Automatic loosening and loading device for hardened solid caustic soda flakes and particles

Abstract

An automatic hardened solid flake caustic soda loosening and loading device comprises a full-stack warehousing conveyor, an unstacker robot, a bale pressing machine, a loading robot, a stacking robot, an automatic film winding machine and a full-stack ex-warehouse conveyor, an unstacking slow-stop conveyor is mounted on one side of the full-stack warehousing conveyor, an unstacking robot is mounted at one end of the unstacking slow-stop conveyor, and an automatic film winding machine is mounted at the other end of the unstacking slow-stop conveyor. The bale pressing machine is installed at one end of the unstacking robot, the two-way conveyor is installed at one end of the bale pressing machine, the guiding conveyor is installed at one end of the two-way conveyor, the curve conveyor is installed at one end of the guiding conveyor, and the transition conveyor is installed at one end of the curve conveyor. Automatic bag pressing is achieved, the loosening rate is 100% through a three-section type bag pressing machine, the loading efficiency is greatly improved through a multi-station mechanical arm type automatic loading robot, the labor cost is reduced, the product quality can be improved, the product competitiveness can be improved, and cost reduction and efficiency improvement are achieved.

Description

Technical Field

[0001] The utility model relates to a loosening and loading device, in particular to an automatic loosening and loading device for compacted solid flaky caustic soda. Background Art

[0002] At present, the depalletizers in use in China are mainly applied to the grain, fertilizer and cement industries. There are many types, including suction cup lifting type, rotary lifting type and manipulator type, among which the suction cup lifting type has the highest working efficiency. Palletizers and loaders are also mainly used in the fertilizer, cement, flour and other industries. When used in conjunction with depalletizers, they can realize automatic loading of flatbed trucks. Baling machines are mainly used in industries where materials are prone to compaction, such as fertilizers and compound fertilizers.

[0003] Since caustic soda flakes are easy to deliquesce, easy to harden, and highly corrosive, there is currently no automatic depalletizing, automatic pressing, and automatic loading equipment used in the caustic soda flake and granular industry at home and abroad. Forklifts, manual bagging, manual stacking, and manual loading are still used. This method has the disadvantages of no safety guarantee, no health guarantee, uncontrollable quality, and difficulty in recruiting workers. Combined with the actual material characteristics of caustic soda flakes and granules, in order to achieve the inherent safety requirements of "mechanized replacement, automated reduction of manpower, and intelligent unmanned", it is necessary to specially design the relevant equipment for "integrated depalletizing, pressing, stacking, and loading" to meet the needs. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an automatic loose loading device for compacted solid caustic soda flakes, which effectively solves the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: the utility model includes a full-stack inbound conveyor, a depalletizing slow-stop conveyor, a depalletizing robot, a package pressing machine, a two-way conveyor, a guide conveyor, a curve conveyor, a transition conveyor, a stacking slow-stop conveyor, a package picking conveyor, a loading inspection conveyor, a loading and subpackaging conveyor, a loading robot, a pallet conveyor, a pallet warehouse, a stacking robot, a rotating conveyor, a soft-support suction cup robot, a stacking position conveyor, an automatic film wrapping machine and a full-stack outbound conveyor, a depalletizing slow-stop conveyor is installed on one side of the full-stack inbound conveyor, a depalletizing slow-stop conveyor is installed on one end of the depalletizing slow-stop conveyor, a depalletizing robot is installed on one end of the depalletizing robot, a package pressing machine is installed on one end of the depalletizing robot, a two-way conveyor is installed on one end of the package pressing machine, a guide conveyor is installed on one end of the two-way conveyor, and a guide conveyor is installed on one end of the guide conveyor There is a curved conveyor, a transition conveyor is installed at one end of the curved conveyor, a stacking slow-stop conveyor is installed at one end of the transition conveyor, a bag-taking conveyor is installed at one end of the stacking slow-stop conveyor, a loading inspection conveyor is installed at the other end of the two-way conveyor, a loading and subpackaging conveyor is installed at one end of the loading and subpackaging conveyor, a loading robot is installed on one side of the loading and subpackaging conveyor, a pallet conveyor is installed on one side of one end of the depalletizing robot, a pallet warehouse is installed at one end of the pallet conveyor, a palletizing robot is installed at one end of the bag-taking conveyor, a palletizing position conveyor is installed on one side of the palletizing robot, a rotating conveyor is installed on one side of the palletizing position conveyor, a soft-support suction cup robot is installed on one side of the rotating conveyor, an automatic film wrapping machine is installed on the other side of the stacking position conveyor, and a full-pallet outbound conveyor is installed on one side of the automatic film wrapping machine.

