Tempering furnace for machining mechanical iron castings

By designing a clamping mechanism and waste heat recovery system driven by servo motor in the tempering furnace, the problems of uneven heating of mechanical cast iron parts and waste resources are solved, and uniform heating of workpieces and effective utilization of waste heat are achieved.

CN222512946UActive Publication Date: 2025-02-21DEXING WUYANG FOUNDRY TECH CO LTD
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Patent Information

Application Number
CN202420365068.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-02-21
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

When heating mechanical cast iron parts, the existing tempering furnaces are heated unevenly due to uneven stacking of workpieces, which affects the heating effect. The residual heat after heating cannot be effectively utilized, resulting in waste of resources.

Method used

A drive clamping mechanism including a servo motor, fixed column, slider, slider, movable plate, elastic member, threaded rod, rotating block, clamp, placement plate and placement block are designed, through these components Cooperate with each other to achieve uniform clamping and heating of the workpiece, and recover and utilize the heated waste heat through the combination of fixed shell, exhaust fan, suction pipe, heat conduction pipe and water temperature sensor.

Benefits of technology

The uniform heating of the workpiece in the tempering furnace is achieved, the heating effect and stability is improved, and waste of resources is avoided and the efficiency of equipment is improved by recycling waste heat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tempering furnace for mechanical iron casting processing, which comprises a furnace body and a driving clamping mechanism, the driving clamping mechanism is arranged on the furnace body, the driving clamping mechanism comprises a servo motor, the servo motor is mounted at the top of the furnace body, the bottom end of an output shaft of the servo motor penetrates through the furnace body and extends into the furnace body, and the bottom end of the output shaft of the servo motor is connected with the driving clamping mechanism. A fixing column and a waste heat utilization mechanism are installed at the bottom end of an output shaft of the servo motor, and the waste heat utilization mechanism is arranged on the furnace body. The servo motor, the fixing column, the sliding groove, the sliding rod, the sliding block, the movable plate, an elastic piece, a threaded rod, a rotating block, a clamping block, a containing plate and a containing block are matched with one another, so that the phenomenon that workpieces are stacked when being placed in the tempering furnace to be heated is avoided, the workpieces can be separated and evenly heated, meanwhile, the stability of the workpieces when being heated is guaranteed, and the working efficiency is improved. And in addition, workpieces of different sizes can be conveniently clamped and heated, and the using flexibility is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tempering furnaces, in particular to a tempering furnace used for machining and treating mechanical cast iron parts. Background Art

[0002] Tempering is to reheat the quenched workpiece to an appropriate temperature below the lower critical temperature Ac1 (the starting temperature of the transformation of pearlite to austenite during heating), keep it warm for a period of time, and then cool it slowly or quickly. Tempering furnaces are usually required for the processing of mechanical cast iron parts.

[0003] According to the application number: CN202320591521.3, a box-type tempering furnace relates to the technical field of mechanical heat treatment processing. The utility model includes a tempering furnace assembly, an observation assembly is fastened to the middle of the back of the tempering furnace assembly, and the observation assembly includes a fixed frame and transparent glass, the transparent glass is fixedly connected to the middle of the inner surface of the fixed frame, and slots are provided at the four corners of the outer surface of the fixed frame, and a hanger assembly is fastened to the middle and upper parts of the two side surfaces of the tempering furnace assembly, the hanger assembly includes a U-shaped hanger and an L-shaped hook, and the L-shaped hook is fixedly connected to the middle and both ends of the outer surface of the U-shaped hanger, and the number of L-shaped hooks is three.

[0004] The tempering furnace in the above case is a tempering furnace in which the workpieces are stacked. Since the stacked workpieces are in contact with each other, uneven heating occurs, which affects the heating effect. In addition, the temperature after heating in the tempering furnace is usually discharged directly, which easily causes a waste of resources. For this reason, we provide a tempering furnace for machining mechanical cast iron parts. Utility Model Content

[0005] The utility model aims to provide a tempering furnace for machining and treating mechanical cast iron parts, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solution: a tempering furnace for processing mechanical cast iron parts, comprising:

[0007] Furnace body;

[0008] A driving clamping mechanism, wherein the driving clamping mechanism is arranged on the furnace body, and the driving clamping mechanism comprises a servo motor, wherein the servo motor is installed on the top of the furnace body, and the bottom end of the servo motor output shaft passes through the furnace body and extends into the interior thereof, and a fixing column is installed at the bottom end of the servo motor output shaft;

[0009] A waste heat utilization mechanism is arranged on the furnace body, and the waste heat utilization mechanism comprises a fixed shell, and the fixed shell is installed on the top of the right side of the furnace body.

[0010] Preferably, two slide grooves are provided on the left and right sides of the fixed column, the top and bottom of the inner wall of the slide groove are fixedly connected by a slide rod, the surface of the slide rod is slidably connected with a slider, and the two sliders on the same side and away from each other are fixedly connected by a movable plate.

[0011] Preferably, an elastic member is sleeved on the surface of the sliding rod, and the elastic member is made of a spring.

