Air compressor capable of recovering waste heat
By installing a filter cover and a T-tube in the filter box of the air compressor, the filtration of water and the discharge of impurities are solved, and the problems of blockage and heat isolation of existing air compressor heat exchangers are improved, and the heat exchange efficiency is improved.
Patent Information
- Application Number
- CN202421543397.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The heat exchangers of existing air compressors cause pipeline blockage and heat isolation due to the adhesion of impurities in the water, which affects the heat exchange efficiency.
An air compressor that can recover waste heat is designed. By installing a filter cover and a T-tube in the filter box, the valve opening and closing control of external water flows into the filter cover and T-tube, so as to realize the filtration of water and the discharge of impurities. Avoid impurities entering the heat exchanger.
It effectively avoids heat exchanger blockage and heat isolation caused by impurities in the water, improves heat exchange efficiency, and realizes filtration of water for heat exchange.
Smart Images

Figure CN222517887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressors, and more specifically to an air compressor capable of recovering waste heat. Background Art
[0002] An air compressor is a device used to compress gas. The structure of an air compressor is similar to that of a water pump. Most air compressors are reciprocating piston type, with rotating blades or rotating screws. When the air compressor is working, its hydraulic oil needs to be cooled down, and the hydraulic oil has a lot of heat. When cooling, a heat exchanger is usually used for heat exchange. The heat after heat exchange can be used to heat water, and then the waste heat can be recycled.
[0003] Existing water for heat exchange flows directly into the water inlet pipe of the heat exchanger. Since the water contains impurities, these impurities will adhere to the pipes of the heat exchanger. Over time, the increasing number of impurities in the pipes will lead to pipe blockage. In addition, the impurities attached to the pipes will isolate heat and affect the heat exchange efficiency. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an air compressor capable of recovering waste heat to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solution: an air compressor capable of recovering waste heat, comprising a base, the upper surface of which is respectively fixedly connected with an air compressor, a heat exchanger and a filter box, the air compressor is connected with the heat exchanger through a pipeline, a liquid outlet pipe is installed on the side of the filter box, and flanges are installed on the surface of the liquid outlet pipe and the surface of the water inlet pipe of the heat exchanger, and the two flanges are fixedly connected by bolts;
[0006] The inner bottom wall of the filter box is provided with a rotating hole, the inner wall of the rotating hole is rotatably connected with a rotating column, the top of the rotating column is fixedly connected with a filter cover, the top of the filter cover is fixedly connected with a connecting pipe, the upper surface of the filter box is provided with a through hole, the surface of the connecting pipe is rotatably connected to the inner wall of the through hole, the side of the filter box is fixedly connected with a T-shaped pipe, the surface of the T-shaped pipe is provided with a water outlet hole, the surface of the T-shaped pipe is fixedly connected with a bending pipe, the surface of the bending pipe is fixedly connected with a drainage pipe, the surface of the T-shaped pipe is installed with a valve one, the surface of the bending pipe is installed with a valve two, the surface of the drainage pipe is installed with a valve three, the surface of the drainage pipe is installed with a valve four, and the inner annular surface of the bending pipe is rotatably connected to the surface of the connecting pipe.
[0007] A further solution is that a mounting plate is fixedly connected to the lower surface of the filter box, a circular hole is opened on the side of the mounting plate, a rotating rod is rotatably connected to the inner wall of the circular hole, the end face of the rotating rod is fixedly connected to the first bevel gear, the end of the rotating rod away from the first bevel gear is fixedly connected to a turntable, the surface of the rotating column is fixedly connected to the second bevel gear, the surface of the first bevel gear is meshed with the surface of the second bevel gear, and the rotation of the rotating rod can drive the rotating column to rotate through the transmission of the first bevel gear and the second bevel gear.
[0008] A further solution is that a connecting block is fixedly connected to the side of the flange on the right side, and the number of connecting blocks is two. The two connecting blocks are symmetrically arranged on the side of the flange, and a T-shaped slot is provided on the surface of the connecting block, and a T-shaped plug block is slidably connected to the inner wall of the T-shaped slot, and a spring is fixedly connected to the opposite surface of the T-shaped plug block and the T-shaped slot, and both sides of the T-shaped plug block are arc-shaped, and a positioning hole is provided on the side of the left flange, and the surface of the connecting block overlaps with the inner wall of the positioning hole, and the side of the T-shaped plug block overlaps with the side of the left flange, and rubber rings are installed on the opposite surfaces of the two flanges. The arrangement of the connecting block, the T-shaped plug block and the spring can fix the relative positions of the two flanges and facilitate the installation of bolts.
[0009] Technical effects and advantages of the utility model:
[0010] 1. During normal use of the air compressor that can recover waste heat, valves 2 and 4 are opened, and external water flows into the filter cover through the bent pipe. At this time, the filter cover can filter impurities in the external water to prevent impurities in the water from entering the heat exchanger and causing blockage of the heat exchanger. When cleaning impurities, valves 2 and 4 are closed, and valves 1 and 3 are opened. At this time, external water directly flows into the T-shaped pipe, and the water is discharged through the water outlet to flush the surface of the filter cover, and the water carries impurities and is discharged through the drain pipe, so that the water for heat exchange can be filtered to prevent impurities in the water from clogging the heat exchanger.