[0006] Preferably, a suction cup-dragging depalletizing robot is installed on one side of the depalletizing slow-stop conveyor.

[0007] Preferably, a "three-stage" package pressing machine is installed on one side of the depalletizing robot.

[0008] Preferably, a four-station loading robot is installed on one side of the loading and subpackaging conveyor.

[0009] Preferably, the soft tray suction cup robot can automatically place the soft tray.

[0010] Preferably, a multifunctional pallet warehouse is installed at one end of the pallet conveyor.

[0011] Beneficial effects: The utility model has a novel structure and ingenious conception. The multi-station manipulator-type automatic loading robot greatly improves the loading efficiency. It can realize 90-degree rotation, reasonably stack according to the vehicle space size, and make full use of the compartment space; real-time detection of special-shaped vehicles, especially suitable for lacing vehicles and front high-wing vehicles; automatic counting, convenient for delivery management; three-stage automatic package pressing machine, implementing one-stage up and down extrusion, two-stage left and right extrusion, and three-stage up and down extrusion, which can make the loose rate of plate flakes and granular alkali reach 100%; the depalletizing robot and the stacking robot The conveyor system in the rear "front warehouse area" realizes the buffering and circulation functions of tons of caustic soda and pallets, reduces the amount of reciprocating transportation by forklifts, avoids the downtime and waiting of depalletizers and loaders, and improves efficiency; the multi-functional pallet warehouse realizes pallet recovery, stacking and reuse; it has two operating modes, depalletizing, pressing and stacking and depalletizing, pressing and loading, which can be flexibly adjusted according to production needs; for caustic soda flakes, the depalletizing, pressing, stacking and loading systems are automated, which can not only reduce the number of personnel and labor costs, but also improve product quality, enhance product competitiveness, and achieve cost reduction and efficiency improvement. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Numbers in the figure: 1. Full-pallet entry conveyor; 2. Depalletizing slow-stop conveyor; 3. Depalletizing robot; 4. Bale pressing machine; 5. Bidirectional conveyor; 6. Guide conveyor; 7. Curved conveyor; 8. Transition conveyor; 9. Palletizing slow-stop conveyor; 10. Bag-picking conveyor; 11. Loading and inspection conveyor; 12. Loading and sub-packaging conveyor; 13. Loading robot; 14. Pallet conveyor; 15. Pallet warehouse; 16. Palletizing robot; 17. Rotating conveyor; 18. Soft-pallet suction cup robot; 19. Palletizing position conveyor; 20. Automatic film wrapping machine; 21. Full-pallet exit conveyor. DETAILED DESCRIPTION

[0015] The following is combined with Figure 1 The specific implementation modes of the present utility model are further described in detail.

