged at one end of the second rotating shaft (501).
7. The phosphor filling device according to claim 1, characterized in that: The support assembly (6) comprises a bracket (601) and a shock-absorbing pad (602); the bracket (601) is arranged below the conveyor belt (1), the bracket (601) is arranged in multiple groups, and the shock-absorbing pad (602) is arranged below the bracket (601).
8. The phosphor filling device according to claim 1, characterized in that: The conveying assembly (8) comprises a conveyor belt (801), a connecting frame (802), an electric telescopic rod (803) and a push plate (804); the conveyor belt (801) is arranged on one side of the conveyor belt (1), the connecting frame (802) is arranged on one side of the conveyor belt (801), the electric telescopic rod (803) is arranged on the inner side of the connecting frame (802), and the push plate (804) is arranged at one end of the electric telescopic rod (803).
9. The phosphor filling device according to claim 1, characterized in that: The grabbing assembly (9) comprises a mechanical arm (901), a fixed frame (902), a second motor (903), a threaded rod (904), a movable frame (905) and a clamping rod (906); the mechanical arm (901) is arranged outside the conveyor belt (1); a fixed frame (902) is arranged at one end of the mechanical arm (901); a second motor (903) is arranged on one side of the fixed frame (902); a threaded rod (904) is arranged at the output end of the second motor (903); two sections of opposite threads are arranged on the threaded rod (904); a movable frame (905) is arranged outside the threaded rod (904); the movable frame (905) and the threaded rod (904) are threadedly connected; a clamping rod (906) is arranged below the movable frame (905); and a plurality of groups of clamping rods (906) are arranged.