Fixed-length film folding device and film product processed by same
By designing an automated coating device including discharge, clamping, cutting and folding mechanism, the inefficiency and consistency problems caused by manual operation in the prior art are solved, and an efficient and automated coating and folding process is achieved.
Patent Information
- Application Number
- CN202420256949.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-01-31
AI Technical Summary
In the prior art, the fixed-length coating folding of the coated surgical bag requires manual operation, which has low degree of automation, resulting in low production efficiency, high cost and poor coating consistency.
A fixed-length coating folding device including a feed discharge mechanism, a clamping mechanism, a cutting mechanism and a second folding and flip mechanism is designed, and the coating and folding steps are automatically completed through mechanized operations.
A highly automated coating and folding process is achieved, reducing manual production costs, improving production efficiency, and improving the consistency of coating products.
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Figure CN222512331U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of folding devices, and in particular to a fixed-length laminating folding device and a laminating product processed therefrom. Background Art
[0002] A surgical kit usually consists of a wrap and surgical accessories configured according to surgical needs;
[0003] After placing the surgical accessories in the surgical bag, in order to ensure the sterility of the surgical bag, a soft film needs to be coated on the outer surface of the surgical bag to isolate the sterile environment inside the surgical bag from the external environment, ensuring that the items inside the surgical bag are in a sterile state before opening the surgical bag. In addition, during the transportation of the surgical bag, the coating on the outer surface of the surgical bag also has the function of preventing the surgical bag from being damaged during transportation and storage;
[0004] However, the fixed-length film folding of the surgical pack in the prior art requires manual wrapping, and the degree of automation is low, which greatly affects the production efficiency, has high production costs, and has poor consistency of the film. Summary of the invention
[0005] In order to overcome the deficiencies of the prior art, the present invention provides a fixed-length laminating and folding device which has a high degree of automation and can reduce production costs, improve production efficiency and laminating consistency, and a laminating product processed thereby.
[0006] The technical solution adopted by the present invention to solve its technical problem is:
[0007] A fixed-length film folding device comprises a feeding mechanism, a clamping mechanism, a cutting mechanism, and a second folding and turning mechanism;
[0008] The material discharge mechanism is used to supply materials;
[0009] The clamping mechanism comprises a bare part clamping module and a material clamping module, wherein the bare part clamping module is used to clamp the part to be coated, and the material clamping module is used to clamp the material supplied by the material discharge mechanism; the material clamping module clamps the material and moves relative to the part to be coated on the bare part clamping module, and the material is coated on the surface of the part to be coated to form a coated part;
[0010] A cutting mechanism, used for cutting the material coated on the outer surface of the coated part;
[0011] The second folding and turning mechanism includes an object clamping module and a folding module. The object clamping module is used to clamp the wrapped piece, and the folding module is used to turn and fold the material on the wrapped piece.
[0012] The fixed-length coating and folding device as described above further includes a material pushing mechanism, which is retractably arranged on one side of the clamping mechanism, and the material pushing mechanism is extended to press the material on the coated part on the clamping mechanism for cutting by the cutting mechanism.
[0013] The fixed-length laminating and folding device as described above, wherein the clamping mechanism is provided with a first rotation center, and the bare piece clamping module and the material clamping module rotate around the first rotation center;
[0014] The bare piece clamping module drives the piece to be coated to rotate toward the material clamping module clamping the material, so as to cover the outer surface of the piece to be coated with the material.
[0015] As described above, the fixed-length film folding device, the second folding and flipping mechanism is provided with a second rotation center, the object clamping module rotates around the second rotation center, the folding module is fixedly arranged on one side of the second rotation center, the object clamping module clamps the covered part and moves it to the bottom of the folding module, the folding module is against the material on the covered part, and flips and folds the material.
[0016] The fixed-length laminating and folding device as described above, wherein the number of the object clamping modules is the same as the number of the bare part clamping modules, and the object clamping modules are evenly distributed along the circumference of the clamping mechanism, and the bare part clamping modules are evenly distributed along the circumference of the second folding and flipping mechanism;
[0017] The angular velocity of the clamping mechanism is the same as that of the second folding and turning mechanism.