[0016] Embodiment 1, by Figure 1The utility model provides an automatic loose loading device for compacted solid flaked alkali, comprising a full stack storage conveyor 1, a depalletizing slow-stop conveyor 2, a depalletizing robot 3, a package pressing machine 4, a two-way conveyor 5, a guide conveyor 6, a curve conveyor 7, a transition conveyor 8, a stacking slow-stop conveyor 9, a package taking conveyor 10, a loading inspection conveyor 11, a loading and sub-packaging conveyor 12, a loading robot 13, a pallet conveyor 14, a pallet warehouse 15, a stacking robot 16, A rotating conveyor 17, a soft-support suction cup robot 18, a stacking conveyor 19, an automatic film wrapping machine 20 and a full-stack outbound conveyor 21, a depalletizing slow-stop conveyor 2 is installed on one side of the full-stack inbound conveyor 1, a depalletizing robot 3 is installed on one end of the depalletizing slow-stop conveyor 2, a packing machine 4 is installed on one end of the depalletizing robot 3, a bidirectional conveyor 5 is installed on one end of the packing machine 4, a guide conveyor 6 is installed on one end of the bidirectional conveyor 5, and a curved conveyor is installed on one end of the guide conveyor 6. A transition conveyor 8 is installed at one end of the curved conveyor 7, a palletizing slow-stop conveyor 9 is installed at one end of the transition conveyor 8, a bag-taking conveyor 10 is installed at one end of the palletizing slow-stop conveyor 9, a loading inspection conveyor 11 is installed at the other end of the bidirectional conveyor 5, a loading and sub-packaging conveyor 12 is installed at one end of the loading and sub-packaging conveyor 12, a loading robot 13 is installed on one side of the loading and sub-packaging conveyor 12, a pallet conveyor 14 is installed on one side of one end of the depalletizing robot 3, a pallet warehouse 15 is installed at one end of the pallet conveyor 14, a palletizing robot 16 is installed at one end of the bag-taking conveyor 10, a palletizing position conveyor 19 is installed on one side of the palletizing robot 16, a rotating conveyor 17 is installed on one side of the palletizing position conveyor 19, a soft-support suction cup robot 18 is installed on one side of the rotating conveyor 17, an automatic film wrapping machine 20 is installed on the other side of the palletizing position conveyor 19, and a full-pallet outbound conveyor 21 is installed on one side of the automatic film wrapping machine 20.

[0017] A suction cup dragging depalletizing robot 3 is installed on one side of the depalletizing slow-stop conveyor 2 to facilitate the depalletizing of the pallets.

[0018] A "three-stage" package pressing machine 4 is installed on one side of the depalletizing robot 3 to facilitate the loosening of the compacted caustic soda flakes.

[0019] A four-station loading robot 13 is installed on one side of the loading and subpackaging conveyor 12 to facilitate the loading operation.

[0020] The soft pallet suction cup robot 18 can automatically place the soft pallet, which is convenient for soft pallet stacking.

[0021] A multifunctional pallet library is installed at one end of the pallet conveyor 14 to facilitate the reuse of empty pallets.

[0022] Working principle: When the utility model is used, the forklift puts the pallet alkali on the full-pallet storage conveyor 1, and the pallet alkali is transported to the depalletizing station through the depalletizing slow-stop conveyor 2. The depalletizing robot 3 automatically disassembles the whole pallet alkali bag by bag. After disassembly, the flake alkali enters the bag pressing machine 4. After three-stage extrusion, the flake alkali is loosened and then sequentially passes through the two-way conveyor 5, the guide conveyor 6, the curve conveyor 7, the transition conveyor 8, and the stacking slow-stop conveyor 9 to the bag-taking conveyor 10. The automatic palletizing is completed by the palletizing robot 16, realizing the automation of disassembly, pressing and stacking.

[0023] The forklift puts the pallet of alkali on the full-pallet storage conveyor 1, and the pallet of alkali is transported to the depalletizing station through the depalletizing slow-stop conveyor 2. The depalletizing robot 3 automatically disassembles the whole pallet of alkali bag by bag. After disassembly, the alkali flakes enter the packing machine 4. After three-stage extrusion, the alkali flakes are loosened and then transported to the four-station loading machine through the two-way conveyor 5, the loading inspection conveyor 11 and the loading and subpackaging conveyor 12 in sequence. The loading robot 13 completes the automatic loading, realizing the automation of disassembly, pressing and loading;

[0024] Full stack inbound conveyor 1, depalletizing slow-stop conveyor 2, depalletizing robot 3, package pressing machine 4, bidirectional conveyor 5, guide conveyor 6, curved conveyor 7, transition conveyor 8, stacking slow-stop conveyor 9, package picking conveyor 10, loading inspection conveyor 11, loading and subpackaging conveyor 12, loading robot 13, pallet conveyor 14, pallet warehouse 15, stacking robot 16, rotating conveyor 17, soft tray suction cup robot 18, stacking position conveyor 19, automatic film wrapping machine 20 and full stack outbound conveyor 21