[0011] 2. For the air compressor capable of recovering waste heat, the connecting block is inserted into the positioning port. At this time, the arc surface of the T-shaped plug block is forcefully received in the T-shaped groove. After the T-shaped plug block passes through the positioning port, it is pushed out under the elastic force of the spring. At this time, the T-shaped plug block limits the two flanges to facilitate the subsequent installation of bolts. The rotating rod rotates, and the rotating column is driven to rotate through the first bevel gear and the second bevel gear. At this time, the rotating column drives the filter cover to rotate, so that the water sprayed from the T-tube can cover the entire filter cover, thereby ensuring the cleanliness of the filter cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the filter box of the utility model;
[0014] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0015] Figure 4 It is a schematic diagram of the front section structure of the connecting block of the utility model.
[0016] The accompanying drawings are marked as follows: 1 base, 2 air compressor, 3 heat exchanger, 4 filter box, 5 liquid outlet pipe, 6 flange, 7 rotating column, 8 filter cover, 9 connecting pipe, 10 T-shaped pipe, 11 valve one, 12 bending pipe, 13 drain pipe, 14 valve two, 15 valve three, 16 valve four, 17 mounting plate, 18 rotating rod, 19 first bevel gear, 20 second bevel gear, 21 connecting block, 22 T-shaped plug block, 23 spring. DETAILED DESCRIPTION
[0017] An air compressor capable of recovering waste heat, referring to Figure 1-4 , including a base 1, the upper surface of which is fixedly connected with an air compressor 2, a heat exchanger 3 and a filter box 4, the air compressor 2 is connected with the heat exchanger 3 through a pipeline, and an oil inlet pipe and an oil outlet pipe are installed on the side of the heat exchanger 3. The hot oil of the air compressor 2 is transported to the heat exchanger 3 for heat exchange through the pipeline, and the oil flows back to the air compressor 2 through the oil outlet pipe of the heat exchanger 3. The side of the heat exchanger 3 away from the air compressor 2 is respectively provided with a water inlet pipe and a water outlet pipe, and a liquid outlet pipe 5 is installed on the side of the filter box 4. Flanges 6 are installed on the surface of the liquid outlet pipe 5 and the surface of the water inlet pipe of the heat exchanger 3, and the two flanges 6 are fixedly connected by bolts.
[0018] A connecting block 21 is fixedly connected to the side of the right flange 6. There are two connecting blocks 21, which are symmetrically arranged on the side of the flange 6. A T-slot is provided on the surface of the connecting block 21. A T-shaped plug block 22 is slidably connected to the inner wall of the T-slot. A spring 23 is fixedly connected to the T-shaped plug block 22 and the opposite surface of the T-slot. Both sides of the T-shaped plug block 22 are arc-shaped. A positioning hole is provided on the side of the left flange 6. The surface of the connecting block 21 overlaps the inner wall of the positioning hole, and the side of the T-shaped plug block 22 overlaps the side of the left flange 6. Rubber rings are installed on the opposite surfaces of the two flanges 6. The connecting block 21 is inserted into the positioning hole. At this time, the arc surface of the T-shaped plug block 22 is forcefully received in the T-slot. After the T-shaped plug block 22 passes through the positioning hole, it is pushed out under the elastic force of the spring 23. At this time, the T-shaped plug block 22 limits the two flanges 6, which is convenient for the subsequent installation of bolts.
[0019] A rotating hole is provided on the inner bottom wall of the filter box 4, and a rotating column 7 is rotatably connected to the inner wall of the rotating hole, a filter cover 8 is fixedly connected to the top of the rotating column 7, and a connecting pipe 9 is fixedly connected to the top of the filter cover 8. A through hole is provided on the upper surface of the filter box 4, and the surface of the connecting pipe 9 is rotatably connected to the inner wall of the through hole. A T-shaped pipe 10 is fixedly connected to the side of the filter box 4, and the liquid inlet end of the T-shaped pipe 10 is connected to an external water pump through a pipeline. A water outlet hole is provided on the surface of the T-shaped pipe 10, and a bending pipe 12 is fixedly connected to the surface of the T-shaped pipe 10, and a drainage pipe 13 is fixedly connected to the surface of the bending pipe 12.
[0020] A valve 11 is installed on the surface of the T-shaped tube 10, a valve 2 14 is installed on the surface of the bent tube 12, a valve 3 15 is installed on the surface of the discharge tube 13, a valve 4 16 is installed on the surface of the outlet tube 5, and the inner annular surface of the bent tube 12 is rotatably connected to the surface of the connecting tube 9.