[0018] In the fixed-length laminating and folding device as described above, the unloading mechanism is arranged below the clamping mechanism; the second folding and turning mechanism is arranged on one side of the clamping mechanism; and the cutting mechanism is arranged between the unloading mechanism and the second folding and turning mechanism.
[0019] In the fixed-length laminating and folding device as described above, the material pushing mechanism is arranged between the material unwinding mechanism and the second folding and turning mechanism.
[0020] As described above, the fixed-length laminating and folding device, the material clamping module includes a material clamping group, the material clamping group includes a fixed block, a material clamping drive component and a moving block arranged at the output end of the material clamping drive component; the material clamping drive component drives the moving block to extend and retract relative to the fixed block, and a material clamping station is provided between the fixed block and the moving block.
[0021] In the fixed-length laminating and folding device as described above, the lifting mechanism includes a lifting group that is telescopic relative to the clamping mechanism; the lifting group includes a lifting drive and a lifting block arranged at the output end of the lifting drive, and the lifting drive drives the lifting block to extend and retract toward the clamping station to push the material into the clamping station.
[0022] As described above, in the fixed-length laminating and folding device, the material clamping groups are two groups, and the two moving blocks are arranged adjacent to each other; the material pushing groups are two groups, and are arranged opposite to the material clamping stations.
[0023] In the fixed-length laminating and folding device as described above, the cutting mechanism is arranged between the two groups of the top material groups.
[0024] In the fixed-length laminating and folding device as described above, the cutting mechanism includes a movable knife driving member and a movable knife arranged at the output end of the movable knife driving member; the length of the movable knife is greater than or equal to the width of the material.
[0025] The fixed-length laminating and folding device as described above, the second folding and flipping mechanism further comprises a telescopic driving module for driving the object clamping module to telescopically move relative to the clamping mechanism, the telescopic driving module comprises a telescopic driving group, the object clamping modules are respectively arranged at both ends of the telescopic driving group; the telescopic driving group comprises a slide rail, and sliders are respectively arranged at both ends of the slide rail; the object clamping module is arranged on the slider;
[0026] Clamping module driving parts are provided on both sides of the slide rail in the length direction and are used to independently drive the sliders at both ends of the slide rail.
[0027] As described above, the fixed-length laminating and folding device, the telescopic driving module includes a first telescopic driving group and a second telescopic driving group arranged perpendicularly to the first telescopic driving group, the first telescopic driving group is provided with a first slide rail, the second telescopic driving group is provided with a second slide rail, the first slide rail is fixed on the second slide rail, and the first slide rail and the second slide rail are arranged in back to back relation.
[0028] As described above, in the fixed-length coating and folding device, the object clamping module includes a connecting member arranged on the slide rail, the connecting member is provided with a clamping driving member, and the clamping driving member is provided with an upper gripping clamp and a lower gripping clamp; the upper gripping clamp and the lower gripping clamp move relative to each other under the drive of the clamping driving member to clamp the coated object.
[0029] As described above, the fixed-length laminating and folding device, the clamping drive member includes a first clamping drive member arranged on the front side of the connecting member, and a second clamping drive member arranged on the rear side of the connecting member, the upper gripping clamp is arranged on the second clamping drive member, and the lower gripping clamp is arranged on the first clamping drive member.
[0030] A film-coated product, wherein the material on the film-coated product is subjected to film-coating and folding processing by using the above-mentioned fixed-length film-coating and folding device.
[0031] The beneficial effects of the present invention are:
[0032] The discharge mechanism supplies the material to the clamping mechanism, the clamping module on the clamping mechanism clamps the material, and the bare part clamping module clamping the part to be coated moves toward the material, and coats the material on the surface of the part to be coated to form a coated part, thereby completing the coating step; then, the cutting mechanism cuts the material on the outer surface of the coated part to release the connection between the material on the coated part and the material on the discharge mechanism, and then the object clamping module on the second folding and flipping mechanism clamps the coated part from the bare part clamping module, and the object clamping module drives the coated part to rotate toward the folding module, so that the folding module folds the material on the coated part, thereby completing the folding step; the above whole process does not require human participation, and is operated mechanically throughout the whole process with a high degree of automation, which can reduce the labor production cost of the coating and folding steps and improve production efficiency.