[0025] Beneficial effects: The utility model has a novel structure and ingenious conception. The multi-station manipulator-type automatic loading robot greatly improves the loading efficiency. It can realize 90-degree rotation, reasonably stack according to the vehicle space size, and make full use of the compartment space; real-time detection of special-shaped vehicles, especially suitable for lacing vehicles and front high-wing vehicles; automatic counting, convenient for delivery management; three-stage automatic package pressing machine, implementing one-stage up and down extrusion, two-stage left and right extrusion, and three-stage up and down extrusion, which can make the loose rate of plate flakes and granular alkali reach 100%; the depalletizing robot and the stacking robot The conveyor system in the rear "front warehouse area" realizes the buffering and circulation functions of tons of caustic soda and pallets, reduces the amount of reciprocating transportation by forklifts, avoids the downtime and waiting of depalletizers and loaders, and improves efficiency; the multi-functional pallet warehouse realizes pallet recovery, stacking and reuse; it has two operating modes, depalletizing, pressing and stacking and depalletizing, pressing and loading, which can be flexibly adjusted according to production needs; for caustic soda flakes, the depalletizing, pressing, stacking and loading systems are automated, which can not only reduce the number of personnel and labor costs, but also improve product quality, enhance product competitiveness, and achieve cost reduction and efficiency improvement.

[0026] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principles and processes, and no longer explains the electrical control.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automatic loose loading device for compacted solid flaky alkali, comprising a full stacking inbound conveyor (1), a depalletizing slow-stop conveyor (2), a depalletizing robot (3), a package pressing machine (4), a bidirectional conveyor (5), a guide conveyor (6), a curved conveyor (7), a transition conveyor (8), a stacking slow-stop conveyor (9), a package taking conveyor (10), a loading inspection conveyor (11), a loading and sub-packaging conveyor (12), a loading robot (13), a pallet conveyor (14), a pallet warehouse (15), a stacking robot (16), a rotating conveyor (17), a soft tray suction cup robot (18), a stacking position conveyor (19), an automatic film wrapping machine (20) and a full stacking outbound conveyor (21), characterized in that: A depalletizing slow-stop conveyor (2) is installed on one side of the full-stack storage conveyor (1); a depalletizing robot (3) is installed on one end of the depalletizing slow-stop conveyor (2); a packing machine (4) is installed on one end of the depalletizing robot (3); a bidirectional conveyor (5) is installed on one end of the packing machine (4); a guide conveyor (6) is installed on one end of the bidirectional conveyor (5); a curved conveyor (7) is installed on one end of the guide conveyor (6); a transition conveyor (8) is installed on one end of the curved conveyor (7); a stacking slow-stop conveyor (9) is installed on one end of the transition conveyor (8); a packing conveyor (10) is installed on one end of the stacking slow-stop conveyor (9); a loading inspection conveyor (11) is installed on the other end of the bidirectional conveyor (5); and the loading inspection conveyor (11) is installed on the other end of the bidirectional conveyor (5). ) is installed at one end of the conveyor (10) for loading and packaging, a loading robot (13) is installed on one side of the conveyor (12) for loading and packaging, a pallet conveyor (14) is installed on one side of one end of the depalletizing robot (3), a pallet warehouse (15) is installed on one end of the pallet conveyor (14), a palletizing robot (16) is installed at one end of the bag-taking conveyor (10), a palletizing position conveyor (19) is installed on one side of the palletizing robot (16), a rotating conveyor (17) is installed on one side of the palletizing position conveyor (19), a soft-supporting suction cup robot (18) is installed on one side of the rotating conveyor (17), an automatic film wrapping machine (20) is installed on the other side of the palletizing position conveyor (19), and a full-pallet outbound conveyor (21) is installed on one side of the automatic film wrapping machine (20).

2. The automatic loose loading device for compacted solid caustic soda flakes according to claim 1, characterized in that: A suction cup dragging type depalletizing robot (3) is installed on one side of the depalletizing slow-stop conveyor (2).

3. The automatic loose loading device for compacted solid caustic soda flakes according to claim 1, characterized in that: A "three-stage" bag pressing machine (4) is installed on one side of the depalletizing robot (3).

4. The automatic loose loading device for compacted solid caustic soda flakes according to claim 1, characterized in that: A four-station loading robot (13) is installed on one side of the loading and packaging conveyor (12).

5. The automatic loose loading device for compacted solid caustic soda flakes according to claim 1, characterized in that: The soft tray suction cup robot (18) can automatically place the soft tray.

6. The automatic loose loading device for compacted solid caustic soda flakes according to claim 1, characterized in that: A multifunctional pallet warehouse (15) is installed at one end of the pallet conveyor (14).

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