[0021] During normal use, valve two 14 and valve four 16 are opened, and external water flows into the filter cover 8 through the bent tube 12. At this time, the filter cover 8 can filter impurities in the external water to prevent impurities in the water from entering the heat exchanger 3 and causing blockage of the heat exchanger 3. When cleaning impurities, valve two 14 and valve four 16 are closed, and valve one 11 and valve three 15 are opened. At this time, external water directly flows into the T-shaped tube 10, and the water is discharged through the water outlet to flush the surface of the filter cover 8, and the water carries impurities and is discharged through the drain pipe 13, so that the water for heat exchange can be filtered to prevent impurities in the water from clogging the heat exchanger 3.
[0022] A mounting plate 17 is fixedly connected to the lower surface of the filter box 4, and a circular hole is opened on the side of the mounting plate 17. A rotating rod 18 is rotatably connected to the inner wall of the circular hole. A first bevel gear 19 is fixedly connected to the end face of the rotating rod 18, and a turntable is fixedly connected to the end of the rotating rod 18 away from the first bevel gear 19. The surface of the rotating column 7 is fixedly connected to the second bevel gear 20. The surface of the first bevel gear 19 is meshed with the surface of the second bevel gear 20. The rotating rod 18 rotates, and the rotating column 7 is driven to rotate through the first bevel gear 19 and the second bevel gear 20. At this time, the rotating column 7 drives the filter cover 8 to rotate, so that the water sprayed from the T-tube 10 can cover the entire filter cover 8, thereby ensuring the cleanliness of the filter cover 8.
[0023] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An air compressor capable of recovering waste heat, comprising a base (1), characterized in that: The upper surface of the base (1) is respectively fixedly connected with an air compressor (2), a heat exchanger (3) and a filter box (4); the air compressor (2) is connected to the heat exchanger (3) via a pipeline; a liquid outlet pipe (5) is installed on the side of the filter box (4); flanges (6) are installed on the surface of the liquid outlet pipe (5) and the surface of the water inlet pipe of the heat exchanger (3); the two flanges (6) are fixedly connected by bolts; The inner bottom wall of the filter box (4) is provided with a rotating hole, the inner wall of the rotating hole is rotatably connected to a rotating column (7), the top of the rotating column (7) is fixedly connected to a filter cover (8), the top of the filter cover (8) is fixedly connected to a connecting pipe (9), the upper surface of the filter box (4) is provided with a through hole, the surface of the connecting pipe (9) is rotatably connected to the inner wall of the through hole, the side of the filter box (4) is fixedly connected to a T-shaped tube (10), the surface of the T-shaped tube (10) is provided with a water outlet hole, the surface of the T-shaped tube (10) is fixedly connected to a bending tube (12), the surface of the bending tube (12) is fixedly connected to a drainage tube (13), the surface of the T-shaped tube (10) is installed with a valve 1 (11), the surface of the bending tube (12) is installed with a valve 2 (14), the surface of the drainage tube (13) is installed with a valve 3 (15), the surface of the drainage tube (13) is installed with a valve 4 (16), the surface of the liquid outlet tube (5) is installed with a valve 4 (16), and the inner annular surface of the bending tube (12) is rotatably connected to the surface of the connecting tube (9).
2. The air compressor capable of recovering waste heat according to claim 1, characterized in that: A mounting plate (17) is fixedly connected to the lower surface of the filter box (4); a circular hole is provided on the side of the mounting plate (17); a rotating rod (18) is rotatably connected to the inner wall of the circular hole; a first bevel gear (19) is fixedly connected to the end surface of the rotating rod (18); and a rotating disk is fixedly connected to one end of the rotating rod (18) away from the first bevel gear (19).
3. The air compressor capable of recovering waste heat according to claim 2, characterized in that: The surface of the rotating column (7) is fixedly connected to a second bevel gear (20), and the surface of the first bevel gear (19) is meshed with the surface of the second bevel gear (20).
4. The air compressor capable of recovering waste heat according to claim 1, characterized in that: A connecting block (21) is fixedly connected to the side surface of the flange (6) on the right side. There are two connecting blocks (21), and the two connecting blocks (21) are symmetrically arranged on the side surface of the flange (6).
5. The air compressor capable of recovering waste heat according to claim 4, characterized in that: A T-shaped groove is formed on the surface of the connection block (21), a T-shaped plug block (22) is slidably connected to the inner wall of the T-shaped groove, and a spring (23) is fixedly connected to the opposite surface of the T-shaped plug block (22) and the T-shaped groove.
6. The air compressor capable of recovering waste heat according to claim 5, characterized in that: Both sides of the T-shaped plug block (22) are arc-shaped, a positioning opening is provided on the side of the left flange (6), and the surface of the connecting block (21) overlaps the inner wall of the positioning opening.
7. The air compressor capable of recovering waste heat according to claim 6, characterized in that: The side surface of the T-shaped plug block (22) overlaps the side surface of the left flange (6).
8. The air compressor capable of recovering waste heat according to claim 7, characterized in that: Rubber rings are installed on the opposite surfaces of the two flanges (6).