[0033] The laminated products processed by the fixed-length laminating and folding device have the advantage of high laminating consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0035] Figure 1 is a front view of the fixed-length laminating and folding device in this embodiment;
[0036] Figure 2 is a three-dimensional diagram of the fixed-length laminating and folding device in this embodiment;
[0037] Figure 3 yes Figure 2 A magnified view of the structure of the middle A part;
[0038] Figure 4 yes Figure 3 A magnified view of the structure of the middle A-1 section;
[0039] Figure 5 yes Figure 2 Cross-section view of the AA surface;
[0040] Figure 6 yes Figure 5 A magnified view of the structure of the middle B section;
[0041] Figure 7 is a side view of the fixed-length laminating and folding device in this embodiment;
[0042] Figure 8 is a three-dimensional diagram of the material discharging mechanism and the clamping mechanism in this embodiment;
[0043] Fig. 9 yes Figure 8 A magnified view of the structure of the middle C section;
[0044] Fig.10 is a three-dimensional diagram of the coil passing roller and the floating adjustment roller in the embodiment;
[0045] Fig.11 It is a three-dimensional diagram of the cutting mechanism and the ejecting mechanism in this embodiment. DETAILED DESCRIPTION
[0046] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the present invention. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the invention can be combined interchangeably without conflicting with each other.
[0047] like Figure 1 As shown, a fixed-length laminating and folding device comprises a material discharging mechanism 1, a clamping mechanism 2, a cutting mechanism 3, and a second folding and turning mechanism 4;
[0048] The material discharging mechanism 1 is used to supply materials;
[0049] The clamping mechanism 2 includes a bare piece clamping module 21 and a material clamping module 22. The bare piece clamping module 21 is used to clamp the piece to be coated 61, and the material clamping module 22 is used to clamp the material supplied by the material discharge mechanism 1. The material clamping module 22 clamps the material and moves relative to the piece to be coated 61 on the bare piece clamping module 21, and the material is coated on the surface of the piece to be coated 61 to form a coated piece 62.
[0050] A cutting mechanism 3, used for cutting the material coated on the outer surface of the coated part 62;
[0051] The second folding and turning mechanism 4 includes an object clamping module 41 and a folding module 42 . The object clamping module 41 is used to clamp the wrapped piece 62 , and the folding module 42 is used to turn and fold the material on the wrapped piece 62 .
[0052] The working process of the device is as follows: the discharge mechanism 1 supplies the material to the clamping mechanism 2, the clamping module 22 on the clamping mechanism 2 clamps the material, and the bare part clamping module 21 clamping the part to be coated 61 moves toward the material, and coats the material on the surface of the part to be coated 61 to form a coated part 62, completing the coating step; then, the cutting mechanism 3 cuts the material on the outer surface of the coated part 62, and releases the connection between the material on the coated part 62 and the material on the discharge mechanism 1, and then the object clamping module 41 on the second folding and flipping mechanism 4 clamps the coated part 62 from the bare part clamping module 21, and the object clamping module 41 drives the coated part 62 to rotate toward the folding module 42, so that the folding module 42 is offset against the material on the coated part 62, completing the folding step; the above-mentioned whole process does not require manual participation, and is all mechanically operated with a high degree of automation, which can reduce the manual production cost of the coating and folding steps, improve production efficiency, and improve the consistency of coating.
[0053] Furthermore, the material is a coating roll 7. In an initial state, the material clamping module 22 clamps a first free end (not shown in the figure) of the coating roll 7. After the cutting mechanism 3 cuts the material on the outer surface of the coated part 62, the material is broken into two parts to form a second free end (not shown in the figure) and a new first free end (not shown in the figure). The object clamping module 41 clamps the side of the coated part 62 that is away from the first free end and the second free end. At this time, the first free end and the second free end are away from the object clamping module 41. The folding module 42 abuts against the first free end and the second free end to fit the first free end and the second free end to the outside of the coated part 62, thereby completing the folding step with a high degree of automation.