[0012] Preferably, a plurality of threaded rods are threadedly connected to the left and right sides of the top of the movable plate, a rotating block is installed at the top of the threaded rod, the bottom end of the threaded rod passes through the movable plate and extends to the outside thereof, and a clamping block is installed at the bottom end of the threaded rod.

[0013] Preferably, two placement plates are installed on the surface of the fixing column, and a placement block is installed on the top of the placement plate and at a position corresponding to the clamping block.

[0014] Preferably, an exhaust fan is installed on the left side of the top of the fixed shell, the top of the exhaust fan is connected to the furnace body through an air intake pipe, a heat conduction pipe is installed on the bottom of the exhaust fan, one end of the heat conduction pipe away from the exhaust fan passes through the fixed shell and extends to the outside, and a water temperature sensor is installed on the right side of the inner wall of the fixed shell.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0016] 1. The utility model avoids the phenomenon of stacking of workpieces when they are placed in a tempering furnace for heating through the mutual cooperation of a servo motor, a fixed column, a slide groove, a slide bar, a slider, a movable plate, an elastic member, a threaded rod, a rotating block, a clamping block, a placement plate and a placement block, so that the workpieces can be separated and heated evenly, while ensuring the stability of the workpieces when they are heated, and facilitating the clamping and heating treatment of workpieces of different sizes, thereby improving flexibility during use.

[0017] 2. The utility model facilitates the recycling of excess heat after heating in the furnace body through the mutual cooperation of the fixed shell, the exhaust fan, the air suction pipe, the heat conduction pipe and the water temperature sensor, thereby avoiding waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 It is a structural cross-sectional view of the front view of the utility model;

[0020] Figure 3 It is a structural cross-sectional view of the front view of the driving clamping mechanism of the utility model;

[0021] Figure 4It is a three-dimensional structural schematic diagram of the fixed column and the movable plate of the utility model.

[0022] In the figure: 1 furnace body, 2 driving clamping mechanism, 21 servo motor, 22 fixed column, 23 slide groove, 24 slide rod, 25 slider, 26 movable plate, 27 elastic member, 28 threaded rod, 29 rotating block, 210 clamping block, 211 placement plate, 212 placement block, 3 waste heat utilization mechanism, 31 fixed shell, 32 exhaust fan, 33 suction pipe, 34 heat conduction pipe, 35 water temperature sensor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 A tempering furnace for processing mechanical cast iron parts includes: a furnace body 1, a furnace door is movably connected to the front of the furnace body 1 through a hinge, heaters are fixedly connected to the left and right sides of the inner wall of the furnace body 1, and a controller is installed on the left side of the furnace body 1.

[0025] The driving clamping mechanism 2 is arranged on the furnace body 1. The driving clamping mechanism 2 includes a servo motor 21. The servo motor 21 is installed on the top of the furnace body 1. The bottom end of the output shaft of the servo motor 21 passes through the furnace body 1 and extends into the interior thereof. The bottom end of the output shaft of the servo motor 21 is fixedly connected with a fixing column 22. Two slide grooves 23 are provided on the left and right sides of the fixing column 22. The top and bottom of the inner wall of the slide groove 23 are fixedly connected by a sliding rod 24. The surface of the sliding rod 24 is slidably connected with a slider 25. The two sliders 25 on the same side and the side away from each other are fixedly connected by a movable plate 26. The inner wall of the movable plate 26 is in contact with the surface of the fixed column 22, and an elastic member 27 is sleeved on the surface of the sliding rod 24. The elastic member 27 is made of a spring. A plurality of threaded rods 28 are threadedly connected on both sides of the top of the movable plate 26. A rotating block 29 is fixedly connected to the top of the threaded rod 28. The bottom end of the threaded rod 28 penetrates the movable plate 26 and extends to the outside thereof. A clamping block 210 is fixedly connected to the bottom end of the threaded rod 28. Two placement plates 211 are fixedly connected to the surface of the fixed column 22. A placement block 212 is fixedly connected to the top of the placement plate 211 and at the position corresponding to the clamping block 210.

[0026] Specifically, according to the size of the cast iron part, the distance between the clamping block 210 and the placing block 212 is adjusted, and the rotating block 29 is rotated. The rotating block 29 drives the threaded rod 28 to move upward or downward, and the threaded rod 28 drives the clamping block 210 to move upward or downward, so as to clamp the cast iron parts of different sizes, such as Figure 3 Status shown.

[0027] By means of the cooperation of the servo motor 21, the fixed column 22, the slide groove 23, the slide rod 24, the slider 25, the movable plate 26, the elastic member 27, the threaded rod 28, the rotating block 29, the clamping block 210, the placement plate 211 and the placement block 212, the workpieces are prevented from piling up when they are placed in the tempering furnace for heating, so that the workpieces can be separated and heated evenly, while ensuring the stability of the workpieces when they are heated, and facilitating the clamping and heating treatment of workpieces of different sizes, thereby improving the flexibility during use.