[0054] Furthermore, it also includes a material pushing mechanism 5, which is retractably arranged on one side of the clamping mechanism 2. When the material pushing mechanism 5 is extended, it is used to press the material on the wrapped part 62 on the clamping mechanism 2 for cutting by the cutting mechanism 3;
[0055] like Figure 1 As shown, further, the clamping mechanism 2 is provided with a first rotation center 20, and the bare part clamping module 21 and the material clamping module 22 rotate around the first rotation center 20; specifically, the bare part clamping module 21 drives the part to be coated 61 to rotate toward the material clamping module 22 clamping the material, so as to cover the outer surface of the part to be coated 61 with the material.
[0056] Specifically, the second folding and flipping mechanism 4 is provided with a second rotation center 40, the object clamping module 41 rotates around the second rotation center 40, the folding module 42 is fixedly arranged on one side of the second rotation center 40, the object clamping module 41 clamps the wrapped part 62 and moves to the bottom of the folding module 42, the folding module 42 abuts against the material on the wrapped part 62, and flips and folds the material. Figure 2 In the present embodiment, the clamping mechanism 2 rotates clockwise around the first rotation center 20 , and the object clamping module 41 rotates counterclockwise around the second rotation center 40 .
[0057] Specifically, the number of the object clamping modules 41 and the bare component clamping modules 21 is the same, and the object clamping modules 41 are evenly distributed along the circumference of the clamping mechanism 2, and the bare component clamping modules 21 are evenly distributed along the circumference of the second folding and flipping mechanism 4;
[0058] The angular velocity of the clamping mechanism 2 is the same as that of the second folding and turning mechanism 4. In this way, when the coated part 62 is initially formed, the object clamping module 41 intersects with the bare part clamping module 21 clamping the coated part 62, so that the object clamping module 41 clamps the coated part 62 and enters the folding step, thereby improving processing efficiency.
[0059] like Figure 1 As shown, more specifically, there are four bare part clamping modules 21 and four material clamping modules 22, which are evenly distributed on four workstations of the clamping mechanism 2 at 90 degrees apart; there are also four object clamping modules 41, which are evenly distributed on four workstations of the second folding and flipping mechanism 4 at 90 degrees apart.
[0060] like Figure 1-2 As shown, further, the material discharging mechanism 1 is arranged below the clamping mechanism 2; the second folding and turning mechanism 4 is arranged on one side of the clamping mechanism 2; and the cutting mechanism 3 is arranged between the material discharging mechanism 1 and the second folding and turning mechanism 4. After the clamping mechanism 2 clamps the material supplied by the adjacent material discharging mechanism 1, it rotates 180° to cover the material on the outer surface of the to-be-covered piece 61; the compact design among the material discharging mechanism 1, the clamping mechanism 2, the cutting mechanism 3 and the second folding and turning mechanism 4 can ensure that the to-be-covered piece 61 is covered within the shortest length of the material, which can save the floor space of the device.
[0061] like Figure 5-6 As shown, specifically, the material pushing mechanism 5 is arranged between the material unloading mechanism 1 and the second folding and turning mechanism 4. Specifically, as Figure 1-2As shown, the pushing mechanism 5 is coaxial with the cutting mechanism 3 and is arranged radially along the clamping mechanism 2, and the pushing mechanism 5 is arranged on a side close to the clamping mechanism 2; in this way, the compactness of the device is further improved and the floor space is reduced.
[0062] like Figure 6 , 9 As shown, further, the clamping module 22 includes a clamping group 221, and the clamping group 221 includes a fixed block 221-1, a clamping driving member 221-2, and a moving block 221-3 provided at the output end of the clamping driving member 221-2; the clamping driving member 221-2 drives the moving block 221-3 to extend and retract relative to the fixed block 221-1, and a clamping station 221-4 is provided between the fixed block 221-1 and the moving block 221-3. When in use, the clamping driving member 221-2 drives the moving block 221-3 to move toward the fixed block 221-1 to close the clamping station 221-4, thereby clamping the material in the clamping station 221-4.
[0063] More specifically, the fixed block 221-1 and the movable block 221-3 are axially arranged along the first rotation center 20, and the lengths of the fixed block 221-1 and the movable block 221-3 are both greater than or equal to the width of the material. In this way, the pulling force provided by the clamping module 22 along the width direction of the material can be uniform, which can avoid the appearance of free ends in the shape of cuts or serrated edges when the cutting mechanism 3 cuts the material.
[0064] Specifically, the ejection mechanism 5 includes an ejection group 51 that is telescopic relative to the clamping mechanism 2; the ejection group 51 includes an ejection driving member 51-2 and an ejection block 51-3 provided at the output end of the ejection driving member 51-2, and the ejection driving member 51-2 drives the ejection block 51-3 to telescopically move toward the clamping station 221-4 to eject the material into the clamping station 221-4. More specifically, the thickness of the ejection block 51-3 is less than or equal to the width of the clamping station 221-4.
[0065] like Figure 6 As shown, more specifically, the material pushing group 51 also includes a material pressing piece 51-4, and the material pressing piece 51-4 is arranged adjacent to the material pushing block 51-3; the material pressing piece 51-4 is used to press the material, and after the cutting mechanism 3 cuts the material, press the formed free end of the material, and allow the material pushing block 51-3 to insert the formed free end of the material into the clamping station 221-4 to complete the first folding step of the film-coated product, and the setting of the material pressing piece 51-4 prevents the material from detaching from the clamping mechanism 2, avoids the failure of the film coating, and affects the subsequent folding steps;
[0066] like Fig. 9 As shown, more specifically, the clamping group 221 is divided into two groups, and the two moving blocks 221 - 3 are arranged adjacent to each other; the pushing group 51 is divided into two groups, and is arranged opposite to the clamping station 221 - 4 .
[0067] like Figure 6 As shown, more specifically, the cutting mechanism 3 is arranged between the two groups of the top material groups 51.
[0068] like Figure 6 As shown, further, the cutting mechanism 3 includes a moving knife driving member 3-2, and a moving knife 3-3 arranged at the output end of the moving knife driving member 3-2; the length of the moving knife 3-3 is greater than or equal to the width of the material. After the material is coated on the surface of the piece to be coated 61 to form a coated piece 62, the moving knife 3-3 is driven by the moving knife driving member 3-2 to extend toward the clamping mechanism 2. The setting that the length of the moving knife 3-3 is greater than or equal to the width of the material means that only one driving member is used to cut the material, which can save the setting of the driving member; if the length of the moving knife 3-3 is less than the width of the material, it will lead to incomplete cutting, and it is necessary to add a driving member to drive the moving knife 3-3 to move back and forth along the width direction of the material to realize the cutting function.
[0069] like Fig. 9 As shown, there is a gap 221-5 between adjacent moving blocks 221-3. When the moving block 221-3 moves toward the clamping station 221-4 to clamp the material, the material is tensioned, so that the moving knife 3-3 extends to cut the material.
[0070] like Fig.11 As shown, specifically, the cutting mechanism 3 also includes a base plate 31, a guide shaft 32, a screw rod 35 and a cutting fixed plate 33; the base plate 31 is provided with the movable knife driving component 3-2 at one end, and the guide shaft 32 is provided at the other end; the guide shaft 32 is connected to the cutting fixed plate 33 at one end away from the base plate 31, the screw rod 35 passes through the base plate 31 and the cutting fixed plate 33, the lifting mechanism 5 and the movable knife 3-3 are arranged on the cutting fixed plate 33; the movable knife driving component 3-2 drives the screw rod 35 to rotate, so as to drive the lifting mechanism 5 and the movable knife 3-3 to move toward the direction of the clamping mechanism 2.
[0071] like Figure 3As shown, further, the second folding and turning mechanism 4 also includes a telescopic driving module 43 for driving the object clamping module 41 to telescopically move relative to the clamping mechanism 2, the telescopic driving module 43 includes a telescopic driving group 430, and the object clamping module 41 is respectively arranged at both ends of the telescopic driving group 430; the telescopic driving group 430 includes a slide rail 43-1, and slide blocks 43-3 are respectively arranged at both ends of the slide rail 43-1; the object clamping module 41 is arranged on the slide block 43-3;
[0072] The two sides of the slide rail 43 - 1 in the length direction are provided with clamping module driving parts 43 - 2 for separately driving the sliders 43 - 3 at the two ends of the slide rail 43 - 1 .