[0028] The waste heat utilization mechanism 3 is arranged on the furnace body 1. The waste heat utilization mechanism 3 includes a fixed shell 31. The fixed shell 31 is installed on the top of the right side of the furnace body 1. The left side of the top of the fixed shell 31 is fixedly connected with an exhaust fan 32. The top of the exhaust fan 32 is connected to the furnace body 1 through an air intake pipe 33. The bottom of the exhaust fan 32 is fixedly connected with a heat conduction pipe 34. The end of the heat conduction pipe 34 away from the exhaust fan 32 passes through the fixed shell 31 and extends to the outside. The right side of the inner wall of the fixed shell 31 is fixedly connected with a water temperature sensor 35.

[0029] Furthermore, a water supply pipe which is interconnected with the top of the right side of the fixed shell 31 is fixedly connected, and a drainage pipe which is provided with a valve is fixedly connected to the bottom of the fixed shell 31 .

[0030] Furthermore, the control methods of the servo motor 21, heater, exhaust fan 32 and water temperature sensor 35 are all controlled by the controller matched therewith, and the control circuit can be realized by simple programming by technicians in this field. It is common knowledge in this field and will not be elaborated here.

[0031] Specifically, when the heating in the furnace body 1 is completed, the exhaust fan 32 is started, and the exhaust fan 32 sucks out the hot air in the furnace body 1 through the air intake pipe 33 and the heat conduction pipe 34. The hot air in the heat conduction pipe 34 is subjected to heat absorption and cooling treatment through the water in the fixed shell 31, so that the water is heated. The temperature of the water is sensed by the water temperature sensor 35, and the detection signal is transmitted to the controller, so that the water temperature can be clearly understood, which is convenient for users to use.

[0032] Through the cooperation of the fixed shell 31, the exhaust fan 32, the air intake pipe 33, the heat pipe 34 and the water temperature sensor 35, it is convenient to recycle the excess heat after heating in the furnace body 1, thereby avoiding waste of resources.

[0033] When in use, the movable plate 26 is pulled upward, and the movable plate 26 drives the slider 25 to move upward, so that the slider 25 squeezes the elastic member 27 to move, so that the clamping block 210 and the placement block 212 are separated, and then the cast iron part is placed on the placement block 212, and then the elastic member 27 is released, and the elastic member 27 is caused to move downward by the elastic force of the elastic member 27 through the slider 25, so that the clamping block 210 and the placement block 212 clamp and fix the cast iron part, and then the servo motor 21 is started, and the servo motor 21 drives the fixed column 22 to rotate slowly through the output shaft, and then the heater is turned on to heat it evenly.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tempering furnace for machining and treating mechanical cast iron parts, characterized in that: include: Furnace body (1); A driving clamping mechanism (2), the driving clamping mechanism (2) being arranged on the furnace body (1), the driving clamping mechanism (2) comprising a servo motor (21), the servo motor (21) being mounted on the top of the furnace body (1), the bottom end of the output shaft of the servo motor (21) passing through the furnace body (1) and extending into the interior thereof, and a fixing column (22) being mounted on the bottom end of the output shaft of the servo motor (21); A waste heat utilization mechanism (3), wherein the waste heat utilization mechanism (3) is arranged on the furnace body (1), and the waste heat utilization mechanism (3) comprises a fixed shell (31), wherein the fixed shell (31) is installed on the top of the right side of the furnace body (1).

2. The tempering furnace for machining mechanical cast iron parts according to claim 1, characterized in that: Two slide grooves (23) are provided on both the left and right sides of the fixed column (22); the top and bottom of the inner wall of the slide groove (23) are fixedly connected via a slide rod (24); a sliding block (25) is slidably connected to the surface of the sliding block (24); and the two sliding blocks (25) on the same side and away from each other are fixedly connected via a movable plate (26).

3. The tempering furnace for machining mechanical cast iron parts according to claim 2, characterized in that: An elastic member (27) is sleeved on the surface of the sliding rod (24), and the elastic member (27) is made of a spring.

4. The tempering furnace for machining mechanical cast iron parts according to claim 3, characterized in that: A plurality of threaded rods (28) are threadedly connected on both left and right sides of the top of the movable plate (26), a rotating block (29) is installed at the top of the threaded rod (28), the bottom end of the threaded rod (28) passes through the movable plate (26) and extends to the outside thereof, and a clamping block (210) is installed at the bottom end of the threaded rod (28).

5. The tempering furnace for machining mechanical cast iron parts according to claim 4, characterized in that: Two placement plates (211) are installed on the surface of the fixing column (22), and a placement block (212) is installed on the top of the placement plate (211) and at a position corresponding to the clamping block (210).

6. The tempering furnace for machining mechanical cast iron parts according to claim 1, characterized in that: An exhaust fan (32) is installed on the left side of the top of the fixed shell (31), and the top of the exhaust fan (32) is connected to the furnace body (1) through an air intake pipe (33). A heat conduction pipe (34) is installed at the bottom of the exhaust fan (32), and one end of the heat conduction pipe (34) away from the exhaust fan (32) passes through the fixed shell (31) and extends to the outside thereof. A water temperature sensor (35) is installed on the right side of the inner wall of the fixed shell (31).

Citation Information

Patent Citations

  • Box-type tempering furnace

    CN219449791U