[0073] Specifically, the telescopic drive module 43 includes a first telescopic drive group 431 and a second telescopic drive group 432 arranged perpendicularly to the first telescopic drive group 431, the first telescopic drive group 431 is provided with a first slide rail 431-1, the second telescopic drive group 432 is provided with a second slide rail 432-1, the first slide rail 431-1 is fixed on the second slide rail 432-1, and the first slide rail 431-1 and the second slide rail 432-1 are arranged back to back.
[0074] More specifically, the telescopic driving modules 43 are divided into two groups, and the first telescopic driving group 431 and the second telescopic driving group 432 in each group are arranged parallel to each other.
[0075] like Figure 4 As shown, specifically, the object clamping module 41 includes a connecting member 411 arranged on the slide rail 43-1, the connecting member is provided with a clamping driving member 41-2, and the clamping driving member 41-2 is provided with an upper gripping clamp 412 and a lower gripping clamp 413; the upper gripping clamp 412 and the lower gripping clamp 413 move relative to each other under the drive of the clamping driving member 41-2 to clamp the wrapped member 62.
[0076] In this embodiment, the specific structure of the bare component clamping module 21 may be the same as that of the object clamping module 41 .
[0077] More specifically, the clamping drive member 41-2 includes a first clamping drive member 41-21 arranged on the front side of the connecting member 411, and a second clamping drive member 41-22 arranged on the rear side of the connecting member 411, the upper gripping clamp 412 is arranged on the second clamping drive member 41-22, and the lower gripping clamp 413 is arranged on the first clamping drive member 41-21.
[0078] like Figure 1 , Fig.10As shown, further, the unwinding mechanism 1 includes an unwinding center shaft 11, a coiling roller 12, a floating adjustment roller 13, a material driving member 14, and a connecting column 121; the film roll 7 is placed on the unwinding center shaft 11, and the output end of the material driving member 14 is connected to the unwinding center shaft 11; a floating adjustment roller 13 is provided above the unwinding center shaft 11, and the floating adjustment roller 13 is slidably arranged on the connecting column 121 to adjust and buffer the tension of the material. After the film roll 7 passes through the floating adjustment roller 13 and passes through the coiling roller 12, it is supplied to the clamping mechanism 2.
[0079] Taking the processing of coated products as an example, the working principle of this device is as follows:
[0080] Coating steps: Initially, such as Figure 1-2 As shown, the bare piece clamping module 21 is at the loading station 80, the clamping module 22 is located at the initial clamping station 90, and the clamping module 22 clamps the first free end of the film roll 7; the bare piece clamping module 21 clamps the piece to be coated 61;
[0081] The clamping mechanism 2 rotates clockwise with the first rotation center 20 as the center, and after the bare component clamping module 21 passes through the first clamping station 81 (at this time, the clamping module 22 is located on the first clamping station 91), the bare component clamping module 21 rotates toward the second clamping station 82; since the position of the unwinding mechanism 1 remains unchanged, between the first clamping station 81 and the second clamping station 82, the bare component clamping module 21 lifts up the film roll until the bare component clamping module 21 rotates to the second clamping station 82, and the film roll is coated on the surface of the to-be-coated component 61 to form a coated component 62;
[0082] Cutting and first folding steps: immediately following the above steps, when the bare part clamping module 21 clamps the coated part 62 and rotates to the second clamping station 82, the movable knife driving member 3-2 drives the screw 35 to rotate, driving the movable knife 3-3 and the ejecting mechanism 5 to extend toward the first rotation center 20, and at the same time, the pressing member 51-4 presses the film roll onto the clamping mechanism 2; the movable knife 3-3 extends toward the gap position 221-5 to cut the film roll to form a second free end and a new first free end; the ejecting block 51-3 is on the ejecting driving member 5 The material clamping station 221-4 is extended toward the material clamping station 221-4 under the driving of the material clamping module 1-2, and the free end formed in the cutting step is inserted into the material clamping station 221-4 to complete the first folding step, and then the material clamping driving member 51-2 drives the material clamping block 51-3 to reset; while the material clamping block 51-3 is reset, the material clamping driving member 221-2 drives the moving block 221-3 to close the material clamping station 221-4 to clamp the free end formed in the cutting step. At this time, the material clamping module 22 adjacent to the bare part clamping module 21 clamps the first free end and the second free end respectively;
[0083] The second folding and flipping step: the object clamping module 41 is located on one side of the third clamping station 82 and is in an open state; the bare part clamping module 21 is opened, and the object clamping module 41 moves toward the second clamping station 82 under the drive of the telescopic drive group 430 to remove the covered part 62 from the bare part clamping module 21. After the object clamping module 41 takes the covered part 62, the telescopic drive group 430 drives the object clamping module 41 to reset; then, the object clamping module 41 rotates counterclockwise around the second rotation center 40 to the third clamping station 83, and the first free end and the second free end on the covered part 62 are against the folding module 42 to complete the second folding and flipping; then, the object clamping module 41 continues to rotate to the fourth clamping station 84 to obtain a coated product and unload the material.
[0084] Specifically, the driving member referred to in this embodiment is a component with a driving function, such as a cylinder and a motor.
[0085] The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A fixed-length laminating and folding device, characterized in that: It comprises a material discharging mechanism (1), a clamping mechanism (2), a cutting mechanism (3), and a second folding and turning mechanism (4); The material discharge mechanism (1) is used to supply materials; The clamping mechanism (2) comprises a bare part clamping module (21) and a material clamping module (22), wherein the bare part clamping module (21) is used to clamp the part to be coated (61), and the material clamping module (22) is used to clamp the material supplied by the material discharge mechanism (1); the material clamping module (22) clamps the material and moves relative to the part to be coated (61) on the bare part clamping module (21), and coats the material on the surface of the part to be coated (61) to form a coated part (62); A cutting mechanism (3) for cutting the material coated on the outer surface of the coated part (62); The second folding and turning mechanism (4) comprises an object clamping module (41) and a folding module (42), wherein the object clamping module (41) is used to clamp the wrapped piece (62), and the folding module (42) is used to turn and fold the material on the wrapped piece (62).
2. The fixed-length laminating and folding device according to claim 1, characterized in that: It also comprises a material pushing mechanism (5) which is telescopically arranged on one side of the clamping mechanism (2). The material pushing mechanism (5) is extended to press the material on the wrapped part (62) on the clamping mechanism (2) for cutting by the cutting mechanism (3).
3. The fixed-length laminating and folding device according to claim 1, characterized in that: The clamping mechanism (2) is provided with a first rotation center (20), and the bare component clamping module (21) and the material clamping module (22) rotate around the first rotation center (20); The bare part clamping module (21) drives the part to be coated (61) to rotate toward the material clamping module (22) clamping the material, so that the outer surface of the part to be coated (61) is covered with the material.
4. The fixed-length laminating and folding device according to claim 3, characterized in that: The second folding and flipping mechanism (4) is provided with a second rotation center (40), the object clamping module (41) rotates around the second rotation center (40), the folding module (42) is fixedly arranged on one side of the second rotation center (40), the object clamping module (41) clamps the wrapped part (62) and moves to the bottom of the folding module (42), the folding module (42) contacts the material on the wrapped part (62), and flips and folds the material.
5. The fixed-length laminating and folding device according to claim 4, characterized in that: The number of the object clamping modules (41) and the number of the bare component clamping modules (21) are the same, and the object clamping modules (41) are evenly distributed along the circumference of the clamping mechanism (2), and the bare component clamping modules (21) are evenly distributed along the circumference of the second folding and turning mechanism (4); The angular velocity of the clamping mechanism (2) and the second folding and turning mechanism (4) is the same.
6. The fixed-length laminating and folding device according to claim 2, characterized in that: The material discharging mechanism (1) is arranged below the clamping mechanism (2); the second folding and turning mechanism (4) is arranged on one side of the clamping mechanism (2); and the cutting mechanism (3) is arranged between the material discharging mechanism (1) and the second folding and turning mechanism (4).
7. The fixed-length laminating and folding device according to claim 6, characterized in that: The material pushing mechanism (5) is arranged between the material unloading mechanism (1) and the second folding and turning mechanism (4).
8. The fixed-length laminating and folding device according to claim 2, characterized in that: The material clamping module (22) comprises a material clamping group (221), and the material clamping group (221) comprises a fixed block (221-1), a material clamping driving member (221-2), and a moving block (221-3) arranged at the output end of the material clamping driving member (221-2); the material clamping driving member (221-2) drives the moving block (221-3) to extend and retract relative to the fixed block (221-1), and a material clamping station (221-4) is arranged between the fixed block (221-1) and the moving block (221-3).
9. The fixed-length laminating and folding device according to claim 8, characterized in that: The material pushing mechanism (5) comprises a material pushing group (51) which is telescopic relative to the clamping mechanism (2); the material pushing group (51) comprises a material pushing driving member (51-2) and a material pushing block (51-3) arranged at the output end of the material pushing driving member (51-2); the material pushing driving member (51-2) drives the material pushing block (51-3) to be telescopic toward the clamping station (221-4) so as to push the material into the clamping station (221-4).
10. The fixed-length film laminating and folding device according to claim 9, characterized in that: The material clamping groups (221) are two groups, and the two moving blocks (221-3) are arranged adjacent to each other; the material pushing groups (51) are two groups, and are arranged opposite to the material clamping stations (221-4).
11. The fixed-length film laminating and folding device according to claim 10, characterized in that: The cutting mechanism (3) is arranged between the two groups of the pushing material groups (51).
12. The fixed-length laminating and folding device according to claim 1, characterized in that: The cutting mechanism (3) comprises a movable knife driving component (3-2) and a movable knife (3-3) arranged at the output end of the movable knife driving component (3-2); the length of the movable knife (3-3) is greater than or equal to the width of the material.
13. The fixed-length laminating and folding device according to claim 1, characterized in that: The second folding and turning mechanism (4) further comprises a telescopic driving module (43) for driving the object clamping module (41) to telescopically move relative to the clamping mechanism (2); the telescopic driving module (43) comprises a telescopic driving group (430); the object clamping module (41) is respectively arranged at two ends of the telescopic driving group (430); the telescopic driving group (430) comprises a slide rail (43-1); two ends of the slide rail (43-1) are respectively provided with sliders (43-3); the object clamping module (41) is arranged on the slider (43-3); Clamping module driving components (43-2) for independently driving the sliders (43-3) at both ends of the slide rail (43-1) are provided on both sides in the length direction of the slide rail (43-1).
14. The fixed-length laminating and folding device according to claim 13, characterized in that: The telescopic driving module (43) comprises a first telescopic driving group (431) and a second telescopic driving group (432) arranged crosswise and perpendicularly to the first telescopic driving group (431); the first telescopic driving group (431) is provided with a first slide rail (431-1); the second telescopic driving group (432) is provided with a second slide rail (432-1); the first slide rail (431-1) is fixedly arranged on the second slide rail (432-1), and the first slide rail (431-1) and the second slide rail (432-1) are arranged in back-to-back relation.
15. The fixed-length laminating and folding device according to claim 13, characterized in that: The object clamping module (41) comprises a connecting member (411) arranged on the slide rail (43-1), the connecting member is provided with a clamping driving member (41-2), and the clamping driving member (41-2) is provided with an upper gripping clamp (412) and a lower gripping clamp (413); the upper gripping clamp (412) and the lower gripping clamp (413) move relative to each other under the drive of the clamping driving member (41-2) to clamp the wrapped member (62).
16. The fixed-length laminating and folding device according to claim 15, characterized in that: The clamping drive member (41-2) comprises a first clamping drive member (41-21) arranged on the front side of the connecting member (411), and a second clamping drive member (41-22) arranged on the rear side of the connecting member (411), the upper gripping clamp (412) is arranged on the second clamping drive member (41-22), and the lower gripping clamp (413) is arranged on the first clamping drive member (41-21).
17. A film-coated product, characterized in that: The material on the coated product is coated and folded using the fixed-length coating and folding device described in any one of claims 1 to 16.